Abstract: A protection device for an electrical component that has a protective housing and a terminal cap. The protective housing has a base with a contact hole therethrough for accommodating an electrical terminal pin. A projecting perimeter wall extends from the base. Attached to the perimeter wall is an inwardly extending tapered rib. Each rib is tapered such that the end of each rib closest to the base surface extends from the perimeter wall further than the end of the rib furthest from the base surface. A terminal cap is placed within the perimeter wall and forced toward the base surface until the tapered ribs engage and are deformed by the terminal cap to provide an interference fit between the ribs and the terminal cap. A method of assembling a battery and an electrical component with such a protection device is also disclosed.

Abstract: An electrochemical cell comprising an electrode assembly in which opposite polarity electrodes are wound together in a bi-directional fashion yielding a high energy density cell stack with low internal impedance is described. Each electrodes is constructed having a slot provided into its width at about a midportion thereof. The slots are brought into registry with each other to form a collapsible X-shaped electrode assembly, which is then bi-directionally folded to provide a wound electrode assembly.

Abstract: An electrode assembly constructed of continuous anode and cathode electrodes that are overlaid in overlapping fashion and wound into a cell stack suitable for prismatic or other non-cylindrically-shaped cases. The cathode electrode strip has some regions where the electrode material is pressed to a high density and has some regions where the active material is pressed to a lower density, such that the lower density regions correspond to the bend regions in the wound cell stack.

Abstract: The present invention is directed to a process for preparing a cathode active material consisting of a single phase of mixed metal oxide, such as a single phase silver vanadium oxide. The synthesis technique involves first heating the starting materials to melt a decomposable starting constituent. This first heating temperature is held for a period of time sufficient to enable the decomposable starting constituent to melt and completely flow throughout and within the other starting materials. Then, the thusly produced melt impregnated reaction admixture is preferably ground to ensure complete homogeneity of the starting materials, followed by heating to the decomposition temperature of the decomposable starting constituent. To finish the synthesis, the decomposed admixture is heated to an elevated temperature above the decomposition temperature to provide the single phase mixed metal oxide.

Abstract: An alkali metal electrochemical cell, and particularly a lithium oxyhalide cell, is described. The oxyhalide cell also exhibits superior restart characteristics by the provision of a MANNIGLASS 1200 separator.

Abstract: An alkali metal, solid cathode, nonaqueous electrochemical cell capable of delivering high current pulses, rapidly recovering its open circuit voltage and having high current capacity, is described. The stated benefits are realized by the addition of at least one organic sulfite additive to an electrolyte comprising an alkali metal salt dissolved in a mixture of a low viscosity solvent and a high permittivity solvent. A preferred solvent mixture includes propylene carbonate, dimethoxyethane and a sulfite additive having at least one unsaturated hydrocarbon containing a C(sp2 or sp3)—C(sp3) bond unit having the C(sp3) carbon directly connected to the —OSO2— functional group.

Abstract: An electrochemical cell comprising an electrode assembly in which overlayed electrodes are wound together in a bi-directional fashion yielding a high energy density cell stack with low internal impedance is described. The overlayed electrodes are such that either a single cathode is paired with two anodes or a single anode is paired with two cathodes prior to winding of the cell stack assembly. For example, the electrode assembly is formed by overlapping the two anode electrodes on opposite sides of the cathode electrode across a midportion and then winding the electrode strips bi-directionally about the midportion.

Abstract: A “fuel gauge” for a pulse dischargeable alkali metal/solid cathode cell is described. The rate of voltage recovery is used to determine the state of charge of the cell. Voltage recovery includes recovery from one load to a second, lighter load, or a loaded condition to OCV. The present invention is particularly useful as an end-of-life indicator for a Li/CFx cell powering an implantable medical device.

Abstract: A final closure sealing member and a method for hermetically sealing an opening, such as an electrolyte fill opening in an electrochemical cell or a battery, are disclosed. After a cell is fully assembled and filled with electrolyte, the present sealing member is force-fit into sealing registry with the electrolyte fill opening to form a secondary seal for the cell. Preferably, an outwardly facing portion of the sealing member is flush or slightly recessed with the side wall surrounding the fill opening. Then, the outwardly facing portion is welded to the opening side wall to form a primary hermetic seal.

Abstract: A lithium ion electrochemical cell having high charge/discharge capacity, long cycle life and exhibiting a reduced first cycle irreversible capacity, is described. The stated benefits are realized by the addition of at least one sulfate additive to an electrolyte comprising an alkali metal salt dissolved in a solvent mixture that includes ethylene carbonate, dimethyl carbonate, ethylmethyl carbonate and diethyl carbonate. The preferred additive is selected from a silyl sulfate, tin sulfate or an organic sulfate.

