Abstract: An abrasive grain comprising about 20 to about 50% by weight of zirconia; reduced titania in an amount on analysis expressed as titanium dioxide of 1.5 to about 10% by weight; total carbon in an amount of 0.03 to about 0.5% by weight; impurities, if any, in a total amount on analysis expressed as the oxides of not greater than 3% by weight; and a balance of alumina. The microstructure of the abrasive grain comprises primary alumina or zirconia crystals embedded in a supporting alumina-zirconia eutectic matrix. The grain may be produced by combining and melting the alumina and zirconia; adding titania and carbon (excess carbon being required); melting and reducing the titania under reducing furnace conditions; and solidifying the melt in under three minutes by means of a suitable heat sink material. The abrasive grain has a high proportion of tetragonal zirconia and may be used to produce coated abrasive products or bonded abrasive products.
Type:
Grant
Filed:
November 29, 1988
Date of Patent:
September 1, 1992
Assignee:
Washington Mills Electro Minerals Corporation