Patents Assigned to XR Downhole, LLC
  • Publication number: 20220243764
    Abstract: Methods and apparatus for providing compliance in bearings of rotating machinery are provided. The rotating machinery may include a drive shaft movably coupled within a bearing housing. Compliant bearing assemblies may interface engagement between the drive shaft and the bearing housing, including polycrystalline diamond bearing elements, each with an engagement surface, and an opposing engagement surface of a metal that contains diamond solvent-catalyst.
    Type: Application
    Filed: March 4, 2022
    Publication date: August 4, 2022
    Applicant: XR Downhole LLC
    Inventors: Gregory Prevost, William W. King, David P. Miess
  • Publication number: 20220170322
    Abstract: A downhole tool for use in a downhole drill string is provided. The downhole tool includes a rotor movably coupled within a stator, and a drive shaft movably coupled within a bearing housing. The drive shaft has a first end coupled with the rotor and a second end coupled with a drill bit. Bearing assemblies interfaces engagement between the drive shaft and the bearing housing, including polycrystalline diamond elements, each with an engagement surface, and an opposing engagement surface of a non-superhard metal.
    Type: Application
    Filed: November 3, 2021
    Publication date: June 2, 2022
    Applicant: XR Downhole, LLC
    Inventors: Gregory Prevost, Michael V. Williams, Edward C. Spatz, Michael R. Reese, William W. King, David P. Miess
  • Patent number: 11286985
    Abstract: Methods and apparatus for providing compliance in bearings of rotating machinery are provided. The rotating machinery may include a drive shaft movably coupled within a bearing housing. Compliant bearing assemblies may interface engagement between the drive shaft and the bearing housing, including polycrystalline diamond bearing elements, each with an engagement surface, and an opposing engagement surface of a metal that contains diamond solvent-catalyst.
    Type: Grant
    Filed: March 6, 2020
    Date of Patent: March 29, 2022
    Assignee: XR Downhole LLC
    Inventors: Gregory Prevost, William W. King, David P. Miess
  • Patent number: 11242891
    Abstract: A radial bearing assembly is provided. The radial bearing assembly includes polycrystalline diamond elements, each having an engagement surface in sliding engagement with an opposing engagement surface. The opposing engagement surface includes a diamond reactive material. The radial bearing assembly may be deployed in a variety of components and applications, including in rotor and stator assemblies. Also provided are methods of use of the radial bearing assembly, as well as methods of designing the radial bearing assembly.
    Type: Grant
    Filed: July 10, 2020
    Date of Patent: February 8, 2022
    Assignee: XR Downhole, LLC
    Inventors: David P. Miess, Gregory Prevost, Michael V. Williams, Edward C. Spatz, Michael R. Reese, William W. King
  • Patent number: 11225842
    Abstract: A tubular engagement interface for interfacing the coupling of two movably engaged tubulars is disclosed. The tubular engagement interface includes a body. The body includes a body engagement surface. A polycrystalline diamond element is coupled with the body, and includes a diamond engagement surface. The tubular engagement interface may be coupled with an inner wall of a first tubular, such that the body engagement surface, the diamond engagement surface, or combinations thereof are engaged with an opposing engagement surface of an outer wall of a second tubular. Alternatively, the tubular engagement interface may be coupled with the outer wall of the second tubular, such that the body engagement surface, the diamond engagement surface, or combinations thereof are engaged with an opposing engagement surface of the inner wall of the first tubular.
    Type: Grant
    Filed: August 1, 2019
    Date of Patent: January 18, 2022
    Assignee: XR Downhole, LLC
    Inventors: Michael R. Reese, David P. Miess, Gregory Prevost
  • Patent number: 11187040
    Abstract: A downhole tool for use in a downhole drill string is provided. The downhole tool includes a rotor movably coupled within a stator, and a drive shaft movably coupled within a bearing housing. The drive shaft has a first end coupled with the rotor and a second end coupled with a drill bit. Bearing assemblies interfaces engagement between the drive shaft and the bearing housing, including polycrystalline diamond elements, each with an engagement surface, and an opposing engagement surface of a non-superhard metal.
    Type: Grant
    Filed: September 5, 2019
    Date of Patent: November 30, 2021
    Assignee: XR Downhole, LLC
    Inventors: Gregory Prevost, Michael Williams, Edward C. Spatz, Michael R. Reese, William W. King, David P. Miess
  • Patent number: 11131153
    Abstract: A tubular engagement interface for interfacing the coupling of two movably engaged tubulars is disclosed. The tubular engagement interface includes a body. The body includes a body engagement surface. A polycrystalline diamond element is coupled with the body, and includes a diamond engagement surface. The tubular engagement interface may be coupled with an inner wall of a first tubular, such that the body engagement surface, the diamond engagement surface, or combinations thereof are engaged with an opposing engagement surface of an outer wall of a second tubular. Alternatively, the tubular engagement interface may be coupled with the outer wall of the second tubular, such that the body engagement surface, the diamond engagement surface, or combinations thereof are engaged with an opposing engagement surface of the inner wall of the first tubular.
