Patents Assigned to ZF Active Safety GmbH
-
Patent number: 12358483Abstract: In a method for operating a force-sensor-less electromechanical service brake in a brake system of a vehicle, a current value of a braking contact point and a current profile of a force-displacement characteristic of the electromechanical service brake are determined as a function of the total rotation angle of a shaft of an electric motor of the electromechanical service brake. These values are determined in regular driving operation of the vehicle. In the case of a braking request, the electric motor is activated in accordance with the current value of the braking contact point and the current profile of the force-displacement characteristic in order to satisfy the braking request. The electric motor has a detection element, which detects the total rotation angle of the shaft and a rotation rate of the electric motor.Type: GrantFiled: September 8, 2023Date of Patent: July 15, 2025Assignee: ZF Active Safety GmbHInventors: Andreas Marx, Fabian Querbach
-
Hydraulic braking system, including a control system, and method for controlling said braking system
Patent number: 12344206Abstract: The disclosure relates to a method for operating a hydraulic braking system in a motor vehicle having a regenerative braking function. The method comprises steps that, with respect to at least two wheel brakes, a hydraulic free travel release is carried out such that, with respect to one of the at least two wheel brakes, a hydraulic passage to an accumulator is released in order to store therein at least a volume fraction of the hydraulic fluid in the event of a displacement of a hydraulic fluid. The other of the at least two wheel brakes is hydraulically isolated. The disclosure also relates to a hydraulic braking system for a motor vehicle having a regenerative braking function and a method for controlling said braking system.Type: GrantFiled: April 14, 2022Date of Patent: July 1, 2025Assignee: ZF Active Safety GmbHInventors: Elmar Hoffmann, Jonas Lahnstein, Boris Koeth, Frank Schmidt, Harald Thelen -
Publication number: 20250207649Abstract: The present disclosure relates to an electromechanically actuatable brake piston assembly for a motor vehicle disc brake, comprising: a brake calliper housing having a bridge, bridge fingers and a brake piston bearing portion; a brake piston which can be axially moved in a first bore of the brake piston bearing portion, said first bore having a bore axis and a first bore wall; a rotation-translation transmission installed in an internal space of the brake piston; and an anti-rotation mechanism having a guide slot and a guide element, which is guided by the guide slot in such a way that the brake piston is limited to its axial degree of freedom of motion. The guide slot is comprised of the brake piston bearing portion and the guide element is fixedly connected to the brake piston.Type: ApplicationFiled: December 18, 2024Publication date: June 26, 2025Applicant: ZF Active Safety GmbHInventors: Lukas Madzgalla, Marco Becker, Florian Roessinger
-
Patent number: 12330617Abstract: In the case of a method for operating a brake system of an at least double-tracked motor vehicle (10) which comprises 2 breakable wheels (12L, 12R), which are arranged at opposite ends of an axle (14V), and a rollover protection system, which can cause braking of the wheels (12L, 12R) in order to prevent a rollover situation, automatic braking of that wheel of the axle (14V), which is loaded more greatly when cornering is brought about by way of the rollover protection system. Subsequently, a counter-steering movement is detected by way of a predefined steering angle change being exceeded in a predefined time period in the direction counter to the cornering direction, and, thereupon, a brake force is caused to be built up at the opposite wheel, which is loaded less greatly by way of the rollover protection system.Type: GrantFiled: November 4, 2022Date of Patent: June 17, 2025Assignee: ZF Active Safety GmbHInventors: Andreas Hoehn, Toni Streit
-
Publication number: 20250189002Abstract: A seal assembly for a brake piston assembly has an encircling fixing portion, and a seal portion which can be extended and/or compressed axially. The seal portion has a fastening element, spaced apart axially from the fixing portion by a first distance and is arranged closer to the axial end of a brake piston than the fixing portion, and a first connection portion, which is spaced apart axially from the fastening element by a second distance, which is smaller than the first distance, or is not spaced apart axially from the fastening element, and by which the seal portion is connected to the fixing portion. The seal assembly has sealing lip connected to the fixing portion by a second connection portion spaced apart axially from the fastening element by a third distance, which is greater than the second distance.Type: ApplicationFiled: December 10, 2024Publication date: June 12, 2025Applicants: ZF Automotive Technologies (Shanghai) Co., Ltd., ZF Active Safety GmbHInventors: Florian Roessinger, Yi Cao, Lian Wang, Lukas Madzgalla, Markus Mallmann