Abstract: A lithium ion electrochemical cell having high charge/discharge capacity, long cycle life and exhibiting a reduced first cycle irreversible capacity, is described. The stated benefits are realized by the addition of at least one sulfite additive to an electrolyte comprising an alkali metal salt dissolved in a solvent mixture that includes ethylene carbonate, dimethyl carbonate, ethylmethyl carbonate and diethyl carbonate. The preferred additive is an alkyl sulfite compound.

Abstract: A sealed capacitor, which may be hermetic, having a generally flat, planar geometry, is described. The capacitor includes at least one electrode provided by a metallic substrate having a capacitive material contacted thereto. The coated substrate can provide at least one of the casing side walls itself or, be connected to the side wall. A most preferred form of the capacitor has the conductive substrate provided with the capacitive material formed from an ultrasonically generated aerosol.

Abstract: An electrode component for an electrochemical cell or a capacitor is described wherein the electrode is produced by physical vapor depositing an electrode active material onto a substrate to coat the substrate. The thusly produced electrode is useful as a cathode in a primary electrochemical cell and as a cathode and an anode in a secondary cell, and as an electrode in an electrochemical capacitor and an electrolytic capacitor.

Abstract: A protection device and a method for protecting an electrical component. The protection device has a protective housing and a terminal cap. The protective housing has a base with a contact hole therethrough for receiving an electrical terminal pin, and has a projecting shoulder extending from the base to a first distance from the base. The protective housing also has a retaining clip extending from the base to a second distance from the base, the second distance being greater than the first distance. The terminal cap has a first side and a second side, and in use, at least part of the first side of the terminal cap contacts the projecting shoulder and at least part of the second side of the terminal cap contacts the retaining clip. A method according to the present invention includes steps for assembling a battery and an electrical component housed within the protection device described above.

Abstract: Cobalt-based alloys are provided for use as a positive electrode current collector in a solid cathode, nonaqueous liquid electrolyte, alkali metal anode active electrochemical cell. The cobalt-based alloys are characterized by chemical compatibility with aggressive cell environments, high corrosion resistance and resistance to fluorination and passivation at elevated temperatures, thus improving the longevity and performance of the electrochemical cell. The cell can be of either a primary or a secondary configuration.

Abstract: An alkali metal, solid cathode, nonaqueous electrochemical cell capable of delivering high current pulses, rapidly recovering its open circuit voltage and having high current capacity, is described. The stated benefits are realized by the addition of at least one phosphate additive to an electrolyte comprising an alkali metal salt dissolved in a mixture of a low viscosity solvent and a high permittivity solvent. A preferred solvent mixture includes propylene carbonate, dimethoxyethane and an alkyl phosphate additive.

Abstract: An electromagnetic pump including a housing having an interior fluid containing region, a check valve operatively associated with the fluid containing region for allowing fluid flow in a direction from an inlet toward an outlet and blocking fluid flow in a direction from the outlet to the inlet, an electromagnet carried by the housing located external to the fluid containing region, and a barrier of fluid impervious material for isolating the electromagnet from the fluid. An armature movable in the housing through pumping and return strokes has a pole portion located for magnetic attraction by the electromagnet and has a plunger portion extending from the pole portion. The armature plunger and pole portions have formations crimped together to secure the plunger and pole portions together. The barrier or an end surface of the armature pole portion are shaped to enhance separation of the barrier and armature pole portion at the beginning of the return stroke.

Abstract: An alkali metal, solid cathode, non-aqueous electrochemical cell capable of delivering high current pulses, rapidly recovering its open circuit voltage and having high current capacity, is described. The stated benefits are realized by the addition of at least one organic sulfate additive to an electrolyte comprising an alkali metal salt dissolved in a mixture of a low viscosity solvent and a high permittivity solvent. A preferred solvent mixture includes propylene carbonate, dimethoxyethane and a sulfate additive.

Abstract: An electrochemical cell comprising a medium rate electrode region intended to be discharged under a substantially constant drain and a high rate electrode region intended to be pulse discharged, is described. Both electrode regions share a common anode and are activated with the same electrolyte.

Abstract: A rechargeable alkali metal electrochemical cell, and preferably a lithium-ion secondary cell, constructed of low magnetic susceptibility materials, is described. The non-magnetic characteristics enable the secondary cell to be used within the confines of a Magnetic Resonance Imaging system. The cell includes an electrolyte solution comprising ethylene carbonate, dimethyl carbonate, ethylmethyl carbonate and diethyl carbonate.