Patents Assigned to ZInc.
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Patent number: 12258282Abstract: A method for producing a nickel sulfate solution includes a leaching step of leaching a nickel cathode in sulfuric acid under a high temperature and a high pressure to produce a leachate, a neutralization step of neutralizing the leachate produced in the leaching step to produce a neutralized solution, and a filtration step of filtering the neutralized solution produced in the neutralization step to produce a filtrate.Type: GrantFiled: September 22, 2023Date of Patent: March 25, 2025Assignees: KOREA ZINC CO., LTD., KEMCOInventors: Heon Sik Choi, Jae Hoon Joo, Tae Kyung Lee
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Publication number: 20250087788Abstract: A zinc-air secondary battery system of the present invention includes a zinc-air battery array formed by connecting a plurality of zinc-air battery cells each having an air positive electrode part, a separator and a zinc gel negative electrode part containing an electrolyte inside a rectangular case; an external electrolyte tank for storing the electrolyte; and an electrolyte transport part configured to flow the electrolyte from the external electrolyte tank into the zinc gel negative electrode part in each of the zinc-air battery cells so that the electrolyte within the external electrolyte tank and the electrolyte within the zinc gel electrode part are circulated. The external electrolyte tank and the case are provided with gas vent holes.Type: ApplicationFiled: April 11, 2023Publication date: March 13, 2025Applicant: ZINC TECHNOLOGIES., INC.Inventor: Jae Kyung KONG
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Patent number: 12221716Abstract: A copper sulfate electrolyte production method includes a copper melting step of producing molten copper by melting a raw material containing copper (Cu) in a melting furnace, an atomizing step of producing copper powder by spraying the molten copper with an atomizer, a leaching step of forming a copper sulfate solution by dissolving the copper powder in a leaching step input solution in a leaching reactor, a purification filtration step of removing impurities contained in the copper sulfate solution, and a conditioning step of preparing an electrolytic feed solution by mixing an electrolytic cell circulation liquid with the copper sulfate solution from which the impurities are removed in an electrolytic cell.Type: GrantFiled: March 29, 2023Date of Patent: February 11, 2025Assignees: KOREA ZINC CO., LTD., KZAM CORPORATIONInventors: Je Joong Lee, Gyun Hu, Jong Hwan Yoon
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Patent number: 12203152Abstract: A method of preparing biodegradable Zn—Mg—Bi zinc alloy includes: melting magnesium under an inert atmosphere to obtain a magnesium melt; adding bismuth particles to the magnesium melt followed by reaction under stirring and heat preservation treatment to obtain a Mg—Bi alloy melt; allowing the Mg—Bi alloy melt to stand in a furnace; subjecting the Mg—Bi alloy melt to refining, slagging-off, casting and demoulding to obtain Mg-50 wt. % Bi alloy ingot; melting zinc to obtain a zinc melt; adding the Mg-50 wt. % Bi alloy ingot and pure magnesium or pure bismuth followed by heating to a preset temperature, stirring and heat preservation to obtain a Zn—Mg—Bi alloy melt; allowing the Zn—Mg—Bi alloy melt to stand in a furnace followed by refining, slagging-off, casting and demoulding to obtain the biodegradable Zn—Mg—Bi zinc alloy.Type: GrantFiled: December 22, 2023Date of Patent: January 21, 2025Assignees: Xi'an Jiaotong University, SHAANXI ZINC INDUSTRY CO., LTD.Inventors: Shengqiang Ma, Ping Lv, Xuebin He, Yimin Gao, Xudong Cui, Jiandong Xing, Xiaoli Meng, Jiankang Zhang
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Patent number: 12206095Abstract: Disclosed is an electrode for a rechargeable energy storage device, including several inner layers interposed between two outer layers, the inner layers including several electrode material layers ME composed of at least one electrode active material and several porous current collector layers CC composed of electrically-conductive material(s) whose electronic conductivity is greater than or equal to 102 S·cm-1, the layers of electrode material ME and current collector CC being alternated. The outer layers do not consist of the porous current collector layers CC. Additionally, the electrode has a total thickness ranging from strictly more than 4 mm, preferably ranging from strictly more than 4 mm to 10 mm, in particular ranging from strictly more than 4 mm to 8 mm.Type: GrantFiled: February 27, 2020Date of Patent: January 21, 2025Assignees: EASYL ZINC, CENTRE NATIONAL DE LA RECHERCHEInventors: Vincent Caldeira, Julien Thiel, Marian Chatenet, Laëtitia Dubau, François Lacoste
