Abstract: Techniques and apparatus are provided for downhole sensing using optical couplers in a downhole splitter assembly to split interrogating light signals into multiple optical sensing branches. Each optical branch may then be coupled to an optical sensor (e.g., a pass-through or an optical single-ended transducer (OSET)) or to another optical coupler for additional branching. The sensors may be pressure/temperature (P/T) type transducers. Some systems may exclusively use OSETs as the optical sensors. In this manner, if one of the OSETs is damaged, it does not affect light traveling to any of the other sensors, and sensing information from remaining sensors is still returned.

Abstract: A method of cutting a casing and a formation includes providing a rotatable cutting tool in a wellbore, wherein the rotatable cutting tool includes a first portion configured for cutting the casing and a second portion configured for cutting the formation. The method further includes engaging the first portion with the casing in the wellbore; and engaging the second portion with the casing after engaging the first portion with the casing.

Abstract: A downhole assembly of an artificial lift system includes: an adapter for connection to production tubing; a receptacle shaft; an up-thrust bearing; a centrifugal pump; and a down-thrust bearing. The receptacle shaft has a latch profile for receiving a latch fastener of a drive coupling and a torsional profile for mating with the coupling to longitudinally and torsionally connect thereto. The up-thrust bearing includes: a thrust driver longitudinally and torsionally connected to the receptacle shaft; and a thrust carrier connected to the adapter. The centrifugal pump includes: a diffuser connected to the adapter; a pump shaft torsionally connected to the receptacle shaft; and an impeller connected to the pump shaft. The down-thrust bearing includes: a thrust driver longitudinally and torsionally connected to the pump shaft; and a thrust carrier connected to the adapter.

Abstract: A system and method handles one or more pumping units in an out-of-balance condition. Sensing equipment monitors operating parameters related to balance of each of the one or more pumping units. Processing equipment determines the out-of-balance condition in at least one of the one or more pumping units based on the monitored operating parameters. A first correction to a counterbalance parameter of the at least one pumping unit can be calculated, such as a new position or weight of the counterbalance, so the out-of-balance condition can be corrected by implementing the new position or weight at the at least one pumping unit. A second correction to a stroke parameter of the at least one pumping unit can be calculated, such as a new stroke rate or pattern, so operation of the pumping unit can be maintained despite the out-of-balance condition.

Abstract: In one embodiment, a coupling system for a top drive and a tool includes a housing of the top drive having a bore therethrough, an adapter of the tool, a latch member at least partially disposed within the housing and radially movable between an extended position and a retracted position, wherein the latch member is configured to longitudinally couple the housing to the adapter, and a lock member at least partially disposed within the housing and longitudinally movable relative to the housing, wherein the lock member is configured to move the latch member between the extended and the retracted positions.

Abstract: An inflatable packer assembly can include an inflatable seal element having an internal inflation chamber, a flow passage extending longitudinally through the inflatable packer assembly, a flow restrictor between sections of the flow passage, and a flow controller that selectively permits and prevents fluid communication between the inflation chamber and each of the flow passage sections. The flow controller changes from a deflate configuration to an inflate configuration in response to an increase in flow rate through the flow passage. A method can include connecting an inflatable packer assembly in a tubular string, so that a longitudinal flow passage of the tubular string extends through the inflatable packer assembly, and a flow restrictor restricts flow between sections of the flow passage, and inflating an inflatable seal element of the inflatable packer assembly while fluid flows between the flow passage sections via the flow restrictor.

Abstract: A rotary steerable tool used for directional drilling include a housing, at least one external director, and at least one valve. The external director is hydraulically movable to an extended condition relative to the housing, and the valve selectively directs pressurized fluid from a first side of the valve to the external director on the valve's second side. A first seal of the valve is selectively orientable about an axis and has an inlet, which communicates with the pressurized fluid from the first side. A second seal of the valve disposed adjacent the first seal has an outlet, which communicates the pressurized fluid to the second side at least when aligned with the inlet. A bearing assembly of the valve is disposed at the axis between the seals and has male and female bearing surfaces, which are angled off the axis and are mated with one another.

Abstract: A stop collar for a tubular includes an inner ring configured to engage the tubular and having a waveform profile. The waveform profile includes a peak and a base. The stop collar includes an outer ring configured to be disposed around the inner ring and configured to compress the inner ring. A method for assembling a stop collar for a centralizer on a tubular includes positioning an inner ring around the tubular, the inner ring including a profile and compressing the profile against the tubular by disposing an outer ring around the inner ring.

Abstract: Using an X-ray diffractometer, a processing device, and memory, a database models estimates of a number of cycles to failure for each of a plurality of materials. The model estimates are performed on the material at a plurality of applied fatigues up to a failure point and are based on parameters including residual stress, the micro-strain, and the ratio between X-Ray peak intensity and background intensity of the component material. To inspect a component, the material of the component is selected in the database, and measurements are obtained at two or more different depths of at least a portion of the component. Information about current residual stress, micro-strain, and ratio between X-Ray peak intensity and background intensity are determined from the obtained measurements. Then, a fatigue life of the portion of the component is estimated by matching the information to at least one of the modelled estimates of the number of cycles to failure in the database for the selected material.

