Abstract: A downhole tool for use in a downhole drill string is provided. The downhole tool includes a rotor movably coupled within a stator, and a drive shaft movably coupled within a bearing housing. The drive shaft has a first end coupled with the rotor and a second end coupled with a drill bit. Bearing assemblies interfaces engagement between the drive shaft and the bearing housing, including polycrystalline diamond elements, each with an engagement surface, and an opposing engagement surface of a non-superhard metal.

Abstract: Methods of designing downhole drilling motors are disclosed herein. The method is iterative, allowing for a custom drilling motor to be designed based on client and application specific needs.

Abstract: A downhole tool for use in a downhole drill string is provided. The downhole tool includes a rotor movably coupled within a stator, and a drive shaft movably coupled within a bearing housing. The drive shaft has a first end coupled with the rotor and a second end coupled with a drill bit. Bearing assemblies interfaces engagement between the drive shaft and the bearing housing, including polycrystalline diamond elements, each with an engagement surface, and an opposing engagement surface of a non-superhard metal.

Abstract: A downhole tool for use in a downhole drill string is provided. The downhole tool includes a rotor movably coupled within a stator, and a drive shaft movably coupled within a bearing housing. The drive shaft has a first end coupled with the rotor and a second end coupled with a drill bit. Bearing assemblies interfaces engagement between the drive shaft and the bearing housing, including polycrystalline diamond elements, each with an engagement surface, and an opposing engagement surface of a non-superhard metal.

Abstract: A roller ball assembly is provided. The assembly includes a primary roller ball supported by a support element that is composed of a superhard material. The assembly includes a cup defining a cavity within which the support element is positioned. A cap is coupled with the cup and positioned to retain the primary roller ball within the cavity. Also, a cup is disclosed for supporting roller halls. Additionally, disclosed are system and apparatus incorporating the assembly, as well as to methods of making and using the same.

Abstract: A threaded installation is provided. The threaded installation includes a nut, a bolt, and a housing. The housing includes a threaded hole. A first threaded connection is formed where the bolt is threadably coupled with the nut, and a second threaded connection is formed where the bolt is threadably coupled with the threaded hole. The first threaded connection is characterized by a first flank angle, ?2A, of threads of the bolt or threads of the nut. The second threaded connection is characterized by a second flank angle, ?3B, of threads of the bolt or threads of the housing. The flank angles, ?2A and ?3B, satisfy the following equation: k 2 = cos ? ( ? 2 ? A ) cos ? ( ? 3 ? B ) > 1 . 0 ? 0 .

Abstract: A radial bearing assembly is provided. The radial bearing assembly includes polycrystalline diamond elements, each having an engagement surface in sliding engagement with an opposing engagement surface. The opposing engagement surface includes a diamond reactive material. The radial bearing assembly may be deployed in a variety of components and applications, including in rotor and stator assemblies. Also provided are methods of use of the radial bearing assembly, as well as methods of designing the radial bearing assembly.

Abstract: Methods and apparatus for providing compliance in bearings of rotating machinery are provided. The rotating machinery may include a drive shaft movably coupled within a bearing housing. Compliant bearing assemblies may interface engagement between the drive shaft and the bearing housing, including polycrystalline diamond bearing elements, each with an engagement surface, and an opposing engagement surface of a metal that contains diamond solvent-catalyst.

Abstract: A cam follower is provided. The cam follower includes a polycrystalline diamond element, including an engagement surface. The engagement surface of the polycrystalline diamond element is positioned on the cam follower for sliding engagement with an opposing engagement surface of a cam. The cam includes at least some of a diamond reactive material.

Abstract: A downhole tool for use in a downhole drill string is provided. The downhole tool includes a rotor movably coupled within a stator, and a drive shaft movably coupled within a bearing housing. The drive shaft has a first end coupled with the rotor and a second end coupled with a drill bit. Bearing assemblies interfaces engagement between the drive shaft and the bearing housing, including polycrystalline diamond elements, each with an engagement surface, and an opposing engagement surface of a non-superhard metal.

Abstract: An apparatus is provided that includes a diamond bearing surface positioned in sliding engagement with an opposing bearing surface of a diamond reactive material. The opposing bearing surface is hardened via a material treatment.

Abstract: The present disclosure includes sucker rod strings, pipe protectors, and tool joints having polycrystalline diamond elements positioned thereon to interface engagement with other surfaces in downhole applications. The polycrystalline diamond elements can be positioned on sucker rod guides, sucker rod couplers, pipe protectors, and tool joints.

Abstract: Linear bearings assemblies are provided that include polycrystalline diamond bearing surfaces that are engaged with diamond solvent-catalyst bearing. Also provided are methods of making and using linear bearing assemblies.

Abstract: The present disclosure provides for a force breaker assembly. The assembly includes a housing having a first channel, a body within the housing and including an engagement surface. A second channel is formed in the body. A spring is positioned adjacent the body. A snap ring is positioned within the housing and about the body. When a load is applied to the engagement surface that is below a preset limit, the ring remains engaged within the first and second channel, retaining the body in an extended position. When a load is applied to the engagement surface that is at or above the preset limit, the ring is expanded out of the second channel and into the first channel or is compressed out of the first channel and into the second channel, such that the body is forced into a depressed position.