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Patent number: 12163204Abstract: A method for producing an aqueous solution containing nickel, cobalt and manganese, includes: a leaching process including a pressure-leaching process of leaching a raw material under pressure to form a leachate containing nickel, cobalt, manganese and impurities; an impurity removal process of removing the impurities from the leachate; a target substance precipitation process of precipitating a mixed hydroxide precipitate containing nickel, cobalt and manganese by introducing a neutralizing agent into a filtrate from which the impurities are removed; and a dissolution process. The pressure-leaching process includes a first-stage pressure-leaching process and a second-stage pressure-leaching process of pressure-leaching a residue of the first-stage pressure-leaching process with an acidity higher than an acidity in the first-stage pressure-leaching process.Type: GrantFiled: September 22, 2023Date of Patent: December 10, 2024Assignees: KOREA ZINC CO., LTD., KEMCOInventors: Heon Sik Choi, Yun Birm Choi, Chang Young Choi, James Soung Choi
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Patent number: 12132211Abstract: An apparatus which can include a cathode membrane for a power source is provided. The power source can include a current collector which can include a porous substrate. The power source can include a layer that coats the porous substrate to provide a catalyst for the cathode membrane. The layer can be formed from a mixture of hausmannite and cation intercalated manganese oxide.Type: GrantFiled: November 5, 2021Date of Patent: October 29, 2024Assignee: e-Zinc Inc.Inventors: Tyler Schon, Sannan Yousaf Toor, Andrew Rassenti
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Patent number: 12091326Abstract: A method for producing manganese(II) sulfate monohydrate includes a pulverization and washing step of pulverizing and washing a manganese-containing by-product, a leaching step of leaching the pulverized manganese-containing by-product after the pulverization and washing step to produce a leachate, a neutralization step of neutralizing the leachate produced in the leaching step, an impurity removal step of removing impurities from the leachate neutralized in the neutralization step, a solvent extraction step of recovering manganese in the form of an aqueous solution of manganese sulfate from a process liquid subjected to the impurity removal step by using a solvent extraction method, and a crystallization step of producing manganese(II) sulfate monohydrate by evaporating and concentrating the aqueous solution of manganese sulfate produced in the solvent extraction step.Type: GrantFiled: September 22, 2023Date of Patent: September 17, 2024Assignee: KOREA ZINC CO., LTD.Inventors: Min Ji Kim, Sang Chil Park
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Publication number: 20240274890Abstract: The invention disclosed here is Zinc Manganese-Dioxide Electrochemical Battery Cell. The Zinc Manganese-Dioxide Electrochemical Battery Cell is comprised of at least one zinc foil anode coated with a polymer coating, at least one cathode comprised of a composite matrix of manganese dioxide and single-walled carbon nanotubes (“SWCNT”), and at least one separator, all contained within a sealed container filled with an aqueous electrolyte. There is always an equal number of anodes and cathodes. There is a separator between each adjacent anode and cathode. One cathode is fabricated upon a conductive substrate to which an electrical connection can be attached. Zinc Manganese-Dioxide Electrochemical Battery Cell uses a water-based electrolyte containing Zn sulfate and Mn sulfate additives. The cathode material of ?-MnO2 nanofibers.Type: ApplicationFiled: February 14, 2024Publication date: August 15, 2024Applicant: Zinc Electric Power, LLCInventor: Jeffrey L. Arias
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Patent number: 12046727Abstract: A method for recovering valuable metals from a spent secondary battery includes a pre-processing process of pre-processing the spent secondary battery, a melting process of heating the pre-processed spent secondary battery to generate a molten solution, and a recovery process of recovering the valuable metals from the molten solution. In the melting process, a chlorinating agent is added, and, in the recovery process, lithium is recovered in a form of lithium dust.Type: GrantFiled: September 22, 2023Date of Patent: July 23, 2024Assignee: KOREA ZINC CO., LTD.Inventors: Heon Sik Choi, Tae Hoon Yoon