Abstract: Fiber optic cables suitable for use in downhole applications, with one or more features for inhibiting flow of any fluid breaching an armor layer of the optical cable are provided. By preventing, or at least impeding, fluid flow along the cable length, any breaching fluid may be confined to a small region of the cable, which may significantly reduce the deleterious effects (e.g., hydrogen darkening) of an armor layer breach. One example optical cable generally includes one or more optical fibers, an inner tube surrounding the one or more optical fibers, an outer tube surrounding the inner tube, and one or more polymer sealing features disposed in an annulus between the outer tube and the inner tube and bonded to at least one of the inner tube or the outer tube to prevent fluid flow in the annulus along at least a portion of a length of the optical cable.

Abstract: In one embodiment, a coupling system for a top drive and a tool includes a drive stem of the top drive configured to transfer torque to the tool, a key disposed on the drive stem and movable to an extended position, an adapter of the tool configured to receive the drive stem, a key recess disposed on the adapter and configured to receive the key in the extended position, and a biasing member configured to bias the key towards the extended position.

Abstract: In one embodiment, a coupler system for coupling a top drive and a tool, including a drive member of the top drive configured to transfer torque. The drive member having a housing with a bore therethrough and a window formed substantially laterally through the housing. An adapter of the tool is configured to be inserted through the window of the housing. In another embodiment, a method for coupling a top drive to a tool includes moving, the tool adjacent to the top drive, the tool including an adapter and the top drive including a housing having a window formed therethrough. The method also includes aligning the adapter with the window and inserting the adapter substantially laterally into the window of the housing, thereby longitudinally and torsionally coupling the top drive and the tool.

Abstract: A method of manufacturing a seal element can include depositing a seal element material from an instrument at a location of the seal element, and depositing another seal element material from the instrument at another location of the seal element, the seal element materials being different from each other. A sealing system can include a seal element, the seal element having at least one seal element material about at least one void in the seal element, the seal element material enclosing the void. Another sealing system can include a seal element, the seal element having multiple different seal element materials deposited at respective multiple different locations in the seal element. Properties or characteristics may gradually change or vary from one seal element material to another seal element material in the seal element. The seal element materials may each include the same basic matrix material.

Abstract: A well tool can include a closure member having open and closed positions, a seat having a flow passage blocked by the closure member in the closed position, and a line extending through the seat. A communication method can include positioning a conduit in an interior of a well tool, and conducting a signal via the conduit between annular structures surrounding a longitudinal flow passage of the well tool. A well system can include a well tool connected in a tubular string, a flow passage of the tubular string extending through the well tool, the well tool including a closure member having open and closed positions, in which the closure member respectively permits and blocks flow through the flow passage, an annular cavity surrounding the flow passage, and a line, the closure member and the line being positioned in the annular cavity in the open position.

Abstract: A method of coupling a control line to a packer includes disposing the control line in a groove of a sealing element and a slot of a retainer; and rotating the retainer relative to the sealing element to retain the control line in the groove.

Abstract: A method of performing an operation in a wellbore includes performing the operation in the wellbore from a rig; and, while performing the operation, repeatedly: inputting one or more predicted values from a model of the wellbore; inputting one or more measured parameters from one or more sensors of the rig; calculating a deviation of each measured parameter from a respective predicted value; applying a weighting factor to each calculated deviation to obtain a respective alert level; calculating a rate of change of each measured parameter from a parameter previously measured by the respective sensor; applying a weighting factor to each calculated rate of change to obtain a respective alert level; and adding the alert levels and dividing the sum thereof by a maximum alert level to obtain a stuck pipe risk.

Abstract: A riser apparatus includes a riser section and a flow control device. The riser section is disposed on a riser. The flow control device's body installs in the riser section. The assembly may install between uphole and downhole side ports, which may be interconnected by bypass piping and an intermediate device, such as a pump. At least one annular seal rotatably supported by bearings in the body's inner bore can engage a tubular passing therethrough and can seal an annulus therebetween. In one example, pressure uphole of the annular seal may be kept greater than downhole pressure. A debris barrier disposed on the uphole end of the body covers an annular area from an outer perimeter at the exterior of the body toward a central opening at the inner bore. The debris barrier prevents debris, such as drilling cuttings, uphole of the debris barrier from entering into the body's inner bore.

Abstract: An elevator for use in handling a tubular includes a first body part coupled to a second body part and at least two slips coupled to each of the first and second body parts. One or more of the slips includes an engagement member for coupling with a mating member of the first body part or the second body part, wherein at least 25% of the engagement member is coupled with the mating member when the slip is in an open position.

Abstract: Methods and systems for controlling a set of tools for hydrocarbon recovery are presented. One example system generally includes a first tool and a first control device mounted on the first tool and configured to operate the first tool. The first control device includes an explosion-proof housing and a processor disposed in the housing. The system further includes a second tool and a second control device mounted on the second tool and configured to operate the second tool. The second control device includes an explosion-proof housing and a processor disposed in the housing.

Abstract: A controller for operating a downhole tool includes a tubular body; a seat disposed in the body for receiving first and second pump-down plugs, at least a portion of one of the seat and the plugs being radially displaceable to pass through or allow passage of the other at a first threshold pressure differential; a catcher located below the seat for receiving the plugs after passing through the seat; a toggle linked to the seat to alternate between a locked position and an unlocked position in response to seating of the plugs; and a control mandrel for engaging a piston of the downhole tool and linked to the toggle: to be longitudinally movable between a first position and a second position when the toggle is unlocked, and to be prevented from movement from the first position to the second position when the toggle is locked.