Abstract: Various designs and configurations of and methods of operating fuel cell units, fuel cell systems and combined heat and power systems are provided that permit efficient thermal management of such units and systems to improve their operation.

Abstract: An air intake assembly for a centrifugal blower having a casing having an axial inlet and a radial outlet, an impeller disposed within the casing for drawing a gaseous medium at a first pressure into the axial inlet and expelling gaseous medium at a second higher pressure through the radial outlet, and a motor for driving the impeller, including an air intake assembly casing having an air inlet and an air outlet, the air outlet connectable to the axial inlet of the blower casing of the centrifugal blower, and a check valve mounted within the air intake assembly casing positioned to permit air flow from the air inlet through the air intake assembly casing to the air outlet and prevent air flow from the air outlet through the air intake assembly casing to the air inlet.

Abstract: A multi-tubular chemical reactor includes an igniter for the initiation of gas phase exothermic reaction within the gas phase reaction zones of the tubular reactor units. In accordance with the present disclosure, there is provided a multi-tubular chemical reactor comprising a plurality of spaced-apart reactor units, each reactor unit comprising an elongate tube having a wall with internal and external surfaces, an inlet at one end and an outlet at the opposing end, the wall enclosing a gaseous flow passageway at least a portion of which defines a gas phase reaction zone, the multi-tubular chemical reactor can include at least one igniter for initiation of at least one gas phase exothermic reaction within a gas phase reaction zone of a reactor unit.

Abstract: Various designs and configurations of and methods of operating fuel cell units, fuel cell systems and combined heat and power systems are provided that permit efficient thermal management of such units and systems to improve their operation.

Abstract: A fuel cell system, with an air flow system includes a first thermal zone, a second thermal zone, an air blower provided between the first and second thermal zones. The first thermal zone is connected to an inlet port of the fuel cell system. The second thermal zone is connected to an outlet port of the fuel cell system. The air blower is configured to draw in air from the first thermal zone and provide the air to the second thermal zone.

Abstract: A thermally insulated housing for a heat-producing, heat-radiating device such as an integrated CPOX reformer and SOFC stack includes an assembly of thermal insulation sections that presents an indirect, or tortuous, path that inhibits the flow of IR vectors to the walls of the housing.

Abstract: Integrated liquid fuel catalytic partial oxidation (CPOX) reformer and fuel cell systems can include a plurality or an array of spaced-apart CPOX reactor units, each reactor unit including an elongated tube having a gas-permeable wall with internal and external surfaces. The wall encloses an unobstructed gaseous flow passageway. At least a portion of the wall has CPOX catalyst disposed therein and/or comprising its structure. The catalyst-containing wall structure and open gaseous flow passageway enclosed thereby define a gaseous phase CPOX reaction zone, the catalyst-containing wall section being gas-permeable to allow gaseous CPOX reaction mixture to diffuse therein and hydrogen rich product reformate to diffuse therefrom. The liquid fuel CPOX reformer also can include a vaporizer, one or more igniters, and a source of liquid reformable fuel. The hydrogen-rich reformate can be converted to electricity within a fuel cell unit integrated with the CPOX reactor unit.

Abstract: The present teachings provide multi-reformable fuel delivery systems and methods that can deliver, without the use of a liquid pump, any hydrocarbon fuel, i.e., a liquid or gaseous reformable fuel, for example, to at least one of a reformer, a vaporizer, a fuel cell stack, an afterburner and other assemblies and components of a fuel cell unit or system, More specifically, gas pressure can be used to control and deliver gaseous reformable fuels and/or liquid reformable fuels in the delivery systems and methods of the present teachings. The delivery systems and methods also can apply to the delivery of a liquid reactant such as water and gaseous reactants such as an oxygen-containing gas (e.g., air) and steam.

Abstract: Various designs and configurations of and methods of operating fuel cell units, fuel cell systems and combined heat and power systems are provided that permit efficient thermal management of such units and systems to improve their operation.

Abstract: A multi-tubular chemical reactor includes an igniter for the initiation of gas phase exothermic reaction within the gas phase reaction zones of the tubular reactor units.

Abstract: A fuel cell module includes a fuel cell stack configured to produce an electrical output, power electronics circuitry configured to convert the electrical output of the fuel cell stack into a regulated output of the fuel cell module, module control electronics circuitry configured for communications within the fuel cell module and further configured for communications with master control electronics circuitry external to the fuel cell module, and a structure configured to connect together the fuel cell stack, the power electronics circuitry and the module control electronics circuitry as part of the fuel cell module that is unitary, and further configured for the unitary fuel cell module to be insertable as a unit into a multi-module system chassis.

