Abstract: A coating liquid for preparing a needle-shaped cylinder liner, comprising the following components: 0.05-0.4 parts of an anionic surfactant; 0.05-0.5 parts of tannic acid; 0.15-0.7 parts of caustic soda; 22-38 parts of diatomite; 3-10 parts of montmorillonite; and 62-75 parts of water. A method for preparing a needle-shaped cylinder liner comprises spraying a coating liquid for preparing the needle-shaped cylinder liner onto the inner wall of a hollow cylindrical mould, and drying the coating liquid to obtain a mould with a coating attached to the surface of the inner wall; adding an inoculated iron liquid into the rotary mould, and cooling and demoulding to obtain a cylinder liner blank; and subjecting the blank to outer surface cleaning and forming machining to obtain the needle-shaped cylinder liner.
Abstract: A thermal spraying device includes an electric arc spraying device, a rotatable worktable, spraying tools, wire placing racks and a master controller. The electric arc spraying device is arranged at a periphery of a rotatable worktable, the spraying tools are arranged on the rotatable worktable in a circumference direction, and each of the spraying tools is driven to rotate by a motor. The wire placing racks are arranged at an outside of the rotatable worktable, and each of the wire placing racks corresponds to one electric arc spraying device. The master controller is connected to the rotatable worktable to control the rotatable worktable. Compared with a handheld electric arc spraying gun, the spraying efficiency and the stability of the spraying quality are improved. A thermal spraying device having the electric arc spraying device is further provided.
Abstract: A coating liquid for preparing a needle-shaped cylinder liner, comprising the following components: 0.05-0.4 parts of an anionic surfactant; 0.05-0.5 parts of tannic acid; 0.15-0.7 parts of caustic soda; 22-38 parts of diatomite; 3-10 parts of montmorillonite; and 62-75 parts of water. A method for preparing a needle-shaped cylinder liner comprises spraying a coating liquid for preparing the needle-shaped cylinder liner onto the inner wall of a hollow cylindrical mould, and drying the coating liquid to obtain a mould with a coating attached to the surface of the inner wall; adding an inoculated iron liquid into the rotary mould, and cooling and demoulding to obtain a cylinder liner blank; and subjecting the blank to outer surface cleaning and forming machining to obtain the needle-shaped cylinder liner.
Abstract: A cylinder liner with high strength and wear resistance and a manufacturing method thereof. The composition (% by mass) of the cylinder liner is as follows: C: 3.0-3.3%, Si: 2.0-2.3%, P: 0.3-0.6%, S: <0.1%, Mn: 0.3-0.6%, Mo: 0.1-0.3%, Nb: 0.08-0.15%, and the balance Fe. The structure of the cylinder liner is phosphorus-containing acicular ferrite and carbon-rich austenite, wherein the phosphide eutectic is no less than 3%. The cylinder liner has a hardness of HRC38-43, Rm>400 MPa, high strength and good wear resistance, solves the problem of pearlite cylinder liner with low wear resistance and cast bainite with bad corrosion resistance.
Type:
Grant
Filed:
August 16, 2013
Date of Patent:
January 19, 2016
Assignee:
Henan Province Zynp Corporation
Inventors:
Delong Xue, Xiaocai Qin, Zhijun Liu, Wuhui Zou
Abstract: A cylinder liner with high strength and wear resistance and a manufacturing method thereof. The composition (% by mass) of the cylinder liner is as follows: C: 3.0-3.3%, Si: 2.0-2.3%, P: 0.3-0.6%, S: <0.1%, Mn: 0.3-0.6%, Mo: 0.1-0.3%, Nb: 0.08-0.15%, and the balance Fe. The structure of the cylinder liner is phosphorus-containing acicular ferrite and carbon-rich austenite, wherein the phosphide eutectic is no less than 3%. The cylinder liner has a hardness of HRC38-43, Rm>400 MPa, high strength and good wear resistance, solves the problem of pearlite cylinder liner with low wear resistance and cast bainite with bad corrosion resistance.
Type:
Application
Filed:
August 16, 2013
Publication date:
December 19, 2013
Applicant:
Henan Province Zynp Corporation
Inventors:
Delong Xue, Xiaocai Qin, Zhijun Liu, Wuhui Zou