    Type: Grant
    Filed: August 1, 2019
    Date of Patent: September 28, 2021
    Assignee: XR Downhole, LLC
    Inventors: Michael R. Reese, David P. Miess, Gregory Prevost
  • Patent number: 11035407
    Abstract: An apparatus is provided that includes a diamond bearing surface positioned in sliding engagement with an opposing bearing surface of a diamond reactive material. The opposing bearing surface is hardened via a material treatment.
    Type: Grant
    Filed: May 29, 2019
    Date of Patent: June 15, 2021
    Assignee: XR Downhole, LLC
    Inventors: Gregory Prevost, Michael V. Williams, David P. Miess
  • Patent number: 11014759
    Abstract: A roller ball assembly is provided. The assembly includes a primary roller ball supported by a support element that is composed of a superhard material. The assembly includes a cup defining a cavity within which the support element is positioned. A cap is coupled with the cup and positioned to retain the primary roller ball within the cavity. Also, a cup is disclosed for supporting roller balls. Additionally, disclosed are system and apparatus incorporating the assembly, as well as to methods of making and using the same.
    Type: Grant
    Filed: July 30, 2018
    Date of Patent: May 25, 2021
    Assignee: XR Downhole, LLC
    Inventors: David P. Miess, Gregory Prevost, Michael Williams, William W. King, Michael R. Reese
  • Patent number: 10968991
    Abstract: A cam follower is provided. The cam follower includes a polycrystalline diamond element, including an engagement surface. The engagement surface of the polycrystalline diamond element is positioned on the cam follower for sliding engagement with an opposing engagement surface of a cam. The cam includes at least some of a diamond reactive material.
    Type: Grant
    Filed: October 1, 2019
    Date of Patent: April 6, 2021
    Assignee: XR Downhole, LLC
    Inventors: David P. Miess, Gregory Prevost, Michael Williams
  • Publication number: 20200355213
    Abstract: A threaded installation is provided. The threaded installation includes a nut, a bolt, and a housing. The housing includes a threaded hole. A first threaded connection is formed where the bolt is threadably coupled with the nut, and a second threaded connection is formed where the bolt is threadably coupled with the threaded hole. The first threaded connection is characterized by a first flank angle, ?2A, of threads of the bolt or threads of the nut. The second threaded connection is characterized by a second flank angle, ?3B, of threads of the bolt or threads of the housing. The flank angles, ?2A and ?3B, satisfy the following equation: k 2 = cos ? ( ? 2 ? A ) cos ? ( ? 3 ? B ) > 1 . 0 ? 0 .
    Type: Application
    Filed: May 8, 2020
    Publication date: November 12, 2020
    Applicant: XR Downhole, LLC
    Inventor: Gregory Prevost
  • Patent number: 10760615
    Abstract: A thrust bearing assembly is provided, including a thrust ring defining a thrust face and an opposing thrust ring defining an opposing thrust face. At least one polycrystalline diamond element is coupled with the thrust face and defines an engagement surface. The opposing thrust ring includes a diamond reactive material. In operation, the engagement surface is in contact with the opposing thrust face. Also provided are methods of making, assembling, and using the same, as well as to systems and apparatus including the same.
    Type: Grant
    Filed: July 30, 2018
    Date of Patent: September 1, 2020
    Assignee: XR Downhole, LLC
    Inventors: David P. Miess, Edward C. Spatz, Michael R. Reese, Gregory Prevost, Michael Williams, William W. King
  • Patent number: 10738821
    Abstract: A radial bearing assembly is provided. The radial bearing assembly includes polycrystalline diamond elements, each having an engagement surface in sliding engagement with an opposing engagement surface. The opposing engagement surface includes a diamond reactive material. The radial bearing assembly may be deployed in a variety of components and applications, including in rotor and stator assemblies. Also provided are methods of use of the radial bearing assembly, as well as methods of designing the radial bearing assembly.
    Type: Grant
    Filed: July 30, 2018
    Date of Patent: August 11, 2020
    Assignee: XR Downhole, LLC
    Inventors: David P. Miess, Gregory Prevost, Michael Williams, Edward C. Spatz, Michael R. Reese, William W. King
  • Patent number: 10465775
    Abstract: A cam follower is provided. The cam follower includes a polycrystalline diamond element, including an engagement surface. The engagement surface of the polycrystalline diamond element is positioned on the cam follower for sliding engagement with an opposing engagement surface of a cam. The cam includes at least some of a diamond reactive material.
    Type: Grant
    Filed: July 30, 2018
    Date of Patent: November 5, 2019
    Assignee: XR Downhole, LLC
    Inventors: David P. Miess, Gregory Prevost, Michael Williams