Abstract: A steering column assembly for a vehicle comprising a shroud comprising an axially movable upper part and an axially fixed lower part, the upper and lower parts moving telescopically to provide adjustment for reach of the steering column assembly; a steering shaft which is supported by the shroud, a pivot which connects a part of the lower part to a fixed part of the vehicle, a clamp mechanism which releasably fixes the upper and lower shroud parts in position relative to one another and which also fixes the shroud in position relative to a further fixed part of the vehicle, a mounting bracket, fixed relative to the vehicle, a sprung support assembly which includes at least one guide element that has an outer surface that engages a complimentary shaped guide track of the mounting bracket, characterised in that the sprung support assembly is fixed in position to the upper shroud part and bears upon the mounting bracket such that the sprung support assembly provides a reaction force that at least partially s

Abstract: A steering column assembly is disclosed that comprises: a housing having outer, intermediate and inner elongate, telescopically mounted housing portions movable relative to one another along an adjustment axis; a steering column rotatably mounted in the inner elongate housing portion and being configured at one end for attachment of a steering member (e.g.

Abstract: A steering column assembly comprises: a housing having outer, intermediate and inner elongate, telescopically mounted housing portions movable relative to one another along an adjustment axis; a steering column rotatably mounted in the inner elongate housing portion and being configured at one end for attachment of a steering member (e.g. a steering wheel); a leadscrew rotatably mounted on one of the inner and outer housing portions and having first and second threaded portions which overlap each other for at least part of the length of the leadscrew; a motor for rotating the leadscrew; a first displacement member screw-threadedly mounted to the first threaded portion of the leadscrew and connected to the outer or inner elongate housing portion on which the leadscrew is not rotatably mounted; and a second displacement member screw-threadedly mounted to the second threaded portion of the leadscrew and connected to the intermediate housing portion.

Abstract: A gearbox assembly for power take off from an electric motor of an electric power assisted steering apparatus comprises a gearbox housing which houses a worm shaft and a gear wheel. The worm shaft incorporates one or more external helical worm teeth. A main bearing assembly supports the worm shaft at an end closest to the motor. A tail bearing assembly supports the worm shaft at an end furthest from the motor. At least the tail bearing assembly is free to move relative to the housing through a limited range of motion that enables the worm shaft to move radially away from an axis of the wheel gear. A piston is slidingly received within a bore in an end of the wormshaft and has a has a head at an end facing the motor which connects with an output shaft of the motor. An interface between the recess of the piston and the protrusion of motor shaft defines a pivot axis of the worm shaft. A spring located within the bore in the end of the worm shaft and is compressed between the worm shaft.

Abstract: A collapsible steering column assembly is disclosed, which comprises a collapsible steering column shroud that supports a collapsible steering shaft. The steering shaft has a first end for connection to a steering wheel of a vehicle a mounting bracket that supports the steering column shroud relative to the vehicle. The mounting bracket comprises a fixed portion secured to a fixed part of a vehicle body and a releasable portion secured to the steering shaft. The releasable portion is also secured to the fixed portion of the mounting bracket by one or more frangible connectors. The connectors are adapted to break in the event of a crash to permit the releasable portion and the steering shaft to move relative to the fixed portion. The fixed portion includes a first anvil which has a rounded nose that faces towards the steering wheel, and a guide part which is offset from the first anvil in a direction away from the steering wheel.

Abstract: A gearbox assembly for power take off from an electric motor of an electric power assisted steering apparatus comprising a gearbox housing which houses a worm shaft and a gear wheel, is disclosed. The worm shaft incorporates one or more external helical worm teeth. A main bearing assembly supports the worm shaft at an end closest to the motor. A tail bearing assembly supports the worm shaft at an end furthest from the motor, in which at least the tail bearing assembly is free to move relative to the housing through a limited range of motion that enables the worm shaft to move radially away from the axis of the wheel gear. The gearbox assembly further comprises a flexible coupler which connects the worm shaft at the main bearing end to a power take off from the motor so as to transfer torque from the motor to the worm shaft.

Abstract: A gearbox assembly includes a housing, an output shaft, a wheel gear, an input shaft, a torsion bar, an electric motor, a worm gear and a key lock. The wheel gear may be fixed to the output shaft for engagement with a wheel gear. The torsion bar may connect the input shaft to the output shaft. The worm gear may be rotationally fixed to the rotor and engages the wheel gear to transfer torque from the motor to the output shaft. The key lock may include an adapter, an annular outer part, a web, and a locking collar. The key lock may be fixed to the housing and is movable between an extended position in which a part of the key lock engages the locking collar and a retracted position in which the part is held clear of the locking collar.

Abstract: A clamp mechanism for a steering column assembly includes a support bracket; a clamp pin; a fixing member; and a toothed rack. The toothed rack includes a plurality of recesses each spaced from an adjacent recess by a land and extends alongside the elongate slot. A locking pin is located in a bore in the fixing member that is biased in a direction towards the toothed rack by a spring and a clamp means which may cause the fixing member to move between a clamped condition and unclamped condition.

