Abstract: Apparatus for and method of extruding a metal pipe having a substantially uniform inner diameter. The forward and rearward end sections of the pipe are thicker than the middle section of the pipe. A heated metal billet having a cylindrical longitudinal bore is inserted into the rear opening of a cylindrical bore of a stationary container. A two-part removable inner die is located within the bore of the container adjacent the forward end of the container and an outer die is located outside of the container adjacent the front end of the container. The inner die has a relatively small diameter cylindrical bore. The outer die has a relatively large diameter cylindrical bore. The billet is moved along a central longitudinal axis within the bore of the container by a press which includes a circular forward pressing surface and a mandrel extending forwardly from the pressing surface toward the billet.

Abstract: A forging press includes a die set having a stationary die, a movable die in facing-but-spaced-apart relation to the stationary die along a press axis and defining a workpiece volume therebetween, and an exterior constraint extending circumferentially around the workpiece volume. The movable die has a base level region lying generally in a workpiece plane perpendicular to the press axis, and three rotationally symmetric segments raised above the base level region. Each of the segments forms an angular segment of a disk having an included segment angle and that is angularly separated from the other segments. A press mechanism includes a axial drive operable to move the movable die in a direction parallel to the press axis, and an indexing drive operable to rotate the movable die about the press axis by an indexing rotational angle.

Abstract: An article is formed from an ingot of a nickel-iron base alloy having a composition including from about 4.5 weight percent niobium to about 5.5 weight percent niobium and capable of forming delta-phase precipitates, and having fewer than about 1 grain per square inch at 100× magnification. An array of intragranular delta-phase precipitates is precipitated within the ingot to provide grain nucleation sites. The ingot having the array of delta-phase precipitates therein is deformed at a temperature below a delta-phase solvus temperature, thereby producing a fine-grained billet.

Abstract: Apparatus for and method of extruding a metal pipe having a uniform inner diameter, and forward and rearward end sections which are thicker than the middle section of the pipe. A metal billet having a bore is inserted into an open ended cylindrical bore of a stationary container. The billet is moved axially within the bore of the container by a press which includes a pressing surface and a mandrel extending forwardly from the pressing surface through the bore of toward the billet. The mandrel has a cylindrical large diameter rearward portion, a cylindrical small diameter middle portion and a forwardly and outwardly tapering forward portion. Metal from the billet is forced through the small diameter bore of a two part removable first die around the middle portion of the mandrel by moving the press forwardly for a first distance to form a preliminary forward end section of pipe.

Abstract: A forging press includes a die set having a stationary die, a movable die in facing-but-spaced-apart relation to the stationary die along a press axis and defining a workpiece volume therebetween, and an exterior constraint extending circumferentially around the workpiece volume. The movable die has a base level region lying generally in a workpiece plane perpendicular to the press axis, and three rotationally symmetric segments raised above the base level region. Each of the segments forms an angular segment of a disk having an included segment angle and that is angularly separated from the other segments. A press mechanism includes a axial drive operable to move the movable die in a direction parallel to the press axis, and an indexing drive operable to rotate the movable die about the press axis by an indexing rotational angle.

Abstract: Articles are fabricated by collating and heating precursor metallic sheets of different compositions. The collated stack of sheets is heated with an applied pressure for a time sufficient to interdiffuse them either partially to produce a controllably modulated structure or completely to produce a homogeneous structure. The sheets may be collated in a form, and may be deformed during or after heating. The composition and structure of the final article is controllably varied from location to location by varying the composition, arrangement, or thickness of the collated sheets. In one embodiment, reinforcements such as fibers are positioned between the sheets.

Abstract: This invention is a system for enhancing the performance of a forging press by increasing the size of the workpiece which can be effectively forged within the capacity of the forging press. The system includes the provision of a die set in which one or more of the dies is segmented, that is divided into two or more, and preferably three or more parts. The segmented die is provided with advancement means which allow each of the segments to be selectively advanced ahead of the other segments along the forging axis. The dies are installed in the forging press by mounting each die directly or indirectly to a respective die bed. In advancement means is employed to cause one of the segments to advance and be locked ahead of another segment. The workpiece is forged so that the advanced segment is a primary forging agent, that is, it transfers the vast majority of the force to the workpiece.

