Abstract: A portable range extender is provided for an electric vehicle having a vehicle controller, and an electric traction motor powered by a battery. The portable range extender has an engine, a dynamoelectric machine coupled to the engine by a shaft and electrically connectable to the vehicle, and a range extender controller for controlling operations of the range extender independently of the vehicle controller. The range extender controller monitors voltage of the battery to automatically activate the range extender when the battery voltage is less than a first threshold value and automatically deactivate the range extender when the battery voltage reaches a second threshold value. The dynamoelectric machine operates as a motor for starting the engine when the battery voltage is less than the first threshold value. In response to prescribed engine conditions, the range extender controller operates the dynamoelectric machine as a generator driven by the engine to generate electric power supplied to the vehicle.

Abstract: A novel system for adaptively controlling an electric vehicle to maintain desired speed under variable driving conditions. The system includes a control circuit for producing a control signal to control an electric motor of the vehicle. The control signal is formed based on a control current required to achieve the desired speed. The control strategy selection circuit is configured in the system to determine a motor control scheme that provides an appropriate waveform profile of the control current.

Abstract: A dynamoelectric machine, having a stator and rotor, is enclosed in a sealed housing. An impeller fixed to the rotor shaft creates air circulation through the housing and machine components for contact with one or more sealed containers of a coolant medium. The sealed container provides heat transfer from the circulated air through evaporation of the coolant medium. The sealed container has one closed end located within the housing and another closed end external to the housing. Heat from the evaporated coolant medium is transferred to the environment external to the housing through condensation of the vapor at the external end of the container. The sealed container may be stationary or rotatable with the rotor shaft. A plurality of heat transfer containers may be provided.

Abstract: The present invention offers a novel control system for a multiphase motor. The control system involves energization circuitry for energizing each phase winding, and a control circuit for defining phase currents for individual phases of the motor to generate control signals applied to the energization circuitry for energization of the phase windings. When at least one phase of the motor fails, a mode selection circuit enables the control circuit to operate either in a non-correction mode or in a fault-correction mode. In the non-correction mode of operation, phase currents for phases that remain operational are maintained unmodified. In the fault-correction mode, the phase currents for the remaining phases are modified in accordance with pre-set parameters.

Abstract: A rotary electric motor in which rotor and stator members are each configured as annular rings, concentric with respect to each other, about an axis of rotation. Either of the rotor or stator members is formed of groups of electromagnet poles, the groups substantially equidistantly distributed along the angular extent of the annular ring, each of the groups comprising magnetic material magnetically isolated and separated from the other groups. The other member comprises a plurality of permanent magnet poles substantially equidistantly distributed with alternating magnetic polarity along the angular extent of the radial air gap formed between the members, the permanent magnet poles having a common magnetic return path.

Abstract: A control system is provided for a multiphase motor having a plurality of stator phase components, each stator phase component comprising a phase winding formed on a core element, and a rotor. A plurality of motor control schemes are stored in memory or calculated dynamically during motor operation. Subject to user or system selection, one of the motor control schemes is selected by a controller for implementation. The controller generates control signals that are applied to energization circuitry for supplying current to the phase windings with a particular current waveform profile in accordance with the selected motor control scheme. The controller has an input terminal for receiving a user initiated torque command signal representing a desired motor torque. Each motor control scheme provides motor driving current that corresponds to torque command signals received at the controller input terminal.

Abstract: A rotary brushless electric motor is formed within a cylindrical rotor housing structure that surrounds an annular stator ring. The stator is formed of a plurality of individual power modules and corresponding core segments, each module including electrical control and drive elements supplied by a power source incorporated within the stator. Such parallel architecture provides relatively independently controlled functionality for each module. Each module and stator core segment can be individually installed and removed without disturbing the other units. Should a particular module or stator core segment fail, it can be easily removed for repair or replacement and reinstallation.

Abstract: Subject to user or system selection, one of the motor control schemes is accessed from the memory by a controller for implementation. The controller generates control signals that are applied to energization circuitry for supplying current to the phase windings with a particular current waveform profile in accordance with the selected motor control scheme. The controller has an input terminal for receiving a user initiated torque command signal representing a desired motor torque. Each motor control scheme provides motor driving current that corresponds to torque command signals received at the controller input terminal.

Abstract: A novel cruise control system is provided for adaptively controlling an electric vehicle to maintain desired speed under variable driving conditions. This system utilizes multiple motor control scheme for controlling the motor using various waveform profiles of the control current, and involves phase advance angle adjustment provided for adaptively controlling a phase advance angle between the control current and back-EMF in response to changes in driving conditions to produce the control current sufficient to achieve the desired speed. A motor control scheme selection circuit enables the cruise control system to select a current waveform profile appropriate for present driving conditions. A selected current waveform profile is modified, if the control current with the adjusted phase advance angle is not sufficient to achieve the desired speed.

Abstract: In a rotary electric motor, a stator contains a plurality of separate electromagnet core segments disposed coaxially about an axis of rotation. The core segments are affixed, without ferromagnetic contact with each other, to a non-ferromagnetic support structure. The rotor is configured in a U-shaped annular ring that at least partially surrounds the annular stator to define two parallel axial air gaps between the rotor and stator respectively on opposite axial sides of the stator and at least one radial air gap. Permanent magnets are distributed on each inner surface of the U-shaped rotor annular ring that faces an air gap. A winding is formed on a core portion that links axially aligned stator poles to produce, when energized, magnetic poles of opposite polarity at the pole faces.