-
Patent number: 12296808Abstract: The disclosure relates to a method for controlling a vehicle braking system on the basis of vehicle-specific data, wherein the vehicle braking system comprises individually actuatable brakes. In the method, a braking operation is detected, a status condition is queried during a temporal observation window, and a yaw variable present and a physical characterizing variable present at the same time are detected. Subsequently, the detected yaw variable is stored and the yaw variable is assigned to a data set. This is repeated in order to create a database. Further, a corrective braking force is determined and the braking force of a brake is automatically adjusted depending on the corrective braking force to reduce the yaw variable. The disclosure also relates to an apparatus for compensating a yaw moment acting on a vehicle.Type: GrantFiled: December 6, 2022Date of Patent: May 13, 2025Assignee: ZF Active Safety GmbHInventor: Andreas Marx
-
Publication number: 20250137508Abstract: Proposed is a method for setting a clearance of a disc brake for a motor vehicle, wherein the disc brake includes a brake caliper, a brake piston, a brake disc, brake pads, at least one drive unit, which is assigned to a brake pad and by which a restoring force can be applied to the assigned brake pad, and at least one sensor, which is assigned to the at least one brake pad coupled to the drive unit, wherein the method comprises determining a physical value of the brake pad, comparing the physical value with an assigned predefined limit value or a predefined limit-value range, and, if necessary the brake pad is adjusted by an assigned drive unit. Also proposed is a brake pad and a service brake for a motor vehicle.Type: ApplicationFiled: October 25, 2024Publication date: May 1, 2025Applicant: ZF Active Safety GmbHInventors: MARCO BECKER, Joerg Knieper
-
Patent number: 12276329Abstract: The support structure comprises a main body, a base part, and a ring gear having internal teething. The main body has at least one axle element for rotatably mounting the at least one gear wheel, or at least one connection point for an axle element for rotatably mounting the one gear wheel. The ring gear is mounted with an axial end on the base part and is designed to be used as an outer gear wheel of a planetary gear drive. The internal teething of the ring gear has a plurality of tooth elements which extend in each case from a tooth foot to a tooth head in the radial direction relative to a centre axis of the ring gear. An intermediate space, exposing a region of the tooth head at least of individual tooth elements or a number thereof, is provided between the internal teething and the base part.Type: GrantFiled: December 18, 2018Date of Patent: April 15, 2025Assignee: ZF Active Safety GmbHInventors: Daniel Schwarz, Timo Frieb-Preis
-
Patent number: 12243417Abstract: A control system (10) is suitable for use in one's own motor vehicle (12) and is set up and intended to determine the current driving situation of one's own motor vehicle (12) and other motor vehicles (28, 40) in the surroundings of one's own motor vehicle (12) by means of a surroundings sensor system and to assign the other motor vehicles (28, 40) to specific movement paths or not.Type: GrantFiled: March 20, 2020Date of Patent: March 4, 2025Assignee: ZF Active Safety GmbHInventors: Richard Altendorfer, Benedikt Joebgen, Andreas Stahl
-
Patent number: 12233835Abstract: A method is provided for operating a brake system for a motor vehicle having at least one electric drive and having four wheels. The brake system has a brake device with a hydraulic pressure-generating unit and with a control unit, has a slip control system, and has four brake actuators which are connected in 1-channel configuration to the pressure-generating unit and which are assigned to a respective one of the wheels. In the event of a failure of the slip control system, in order to substitute the failed slip control system, applying a pressure to the four brake actuators by the pressure-generating unit, and driving the rear wheels by the electric drive.Type: GrantFiled: December 16, 2022Date of Patent: February 25, 2025Assignee: ZF Active Safety GmbHInventor: Christian Freund