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Patent number: 12034133Abstract: An automated battery disassembly system according to one embodiment includes: a workstation including a first worktable, a second worktable, a third worktable, and a discharging worktable; a discharging device; a robot device; a transfer device; and a controller electrically connected to the robot device and the transfer device. The controller is configured to control the robot device to: when a battery pack is disposed on the first worktable, separate an upper cover from the battery pack; when the battery pack is disposed on the discharging worktable, discharge the battery pack by connecting the battery pack to the discharging device; when the discharged battery pack is disposed on the second worktable, separate a battery module from the discharged battery pack; and when the battery module is disposed on the third worktable, separate battery cells from the battery module.Type: GrantFiled: September 22, 2023Date of Patent: July 9, 2024Assignee: KOREA ZINC CO., LTD.Inventor: Seung Hyun Kim
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Patent number: 11926882Abstract: A method for producing an aqueous solution containing nickel or cobalt includes: (A) a leaching step, which includes a first atmospheric pressure heating leaching step and a second atmospheric pressure heating leaching step, in which a raw material is heated and leached under an atmospheric pressure to form a leachate solution containing nickel, cobalt, and impurities; (B) a first extraction step of separating the leachate solution into a first filtrate containing nickel and impurities and a first organic layer containing cobalt and impurities by adding a first solvent extractant to the leachate solution; (C-i) a precipitation removal step of precipitating and removing impurities including magnesium, calcium, or a mixture thereof by adding a precipitating agent to the first filtrate; and (D-i) a target material precipitation step of selectively precipitating a nickel cake containing nickel by adding a neutralizing agent to the first filtrate.Type: GrantFiled: March 28, 2023Date of Patent: March 12, 2024Assignees: KOREA ZINC CO., LTD., KEMCOInventors: Heon Sik Choi, Jae Hoon Joo, Chang Young Choi
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Patent number: 11795558Abstract: A method for generating a metallic particle slurry in a regenerator, the method comprising the steps of: (a) generating metallic particles on a surface of a cathode by applying a forward current for a forward current period; (b) displacing the metallic particles from the surface of the cathode by applying a displacement force for a displacement period; (c) dissolving residual metallic particles by applying a reverse current for a reverse current period; (d) providing a plurality of regenerator cells; and (e) establishing an airlock by isolating aqueous electrolyte between cavities of regenerator cells.Type: GrantFiled: March 15, 2022Date of Patent: October 24, 2023Assignee: ZINC8 ENERGY SOLUTIONS INC.Inventors: Simon Fan, Tristan Sloan, David Robert Bruce, John McLeod
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Publication number: 20230197998Abstract: Systems and methods for energy storage system are provided. The system includes a particle regeneration subsystem for applying electrical energy to regenerate metallic particulate fuel; a fuel storage subsystem for storing metallic particulate fuel, the fuel storage subsystem in fluid communication with the particle regeneration subsystem; and a power generation subsystem for producing electrical energy from the metallic particulate fuel, the power generation subsystem in fluid communication with the fuel storage subsystem; a bearer electrolyte for transporting the metallic particulate fuel through the particle regeneration subsystem, the fuel storage subsystem and the power generation subsystem; and a control unit configured to independently control flow of the bearer electrolyte between the particle regeneration subsystem and the fuel storage subsystem, and the fuel storage subsystem and the power generation subsystem.Type: ApplicationFiled: February 14, 2023Publication date: June 22, 2023Applicant: ZINC8 ENERGY SOLUTIONS INC.Inventors: David Robert Bruce, Simon Fan, John McLeod, Tristan Sloan
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Publication number: 20230146290Abstract: An apparatus which can include a cathode membrane for a power source is provided. The power source can include a current collector which can include a porous substrate. The power source can include a layer that coats the porous substrate to provide a catalyst for the cathode membrane. The layer can be formed from a mixture of hausmannite and cation intercalated manganese oxide.Type: ApplicationFiled: November 5, 2021Publication date: May 11, 2023Applicant: e-Zinc Inc.Inventors: Tyler Schon, Sannan Yousaf Toor, Andrew Rassenti