Abstract: Reconfiguration of stator winding sections of each phase of a multiphase motor is controlled for successive ranges of speed during which the motor can be expected to operate to obtain optimum operating efficiency throughout the entire operating range. All winding sections for a stator element are energized throughout the motor operating speed range but connected, through appropriate switches, in different circuit configurations for respective portions of the speed range. The switches are activated by a controller in response to a sensed motor speed signal. The reconfiguration of stator winding sections may be incorporated within a motor control system that is adaptive to control various motor parameters in response to sensed conditions as well as user input commands.

Abstract: A multiphase motor comprises a plurality of ferromagnetic stator core segments, the core segments being substantially uniformly spaced around an axis of rotation and isolated from direct contact with each other. Each core segment forms at least one pair of poles having coils wound thereon to form a phase winding. Each stator phase winding is configured with a topology different from the topology of each of the other phase windings. Each phase winding has a different total number of coils from one or more of the other phase windings. Each phase winding comprises coils of a gauge different from the coil gauge of one or more of the other phase windings. Preferably, all of the phase windings have substantially the same total coil mass.

Abstract: A permanent magnet motor has rotor structure that includes magnetically permeable backing material attached to magnets for enhancing flux density distribution. A plurality of permanent magnets are circumferentially distributed about an axis of rotation, adjacent magnets successively alternating in magnetic polarity. The magnetically permeable material is configured with apertures therethrough at areas of low flux density, such as at central portions of the magnets, while in contact with perimeter areas of the magnets. Additional apertures in the material may be located at spaced intersections at which no significant flux density exists. The apertures may be replaced with backing material portions of reduced radial thickness.

Abstract: A multiphase motor has a plurality of ferromagnetically isolated stator electromagnets distributed about an axis of rotation. Successive ranges of speed during which the motor can be expected to operate are defined. A specific subset of the electromagnets is associated for each speed range, each specific subset comprising a different combination of electromagnets. Respective voltage magnitudes to be applied to each phase winding for each defined speed range are predefined. The motor speed is sensed throughout motor operation. In each defined speed range, only the electromagnets of the associated subset are energized, each of the energized electromagnets having applied thereto a different predefined voltage magnitude.

Abstract: Rotary permanent magnet motors have salient stator poles with nonuniform pole thickness in the radial direction for compensating effects of cogging torque. Pole base portions terminate at pole shoes at the radial air gap. The pole shoes extend in the circumferential direction from the bulkier base portions. Variation of the thickness of the pole shoe changes the concentration of the effective flux at the point of coupling between the stator poles and the permanent magnet pole shoes. As there is no change in the active interfacing area of the pole shoes a uniform air gap is maintained. The torque signature for each stator pole/rotor permanent magnet interface can be selectively changed to smooth motor operation by configuring the stator pole shoe thickness to vary along its circumferential extent as appropriate. Pole shoes may have tapered leading or trailing edges with respect to a pole base to change the effective flux density in the air gap at a specific pitch of rotation.

Abstract: A novel cruise control system is provided for adaptively controlling an electric vehicle to maintain desired speed under variable driving conditions. This system utilizes multiple motor control scheme for controlling the motor using various waveform profiles of the control current, and involves phase advance angle adjustment provided for adaptively controlling a phase advance angle between the control current and back-EMF in response to changes in driving conditions to produce the control current sufficient to achieve the desired speed. A motor control scheme selection circuit enables the cruise control system to select a current waveform profile appropriate for present driving conditions. A selected current waveform profile is modified, if the control current with the adjusted phase advance angle is not sufficient to achieve the desired speed.

Abstract: A permanent magnet motor includes salient pole stator cores. The poles and/or linking portions therebetween are wound with a plurality of winding coil sets. Mutually exclusive speed ranges are established between startup and a maximum speed at which the motor can be expected to operate. A different number of the motor stator winding coils are designated to be energized for each speed range for maximum operating efficiency. The number of energized coils are changed dynamically as the speed crosses a threshold between adjacent speed ranges.

Abstract: An electrically powered vehicle has a motor, controller and power supply contained within a wheel compartment. A cylindrical stator frame is fixed on the wheel axle, with an inner surface of the stator frame defining a space for housing the power supply and controller circuitry. A plurality of electromagnet stator segments are mounted on an outer surface of the stator frame. A cylindrical rotor frame is coupled to the axle through bearings. An inner surface of the rotor frame supports a plurality of permanent magnets that surround the stator segments to form a radial air gap therebetween. Mounted to the outer surface of the rotor frame by appropriate supporting structure is a vehicle tire.

Abstract: Reconfiguration of stator winding sections of each phase of a multiphase motor is controlled for successive ranges of speed during which the motor can be expected to operate to obtain optimum operating efficiency throughout the entire operating range. All winding sections for a stator element are energized throughout the motor operating speed range but connected, through appropriate switches, in different circuit configurations for respective portions of the speed range. The switches are activated by a controller in response to a sensed motor speed signal. The reconfiguration of stator winding sections may be incorporated within a motor control system that is adaptive to control various motor parameters in response to sensed conditions as well as user input commands.

Abstract: A control system is provided for a multiphase motor having a plurality of stator phase components, each stator phase component comprising a phase winding formed on a core element, and a permanent magnet rotor. A plurality of motor control schemes are stored in memory. Subject to user or system selection, one of the motor control schemes is accessed from the memory by a controller for implementation. The controller generates control signals that are applied to energization circuitry for supplying current to the phase windings with a particular current waveform profile in accordance with the selected motor control scheme. The controller has an input terminal for receiving a user initiated torque command signal representing a desired motor torque. Each motor control scheme provides motor driving current that corresponds to torque command signals received at the controller input terminal.