Abstract: Integrated liquid fuel catalytic partial oxidation (CPOX) reformer and fuel cell systems can include a plurality or an array of spaced-apart CPOX reactor units, each reactor unit including an elongate tube having a gas-permeable wall with internal and external surfaces, the wall enclosing an open gaseous flow passageway with at least a portion of the wall having CPOX catalyst disposed therein and/or comprising its structure. The catalyst-containing wall structure and open gaseous flow passageway enclosed thereby define a gaseous phase CPOX reaction zone, the catalyst-containing wall section being gas-permeable to allow gaseous CPOX reaction mixture to diffuse therein and hydrogen rich product reformate to diffuse therefrom. The liquid fuel CPOX reformer also can include a vaporizer, one or more igniters, and a source of liquid reformable fuel. The hydrogen-rich reformate can be converted to electricity within a fuel cell unit integrated with the liquid fuel CPOX reactor unit.

Abstract: A reformer includes at least one reformer reactor unit (300) having a space-confining wall with external (307) and internal surfaces (306), at least a section of the wall and space confined thereby defining a reforming reaction zone (311), an inlet end (301) and associated inlet (302) for admission of flow of gaseous reforming reactant to the reforming reaction zone (311), an outlet end (303) and associated outlet (304) for outflow of hydrogen-rich reformate produced in the reforming reaction zone (311), at least that section of the wall (305) corresponding to the reforming reaction zone comprising perovskite as a structural component thereof such wall section being gas-permeable to allow gaseous reforming reactant to diffuse therein and hydrogen-rich reformate to diffuse therefrom.

Abstract: A liquid fuel reformer includes a fuel vaporizer which utilizes heat from an upstream source of heat, specifically, an electric heater, operable in the start-up mode of the reformer, and therefore independent of the reforming reaction zone of the reformer, to vaporize fuel in a downstream vaporization zone.

Abstract: The present teachings provide apparatus and methods for mixing a reformable fuel and/or steam with an oxygen-containing gas and/or steam to provide a gaseous reforming reaction mixture suitable for reforming with a reformer and/or a fuel cell stack of a fuel cell unit and/or fuel cell system.

Abstract: A multi-tubular chemical reactor (400) includes an igniter (435) for the initiation of gas phase exothermic reaction within the gas phase reaction zones (409) of the tubular reactor units (408). A method of carrying out a gas phase exothermic reaction within the multi-tubular chemical reactor comprising: introducing gaseous reactants into a tubular reactor unit (408); initiating with radiant heat an exothermic reaction of the gaseous reactants within the reactor unit; and transferring heat produced by the exothermic reaction occurring within the gas phase reaction zone of the reactor unit to the gas phase reaction zone of one or more adjacent reactor units (408), thereby initiating an exothermic reaction within at least one adjacent reactor unit (408) until in such manner an exothermic reaction has been initiated in each of the plurality of spaced-apart reactor units (408).

Abstract: A centrifugal blower system has internal gas mixing capability.

Abstract: A dual utilization liquid and gaseous fuel CPOX reformer that includes reaction zones for the CPOX reforming of liquid and gaseous reformable fuels. A reforming method is also provided. The method comprises reforming a first gaseous reformable reaction mixture comprising oxygen-containing gas and vaporized liquid fuel and before or after this step, reforming second gaseous reformable reaction mixture comprising oxygen-containing gas and gaseous fuel to produce a hydrogen-rich reformate.

Abstract: Closed loop filtration systems and methods of the present teachings can provide liquid reformable fuels enriched in light end hydrocarbons and/or having reduced content of sulfur and/or other impurities. Such enriched liquid reformable fuels can be used in fuel cell systems having a vaporizer and hydrocarbon fuel reformer such that the fuel cell system can experience less deleterious impact on its components, for example, coking. Filter elements for use in the systems and methods also are provided.

Abstract: A chemical reactor (e.g. reformer reactor) system includes a manifold (126) for management of a flow of gaseous reaction medium thereto. Manifold (126) includes manifold housing (128) defining manifold chamber (129) and having at least one additional component selected from: a gas distributor (127); a heater; and a cavity having a seal within or adjacent to it.