Abstract: An apparatus and/or process for applying a weld overlay to a nozzle or piping spool of complex configuration is disclosed.

Abstract: An apparatus and/or process for applying a weld overlay to a nozzle or piping spool of complex configuration is disclosed. In an exemplary embodiment, the welding apparatus comprises a mounting assembly having a plurality of magnetic foot pads, a tension support rod attached at one end to one of the magnetic foot pads, an upper attachment pad at the opposite end of the rod, and a bottom attachment pad attached to at least one other magnetic foot pad; a travel guide, the travel guide attached to the upper attachment pad at one end and the bottom attachment pad at the other end; and a head assembly attached to the travel guide, the head assembly having: i) a track ring assembly having an inner ring and an outer ring, ii.) at least two opposed weld heads attached to the inner track ring, iii.) at least one movable wire feed drive mechanism on the track ring, and iv.

Abstract: The present invention discloses a combination sampling and pressure relief valve. In particular embodiments, the valve includes a main body having a central bore therethrough, the central bore having first and second chamfered surfaces; a front surface having an aperture in communication with the central bore; and a rear surface having an aperture in communication with the central bore; a valve seat/stem assembly located within the central bore, the valve seat/stem assembly having first and second chamfered surfaces that are complementary to the main bore chamfered surfaces; a spring extending between the valve seat/stem assembly and a rear end cap of the valve; and, a drain aperture extending perpendicularly from the central bore to ambient, the drain aperture located between the central bore first and second chamfered surfaces. Other embodiments of the valve are disclosed.

Abstract: A method of preparing a mechanical component with an Fe—Cr—C hardfacing weld overlay alloy for improving the resistance of the mechanical component to abrasion, erosion or erosion/corrosion for use in very abrasive, erosion or erosive/corrosive environments by significantly increasing the hardness of the weld overlay is disclosed. To improve the resistance to abrasion, erosion or corrosion, a weld overlay of a Fe—Cr—C hardfacing alloy is applied onto the surface of a metallic component, such as tubes, pipes, or vessels. Welding and cladding methods including gas-metal-arc welding (GMAW), gas-tungsten-arc welding (GTAW), and laser cladding may be utilized. Then, the component is heat-treated at elevated temperatures for a sufficient time, resulting in additional hardening and thus further increasing the weld overlay's resistance to abrasion, erosion, or erosion/corrosion.

Abstract: An apparatus and/or process for applying a weld overlay to a nozzle or piping spool of complex configuration is disclosed. In an exemplary embodiment, the welding apparatus comprises a mounting assembly having a plurality of magnetic foot pads, a tension support rod attached at one end to one of the magnetic foot pads, an upper attachment pad at the opposite end of the rod, and a bottom attachment pad attached to at least one other magnetic foot pad; a travel guide, the travel guide attached to the upper attachment pad at one end and the bottom attachment pad at the other end; and a head assembly attached to the travel guide, the head assembly having: i) a track ring assembly having an inner ring and an outer ring, ii.) at least two opposed weld heads attached to the inner track ring, iii.) at least one movable wire feed drive mechanism on the track ring, and iv.

Abstract: A die apparatus for forming a high strength metal article under elevated temperature and pressure has at least two opposing die segments together forming a hollow mold chamber for receiving a mold blank between the die segments, the mold chamber having a radial central plane transverse to the longitudinal axis. Each die segment has a plurality of ribs or indents, each rib or indent having a first side facing the central plane and a second side facing away from the central plane. At least the majority of the ribs or indents are of non-uniform shape and have a first and second side at a different angle relative to the central plane, the angle of the second side being greater than the angle of the first side such that the second side is directed generally towards the center of the mold cavity.

Abstract: An improved truck bed toolbox lid and a method of producing the same. The truck bed toolbox lid includes an outer metallic sheet layer comprising a generally rectangular top sheet member, a longitudinal front edge member, two lateral edge members and a longitudinal rear edge member. A metallic liner sheet member is disposed inside the top sheet member in edge contact abutment with beveled inside edges of the front and rear longitudinal edge members and the lateral edge members to create an internal cavity in which the liner is by stitch welding. One or more injection ports are provided through the liner sheet member through which a self-expanding and self-curing, relatively high-density, foam is injected. The stitch welded edge contacts leave non-welded, gas permeable junctions along the wedged cavity periphery at a funneled apex of the edge contacted boundary which facilitate expansion of the foam toward the outermost edges of the cavity.

Abstract: A method for applying a stainless steel weld overlay on a substrate, e.g., a carbon steel or low alloy steel, uses an arc welding process. The process includes welding a stainless steel weld overlay onto the substrate using a shielding gas mixture including greater than 2% nitrogen by volume with balance being an inert gas or a mixture of inert gases. The nitrogen is of a sufficient concentration so as to eliminate solidification cracking in the weld overlay. In addition, the nitrogen may help to eliminate a mismatch in me coefficient of thermal expansion between the weld overlay and the substrate. Furthermore, if the weld overlay comprises only a single layer, the nitrogen concentration in the shielding gas mixture may be less than 2%.

Abstract: A method is disclosed for applying a weld overlay to a tube. Using a first weld head, a bead of overlay material is applied onto a tube by melting the overlay material. In the process of applying the weld bead to the tube, a heat affected zone is created within the tube. Thereafter, a second weld head is employed to apply sufficient heat to the exterior of the tube to raise the temperature within the heat-affected zone to a temperature higher than its tempering temperature but lower than its Ae1 temperature. In this manner the heat affected zone is eliminated without creating a new heat affected zone in the process.In the disclosed embodiment, the tube is rotated with respect to the weld heads, while the weld heads move along the longitudinal axis of the tube. According to the disclosed embodiment, the first weld head employs a gas-metal arc welding process, and the second weld head employs a gas-tungsten arc welding process.

Abstract: An automated welding device for applying a weld overlay to a preexisting weld at the saddle-shaped juncture between a horizontal header pipe and a vertical riser pipe includes a track mountable to the header and adapted to receive a carriage for orbital movement thereon. The carriage is self-propelled and includes a guide means for engaging a flat surface of the track to maintain the carriage in the desired orientation. A welding torch can be mounted to the carriage for movement toward and away from the surface of the pipe and for movement back and forth across the width of the preexisting weld. The track can be oriented to permit the welding torch to follow a predetermined path in more than one orthogonal plane.

Abstract: An apparatus for circumferentially and longitudinally positioning a weld head or other tool with respect to the surface of a pipe. A first annular ring is affixed to the pipe. A longitudinally movable annular indexing track is also circumferentially fitted about the pipe and rides upon a plurality of support rods mounted to the indexing track. The support rods are slidably received within corresponding holes in the clamping ring and extend longitudinally and parallel to the outer surface of the pipe. A motor mounted to the fixed ring drives a ring gear concentric to the fixed ring to reciprocate a ball screw which moves the second longitudinally moveable ring toward and away from the fixed ring. An orbitally moveable third annular ring is circumferentially mounted to the second ring, and a second motor mounted to the fixed ring drives a telescoping drive shaft which rotates the orbital third ring.