Abstract: A coupling assembly for leak proof connection of the ends of two lengths of pipe or tubing. One end of a first pipe is coupled to a coupling box which is connected to or integrally formed on the end of a second pipe. The coupling box has threads for engaging a nut for securing the coupling. The coupling box has a bore for receiving the end of the first pipe. The end of the first pipe has an outer tapered surface for engaging an inner tapered surface of the coupling box to form a metal to metal seal between the first pipe and the coupling box. The bore also contains an engager for coupling the nut to the first pipe. The engager includes a split ring which has a longitudinal slot. The split ring has internal circumferential projections or gripping teeth which are aligned with external circumferential projections or gripping teeth on the end of the first pipe.

Abstract: This invention is a system for enhancing the performance of a forging press by increasing the size of the workpiece which can be effectively forged within the capacity of the forging press. The system includes the provision of a die set in which one or more of the dies is segmented, that is divided into two or more, and preferably three or more parts. The segmented die is provided with advancement means which allow each of the segments to be selectively advanced ahead of the other segments along the forging axis. The dies are installed in the forging press by mounting each die directly or indirectly to a respective die bed. In advancement means is employed to cause one of the segments to advance and be locked ahead of another segment. The workpiece is forged so that the advanced segment is a primary forging agent, that is, it transfers the vast majority of the force to the workpiece.

Abstract: This invention is a system for enhancing the performance of a forging press by increasing the size of the workpiece which can be effectively forged within the capacity of the forging press. The system includes the provision of a die set in which one or more of the dies is segmented, that is divided into two or more, and preferably three or more parts. The segmented die is provided with advancement means which allow each of the segments to be selectively advanced ahead of the other segments along the forging axis. The dies are installed in the forging press by mounting each die directly or indirectly to a respective die bed. In advancement means is employed to cause one of the segments to advance and be locked ahead of another segment. The workpiece is forged so that the advanced segment is a primary forging agent, that is, it transfers the vast majority of the force to the workpiece.

Abstract: A system for developing a metal workpiece in which the center and the periphery have different properties. The workpiece is processed to put it into a first metallurgical condition. Then, a portion of the periphery is dipped into a molten salt bath and the workpiece is rotated so that the periphery is converted to a second metallurgical condition by the heat of the salt bath.

Abstract: Two pieces of metal are bonded together at a surface by placing the two pieces into contact at the surface and forging the two pieces in a die which causes substantial displacement of the metal originally at the surface in a direction parallel to and outwardly from the edges of the surface. In this way, many of the defects which are potentially present at the original surface are displaced with moving metal away from the original contact between the two pieces of metal into sacrificial ribs and the remaining defects are exposed to significant strain. A portion of the displaced metal which contains many of the defects and which forms the sacrificial ribs is removed from the resulting bonded work piece as the sacrificial ribs are removed from the work piece. The result is a bond with superior properties and with a bond surface which can be located very precisely.

Abstract: Valve system having a primary valve for excluding air, mounted in series with a secondary valve for controlling the flow of powder.

Abstract: A lubricant composition comprising water, graphite, an organic thickener, sodium molybdate, and sodium pentaborate. Other additives are sodium bicarbonate, ethylene glycol, or mica. The composition is effective in the hot forging of metals, is virtually non-flammable, and generates very little atmospheric pollution during use.

Abstract: A lubricant composition comprising water, graphite, an organic thickener, sodium molybdate, and sodium pentaborate. Other additives are sodium bicarbonate, ethylene glycol, or mica. The composition is effective in the hot forging of metals, is virtually non-flammable, and generates very little atmospheric pollution during use.

Abstract: Process for manufacturing a forged article in which a preform is generated by filling a semi-rigid liner with powdered metal, providing the liner with a sealing element, and isostactically compressing the liner and its contents. The liner is then removed from the green preform, the preform is sintered, and the resulting sintered preform is forged.

Abstract: This invention relates to a forming and heat treating process and, more particularly, a process for forging and heat treating an aluminum alloy article wherein the article is quickly cooled after solution heat treating to terminate aging and to cause shrinkage and then is subjected to a re-striking operation to produce stress relieving.

Abstract: A lubricant composition comprising water, graphite, an organic thickener, sodium molybdate, and sodium pentaborate. Other additives are sodium bicarbonate, ethylene glycol, or mica. The composition is effective in the hot forging of metals, is virtually non-flammable, and generates very little atmospheric pollution during use.

Abstract: Process for manufacturing a forged article in which a preform is generated by filling a semi-rigid liner with powdered metal, providing the liner with a sealing element, and isostactically compressing the liner and its contents. The liner is then removed from the green preform, the preform is sintered, and the resulting sintered preform is forged.