-
Patent number: 12194971Abstract: In order to determine a rotation angle signal of a DC machine precisely, reliably and in a simplified manner, a method is proposed, wherein combining of a current signal of the DC machine and a voltage signal of the DC machine is used to determine a combined signal; wherein conditioning of the combined signal is used to determine a conditioned signal; and wherein a rotation angle signal is determined by analysing signal oscillations of the conditioned signal.Type: GrantFiled: June 27, 2022Date of Patent: January 14, 2025Assignee: ZF Active Safety GmbHInventor: Alexander Hossfeld
-
Patent number: 12196280Abstract: The disclosure relates to an actuation device for an electromechanically actuatable motor vehicle brake, for actuating at least one brake lining of the motor vehicle brake. The actuation device comprises at least one drive element, a first power transmission train, a second power transmission train and at least one actuation element. The actuation element is designed to actuate the at least one brake lining. The at least one drive element can optionally transmit drive power to the first power transmission train or to the first and the second power transmission train. The two power transmission trains are operatively connected to the at least one actuation element or can be brought into operative connection therewith.Type: GrantFiled: March 28, 2022Date of Patent: January 14, 2025Assignee: ZF Active Safety GmbHInventor: Lukas Madzgalla
-
Patent number: 12164036Abstract: A control system is suitable for use in a motor vehicle and is configured and intended for detecting a position and/or a speed of an object in the surroundings of the host motor vehicle according to determined objects and/or according to driving-related information concerning other motor vehicles, based on surroundings data from at least one surroundings sensor situated on the host motor vehicle and provided to the control system. Based on these surroundings data, an object in the surroundings of the host motor vehicle is detected, and a virtual position and/or a virtual speed are/is associated with this object. The virtual position and/or speed associated with the object are/is adapted based on the driving-related information concerning another motor vehicle and/or based on driving-related information concerning the host motor vehicle, in order to determine an instantaneous position and/or an instantaneous speed of the object.Type: GrantFiled: November 22, 2019Date of Patent: December 10, 2024Assignee: ZF Active Safety GmbHInventors: Johannes Stiller, Eugen Ziegler
-
Patent number: 12145605Abstract: In a method for operating a brake system of a vehicle during autonomous driving of the vehicle, a presence of status information relating to a driving command unit which controls the autonomous driving is checked by a brake control unit of the brake system. If the brake control unit detects that the status information is missing or detects status information which indicates an error of the driving command unit, a control signal which controls the autonomous driving in the longitudinal and/or transverse direction is generated by the brake control unit from current environmental data and/or driving parameters.Type: GrantFiled: October 4, 2022Date of Patent: November 19, 2024Assignee: ZF Active Safety GmbHInventors: Christian Freund, Frank Heller
-
Patent number: 12145551Abstract: An actuator assembly for a vehicle brake is described. It comprises a carrier assembly (22) on which an activating carriage (88) for a brake lining is guided linearly. Moreover, an electric motor fastened to the carrier assembly (22) is provided which is coupled drivingly to the activating carriage via a gear unit and a spindle drive such that the activating carriage can be displaced selectively between a retracted position and an extended position. In addition, the actuator assembly comprises a locking assembly (106) for selectively immobilizing in rotation an output shaft (38) of the electric motor. The locking assembly (106) here comprises a locking lever (114) which at a first end (116) is mounted rotatably on the carrier assembly (22) and at a second opposite end (118) is coupled to a locking actuator (112). A locking tooth (124) is moreover positioned between the first end (116) and the second end (118). A method for activating an actuator assembly for a vehicle brake is furthermore presented.Type: GrantFiled: November 17, 2021Date of Patent: November 19, 2024Assignees: ZF Active Safety GmbH, ZF Active Safety US Inc.Inventors: Galus Chelaidite, Volker Knop, Nicholas Alford, Christoph Beuerle, Werner Seibert, Markus Mallmann
