Abstract: A method for producing a tailor-made semi-finished sheet metal product where two steel sheets of different material grades and/or thicknesses are joined by laser welding. At least one of the sheets is press-hardenable steel having a metallic coating of aluminium or aluminium-silicon. Filler wire is fed into the weld melt. The filler wire is substantially free of aluminium and contains at least one alloy element which promotes the formation of austenite in a content that is at least 0.1 wt. % greater than that in the press-hardenable steel. The filler wire is heated before being fed into the weld melt. The steel sheets have a gap delimited by the edges of the sheets having an average width of at least 0.15 mm. The ratio of the volume of filler wire inserted into the gap to the volume of the steel sheet material melted by the laser beam is at least 20%.
Abstract: A method for producing a tailor-made semi-finished sheet metal product where two steel sheets of different material grades and/or thicknesses are joined by laser welding. At least one of the sheets is press-hardenable steel having a metallic coating of aluminium or aluminium-silicon. Filler wire is fed into the weld melt. The filler wire is substantially free of aluminium and contains at least one alloy element which promotes the formation of austenite in a content that is at least 0.1 wt. % greater than that in the press-hardenable steel. The filler wire is heated before being fed into the weld melt. The steel sheets have a gap delimited by the edges of the sheets having an average width of at least 0.15 mm. The ratio of the volume of filler wire inserted into the gap to the volume of the steel sheet material melted by the laser beam is at least 20%.
Abstract: A method and a device for inductive radiofrequency welding of metal products, include heating by inducing radiofrequency currents with use of at least one induction conductor. The metal products and a welding zone are moved relative to one another, so that edge regions of the metal products to be welded are brought in contact in the welding zone and are welded together to form a weld seam. Metal products with different material thicknesses and/or material properties can be welded together because an induction conductor which heats the edge regions of the metal products is used which includes at least two mutually separable induction conductor components that are assigned to the respective metal product and are adapted thereto, and the edge regions to be welded are heated in a manner that is adjusted separately for the respective metal product.
Type:
Grant
Filed:
January 22, 2007
Date of Patent:
February 6, 2018
Assignee:
WISCO Tailored Blanks GmbH
Inventors:
Jens Plha, Martin Koch, Stefan Wischmann, Bernhard Nacke, Alexander Nikanorov, Holger Schülbe, Mario Schmidt, Henning von Löhneysen
Abstract: A method for laser welding one or more workpieces made of press-hardenable steel in a butt joint, wherein the workpiece or workpieces have a thickness of between 0.5 and 1.8 mm, and/or a jump in thickness of between 0.2 and 0.4 mm occurs at the butt joint, and wherein laser welding is carried out with the feed of filler wire into the molten bath, which is generated only by at least one laser beam. The filler wire contains at least one alloy element from the group comprising manganese, chromium, molybdenum, silicon and/or nickel, which alloy element promotes the formation of austenite in the molten bath generated by the laser beam, wherein said at least one alloy element is present in the filler wire in a mass percentage greater by at least 0.1 wt. % than in the steel of the workpiece or workpieces and the workpiece or workpieces used are non-coated or the coating thereof is partially removed.
Abstract: A method for laser welding of one or more workpieces made from press hardenable steel, in a butt joint, in which the workpiece or the workpieces have a thickness of at least 1.8 mm and/or a jump in thickness of at least 0.4 mm arises at the butt joint including supplying filler wire into a molten bath generated by a laser beam. In order to ensure that the weld seam can reliably harden into a martensitic structure during the hot forming (press hardening), the filler wire contains at least one alloy element from the group of manganese, chromium, molybdenum, silicon and nickel, wherein the at least one alloy element is present in the filler wire with a mass proportion that is larger by 0.1% by weight than the mass proportion of the element in the press hardenable steel of the workpiece or the workpieces.
Type:
Grant
Filed:
August 2, 2013
Date of Patent:
April 18, 2017
Assignee:
Wisco Tailored Blanks GmbH
Inventors:
Arndt Breuer, Max Brandt, Dietmar Schaftinger
Abstract: A method for joint-welding coated metal sheets in a butt joint. At least one pulverulent welding additive in the form of a gas-powder flow is added to the weld melt via at least one flow duct, such that the gas-powder flow leaving the flow duct is directed towards the weld melt at a speed of at least 2 m/s, such that the welding additive mixes turbulently with the weld melt and flow eddies form in the weld melt. A device including at least one welding head for producing and/or focussing an energy beam and at least one flow duct for supplying gas-powder flow, the flow duct having a longitudinal axis, the longitudinal axis and the beam axis of the energy beam being at an angle between 15 and 75 degrees. The flow duct is adapted to set the gas powder flow to a speed of at least 2 m/s.
Type:
Grant
Filed:
September 26, 2012
Date of Patent:
October 18, 2016
Assignee:
WISCO Tailored Blanks GmbH
Inventors:
Max Brandt, Arndt Breuer, Robert Vollmer, Ralf Kolleck
Abstract: The invention relates to a method and a device for guiding bands to be joined to one another along their longitudinal edges, comprising guide elements which form tracks for guiding the bands that are configured such that the bands approach one another in the transport direction and the longitudinal edges thereof rest on one another at a non-overlapping contact point. At least one of the tracks may be configured to undulate with a wavelength of ¼???2, such that transverse displacement of the band guided thereon occurs. The axes of rotation and/or longitudinal central axes of the guide elements may also be inclined towards one another at different angles of inclination in relation to a horizontal plane of reference, such that the band guided on said track is rotated about its longitudinal axis in the transport direction.
Type:
Grant
Filed:
January 12, 2011
Date of Patent:
May 3, 2016
Assignee:
WISCO Tailored Blanks GmbH
Inventors:
Jens Plha, Walter Mühlhause, Stefan Wischmann
Abstract: A method for laser welding of one or more workpieces made from press hardenable steel, in a butt joint, in which the workpiece or the workpieces have a thickness of at least 1.8 mm and/or a jump in thickness of at least 0.4 mm arises at the butt joint including supplying filler wire into a molten bath generated by a laser beam. In order to ensure that the weld seam can reliably harden into a martensitic structure during the hot forming (press hardening), the filler wire contains at least one alloy element from the group of manganese, chromium, molybdenum, silicon and nickel, wherein the at least one alloy element is present in the filler wire with a mass proportion that is larger by at least 0.1% by weight than the mass proportion of the element in the press hardenable steel of the workpiece or the workpieces.
Type:
Grant
Filed:
June 22, 2018
Date of Patent:
March 17, 2020
Assignee:
WISCO Tailored Blanks GmbH
Inventors:
Arndt Breuer, Dietmar Schaftinger, Max Brandt