Abstract: An adjustable steering column assembly includes a clamp mechanism having a first rack of teeth and a second rack of teeth. A blocking device includes at least one gearwheel. At least one tooth of the blocking device is carried by the gearwheel and is engaged with the first rack of teeth when the clamp mechanism is in both the clamped position and the released position. The blocking device is disengaged from the second rack when in the released position thereby allowing the gearwheel of the blocking device to roll along the first rack of teeth during adjustment of the steering column assembly. At least one tooth of the blocking device engages the second rack of teeth when the clamp mechanism is in the clamped position. The at least one gearwheel of the blocking device in this condition is prevented from rolling along the first rack of teeth.

Abstract: A steering column assembly is provided that is secured to a vehicle body and includes a mounting bracket securable to the vehicle body and a support bracket secured to a steering column shroud. A breakaway capsule assembly with a frangible connector secures the support bracket to the mounting bracket, the frangible connector, in use, breaking to allow relative movement of the support bracket and the mounting bracket, in the event of a crash. The breakaway capsule assembly includes a fixing portion that overlaps and supports a corresponding portion of the support bracket, the fixing portion including an opening which is aligned with a corresponding opening in the support bracket, the frangible connector passing through and engaging the two aligned openings. A spring biases the fixing portion and the support bracket into engagement with each other to oppose any movement between the fixing portion and the support bracket in the axial direction of the frangible connector during use of the steering assembly.

Abstract: A steering column assembly includes a shroud; a steering shaft, which is supported by the shroud; a support bracket, a clamp, and a clamp mechanism. The support bracket is configured to be secured to a fixed part of the vehicle and includes two arms that depend from a base portion to embrace the shroud. The clamp pin extends through an opening in each of the arms of the support bracket and in a slot in the shroud. The clamp mechanism is movable between an unclamped position in which the shroud can move relative to the support bracket and a clamped position in which the shroud is fixed relative to the support bracket.

Abstract: A gearbox assembly includes a housing, an output shaft, a wheel gear, an input shaft, a torsion bar, an electric motor, a worm gear and a key lock. The wheel gear may be fixed to the output shaft for engagement with a wheel gear. The torsion bar may connect the input shaft to the output shaft. The worm gear may be rotationally fixed to the rotor and engages the wheel gear to transfer torque from the motor to the output shaft. The key lock may include an adapter, an annular outer part, a web, and a locking collar. The key lock may be fixed to the housing and is movable between an extended position in which a part of the key lock engages the locking collar and a retracted position in which the part is held clear of the locking collar.

Abstract: A gearbox assembly including a housing, an output shaft, a wheel gear that is fixed to the output shaft, and an input shaft. A torsion bar that connects the input shaft to the output shaft, an electric motor, a worm gear that is rotationally fixed to the rotor and engages the wheel gear to transfer torque from the motor to the output shaft, and a key lock assembly.

Abstract: A method for optimising an energy-absorbing strap includes the steps of: (1) producing a single metal sheet, including a first connecting portion, for connecting to one of a support bracket and a fixed part of a vehicle, and a second connecting portion, for connecting to the other of the support bracket and the fixed part of the vehicle; and (2) producing a weakening in the single metal sheet to separate the first connecting portion from a tearable portion; bending a portion of the single metal sheet to produce a bent portion that interconnects the second connecting portion and the tearable portion, the second portion being bent back around in relation to the tearable portion; wherein the steps are selected to produce a desired energy-absorbance profile.

Abstract: A collapsible steering column assembly comprises a telescopic steering shaft that is supported within a steering column shroud. The telescopic steering shaft comprises a first shaft having a hollow end with an inwardly facing wall and a second shaft that has an end that is located within the hollow end of the first shaft. A damper device is located at the end of the second shaft that is located within the hollow end of the first shaft and includes a contact member defining a contact part that contacts the inwardly facing wall. A portion of the inwardly facing wall tapers away from the open end of the hollow end so that in the event of a collapse of the steering column assembly the damper device is forced to move along the tapered portion whereby it is increasingly deformed radially thereby to provide a resistance to further collapse of the steering column assembly.

Abstract: A steering column assembly includes a mounting bracket which is securely fixed to a car cross beam or the like; a support bracket located below the mounting bracket, the two brackets being connected together during normal operation by at least one frangible connector a telescopic shroud having a first portion that surrounds a steering shaft, the first portion being fixed to the support bracket, and an energy absorbing device. The energy absorbing devices further includes: a wire which extends along an underside of the mounting bracket and is secured at opposing ends to respective anchor portions of the mounting bracket, and a fixing part of the support bracket having an opening through which the wire passes, whereby in a crash the frangible connector is broken to permit the support bracket to move relative to the mounting bracket whereupon the wire is pulled through the opening in the fixing part.