-
Patent number: 12143050Abstract: A control circuit, is disclosed, which is developed and intended for use in a motor vehicle. The control circuit comprises a first circuit portion, which is developed and intended to detect an error state of a control module and/or supply source, such as a voltage supply, of a drive arrangement, for example a drive arrangement of a brake system of the motor vehicle, and/or an electric drive of the drive arrangement, and is developed and intended to cause a short-circuit of the electric drive of the drive arrangement if an error state has been detected. A control method is also disclosed, for operating a brake system of a motor vehicle, as well as a computer program and a control unit or system having multiple control units.Type: GrantFiled: July 22, 2022Date of Patent: November 12, 2024Assignee: ZF Active Safety GmbHInventor: Stefan Grieser-Schmitz
-
Patent number: 12122233Abstract: A device for detecting a driver demand, the device outputting a purely electronic actuating signal, includes an actuating surface, for a foot of a user, the actuating surface being displaceable in an actuation direction in order to generate the actuating signal. At least two compression bodies arranged one behind the other in the actuation direction are provided, each of which has one elastic element and one rigid element, which are arranged one behind the other in the actuation direction in such a way that one rigid element acts on one elastic element when the actuating surface is acted upon by an actuation force. In addition, a sensor system is provided, the signal of which permits an inference to be made regarding the displacement of the actuating surface and is usable for generating the actuating signal.Type: GrantFiled: March 22, 2023Date of Patent: October 22, 2024Assignee: ZF Active Safety GmbHInventor: Andreas Marx
-
Patent number: 12091105Abstract: A method for operating a steering system includes the steps of: (1) acquiring a variable at least during the partially automated driving; (2) determining whether or not the driver wishes to control the vehicle manually using a variable; (3) ending the partially automated driving and converting steering movements applied by the driver into steering movements of the motor vehicle via a front-axle actuator unit irrespective of the current rotational angle of the steering wheel, if the driver wishes to control the vehicle manually. The variable acquired during partially automated driving may be any of the following: a driver gripping force applied to the steering wheel, a driver torque applied to the steering wheel, deflection of the steering wheel, a gradient of the driver gripping force to the steering wheel, a gradient of the driver torque applied to the steering wheel, and deflection gradient of the steering wheel.Type: GrantFiled: October 5, 2018Date of Patent: September 17, 2024Assignee: ZF Active Safety GMBHInventor: Heinz-Dieter Heitzer
-
Patent number: 12030474Abstract: A brake pedal module for a brake-by-wire brake system of a vehicle is disclosed. The brake pedal module includes a pivotably mounted brake pedal and a damping unit. The damping unit is mechanically coupled to the brake pedal to generate a resistance when the brake pedal is actuated. The brake pedal module comprises a sensor unit for detecting a braking intention of a driver. The sensor unit comprises at least one sensor for detecting an actuating travel, which is arranged on a pivot bearing of the brake pedal, and at least one further sensor for detecting an actuating force, which is arranged on a rear side of the brake pedal when considered in a plan view of an actuating surface of the brake pedal.Type: GrantFiled: July 19, 2022Date of Patent: July 9, 2024Assignee: ZF Active Safety GmbHInventors: Christoph Beuerle, Marcus Janson
-
Patent number: 12024143Abstract: A brake pedal module for a brake-by-wire brake system of a vehicle is disclosed, having a carrier component for securing the brake pedal module on the vehicle, a brake pedal pivotably mounted on the carrier component, and a damping unit for producing a resistance during actuation of the brake pedal. The damping unit has an insert, which comprises at least one elastic element. A receptacle for the insert is formed on the carrier component, which receptacle forms a housing of the damping unit and into which the insert is inserted.Type: GrantFiled: July 19, 2022Date of Patent: July 2, 2024Assignee: ZF Active Safety GmbHInventors: Marcus Janson, Christoph Beuerle, Peter Polke