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Patent number: 11600840Abstract: Systems and methods for energy storage system are provided. The system includes a particle regeneration subsystem for applying electrical energy to regenerate metallic particulate fuel; a fuel storage subsystem for storing metallic particulate fuel, the fuel storage subsystem in fluid communication with the particle regeneration subsystem; and a power generation subsystem for producing electrical energy from the metallic particulate fuel, the power generation subsystem in fluid communication with the fuel storage subsystem; a bearer electrolyte for transporting the metallic particulate fuel through the particle regeneration subsystem, the fuel storage subsystem and the power generation subsystem; and a control unit configured to independently control flow of the bearer electrolyte between the particle regeneration subsystem and the fuel storage subsystem, and the fuel storage subsystem and the power generation subsystem.Type: GrantFiled: June 21, 2021Date of Patent: March 7, 2023Assignee: ZINC8 ENERGY SOLUTIONS INC.Inventors: David Robert Bruce, Simon Fan, John McLeod, Tristan Sloan
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Publication number: 20220380920Abstract: A method for generating a metallic particle slurry in a regenerator, the method comprising the steps of: (a) generating metallic particles on a surface of a cathode by applying a forward current for a forward current period; (b) displacing the metallic particles from the surface of the cathode by applying a displacement force for a displacement period; (c) dissolving residual metallic particles by applying a reverse current for a reverse current period; (d) providing a plurality of regenerator cells; and (e) establishing an airlock by isolating aqueous electrolyte between cavities of regenerator cells.Type: ApplicationFiled: March 15, 2022Publication date: December 1, 2022Applicant: ZINC8 ENERGY SOLUTIONS INC.Inventors: Simon Fan, Tristan Sloan, David Robert Bruce, John McLeod
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Patent number: 11306405Abstract: A regenerator cell for regenerating metallic particles is provided. The regenerator cell includes: a housing for containing a quantity of electrolyte; an anode; a cathode; a cavity at least partially defined by the housing, the cathode and the anode; an inlet port for supplying electrolyte to the cell, the inlet port in fluid communication with the cavity; and an outlet port for expelling electrolyte, particles and/or gas from the cell, the outlet port in fluid communication with the cavity.Type: GrantFiled: September 19, 2017Date of Patent: April 19, 2022Assignee: ZINC8 ENERGY SOLUTIONS, INC.Inventors: Simon Fan, Tristan Sloan, David Robert Bruce, John McLeod
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Patent number: 11245144Abstract: A method of charging a metal-air fuel cell. The method includes a step of orienting an anode chamber horizontally. The method further method includes a step of providing metal particles suspended in an electrolyte to flow through the anode chamber in a downstream direction oriented horizontally. The method further method includes a step of allowing a bed of the metal particles to form on the anode current collector. The plurality of particle collectors perturb the flow of electrolyte through the anode chamber and encourage settling of the particles one of on and between the particle collectors. The method further method includes a step of maintaining uniform formation of the bed.Type: GrantFiled: September 29, 2020Date of Patent: February 8, 2022Assignee: ZINC8 ENERGY SOLUTIONS INC.Inventors: Stuart Smedley, Wolf Tivy, Boguslaw Wozniczka, David Robert Bruce
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Patent number: RE50276Abstract: An electrochemical cell system, including: a housing; an electrolyte disposed in the housing; a plurality of discharging cathodes immersed in the electrolyte and a plurality of first spaces between the discharging cathodes, a metallic material, when placed in the first spaces, forms a plurality of discharging anodes; an electrochemical system, including: a housing, an electrolyte disposed in the housing, a discharging assembly immersed in the electrolyte including one or more discharging cathodes and a first space amid the discharging cathodes and the interior surface of the housing, a metallic material, wherein the first space contains the metallic material to form one or more discharging anodes, and a second space above the discharging assembly contains the metallic material in excess of the portion in the first space; and methods of simultaneous charging and discharging.Type: GrantFiled: December 20, 2022Date of Patent: January 21, 2025Assignee: e-Zinc Inc.Inventor: Xiaoge Gregory Zhang