Abstract: Methods, apparatus, systems, and articles of manufacture are disclosed to use front load estimates for body control are disclosed herein. An example apparatus disclosed herein includes memory including stored instructions, and a processor to execute the instructions to filter sensor data to generate a first load value, the first load value associated with a first load on a front axle of a vehicle, generate, based on the first load value and a velocity of the vehicle, a first body control adjustment value, modify a body control output value with the first body control adjustment value, and apply the modified body control output value to a suspension system of the vehicle.

Abstract: Systems and methods may coordinate and provide bidirectional energy transfer events between electrified vehicles and households or other structures, such as for supporting transient loads associated with the households/structures, for example. Vehicle information, driving habit information, and household information may be leveraged for providing enhanced transient load capability controls that permit increased appliance usage without increasing energy costs. The proposed systems/methods may particularly allow for bidirectional energy transfer support of high load appliances for increasing a user's comfort, pleasure, and convenience.

Abstract: A control system for a vehicle may include a plurality of vehicle subsystems associated with respective different dynamic vehicle control functions and a plurality of subsystem controllers associated with respective ones of the vehicle subsystems. The subsystem controllers may be configured to control actuators associated with the respective different dynamic vehicle control functions to change an operational state of components of the vehicle subsystems based on respective configuration settings. The system further includes an attribute configuration module operably coupled to the subsystem controllers. The attribute configuration module may include processing circuitry configured to save current configuration settings as a saved configuration responsive to a first actuation of a configuration mode actuator and, after an on/off cycle of the vehicle, instruct the subsystem controllers to implement the saved configuration responsive to a second actuation of the configuration mode actuator.

Abstract: An acceleration of a head of an occupant of a vehicle relative to the vehicle is determined based on data describing motion of the vehicle and respective poses of the head from a plurality of consecutive frames of image data. A vehicle suspension is adjusted based on the determined acceleration.

Abstract: A vehicle for improved user authentication is provided. The vehicle includes a biometric sensor; and a controller programmed to initiate a biometric authentication of a user within a vicinity of a vehicle using data received from the biometric sensor, and responsive to occurrence of a secondary trigger condition initiated by the user to gain access to the vehicle, complete the authentication to grant or deny access to the user. A system for remote management of lockout states for a vehicle is provided. A server is programmed to receive a lockout notification from the vehicle, responsive to occurrence of a failed access attempt using an access modality, the lockout notification including contextual information with respect to the occurrence of the failed access attempt; and send, responsive to the lockout notification, an indication of an administrative action to be performed by the vehicle.

Abstract: A method of joining electrical connections together includes evaluating at least one weld joint between at least two substrates, determining mismatch between the at least two substrates, and welding the at least two substrates together with a multi-step welding process. The multi-step welding process includes compensating for mismatch between the at least two substrates by welding on both sides but not overlapping a joint line between the at least two substrates with a first welding step and increasing melt volume and penetration depth of a weld between the at least two substrates with a second welding step.

Abstract: An assembly includes a rocker elongated along a vehicle longitudinal axis. A first slider is supported by the rocker. A second slider is supported by the rocker and is spaced from the first slider along the longitudinal axis. A first actuator is configured to slide the first slider relative to the rocker along a lateral axis. A second actuator is configured to slide the second slider relative to the rocker along the lateral axis. A cable extends from the first slider to the second slider.

Abstract: Upon detecting a mobile object approaching a target region, a target speed profile for a vehicle, a position and a speed for the vehicle, and a position and a speed for the mobile object are input to a first neural network that outputs an entry probability distribution of predicted entry times at which the mobile object will enter the target region. The target speed profile, the position and the speed for the vehicle, the position and the speed for the mobile object, and a predicted entry time at which the mobile object entered the target region are input to a second neural network that outputs an exit probability distribution of predicted exit times at which the mobile object will exit the target region. An optimized speed profile is determined based on the entry and exit probability distributions by executing a model predictive control algorithm in a rolling horizon. A vehicle is operated based on the optimized speed profile.

Abstract: A sensor apparatus includes a cylindrical sensor window defining an axis and a ring fixed relative to the sensor window and centered around the axis. The ring includes a liquid chamber, at least one nozzle, and an air chamber. The liquid chamber is elongated circumferentially around the axis. The at least one nozzle is fluidly connected to the liquid chamber and has a direction of discharge aimed at the sensor window. The air chamber is elongated circumferentially around the axis alongside the liquid chamber. The air chamber lacks inlets and outlets.

Abstract: A vehicle suspension system may include a vehicle chassis, a centerless wheel which may include a wheel rim and a tire, and a natural active suspension assembly which may operably couple the centerless wheel to the vehicle chassis via the wheel rim. The natural active suspension assembly may support the vehicle chassis at a substantially constant distance away from a ground plane by generating reactive torque to counteract displacement of the centerless wheel normal to the ground plane by moving a support location between the natural active suspension assembly and the wheel rim.

Abstract: A battery system includes a first battery module, a second battery module, and a thermoresistant spacer disposed between the first battery module and the second battery module. The thermoresistant spacer may be a thermoresistant urethane foam or a silicon pad and may include thermoresistant additives, which may include at least one of melamine resin powder, aerogel particles, and milled oxidized polyacrylonitrile fibers. A flame retardant material may be disposed over at least a surface of the thermoresistant spacer.

Abstract: An electric machine having a plurality of AC power phases comprises a rotor, a stator defining a plurality of slots, and a plurality of pins inserted into the slots. The pins are each joined together with circumferentially adjacent pins arranged in an even number of paired parallel winding paths. Each of the paired winding paths include five pitch pins and seven pitch pins that are radially adjacent and insulated from each other. The five pitch pins are electrically connected and circumferentially followed by seven pitch pins in the winding paths in a repeating pattern throughout the paired winding paths from separate phase terminals to a neutral bridge terminal. Neutral terminals and lead terminals are connected to the conductive paths by various combinations of I-pins and half-crown pins.

Abstract: A vehicle includes a vehicle body including a roof and a pillar. The vehicle includes a track supported by the roof and elongated along a cross-vehicle axis. The vehicle includes a headliner slideable along the track from a stowed position to a deployed position. The headliner in the stowed position extends along the roof and in the deployed position extends along the pillar.

Abstract: A gear forming tool includes an outer sleeve having an outer sleeve aperture and an inner sleeve having an inner sleeve aperture in fluid communication with the outer sleeve aperture, a tool holder disposed within the outer sleeve, and a 3D printed gear cutting tool with a plurality of tool cutting edges and a plurality of capillaries attached to the tool holder. The tool holder has a plurality of fluid channels configured to be in fluid communication with the inner sleeve aperture and the plurality of capillaries of the 3D printed gear cutting tool such that cutting fluid flows through the outer sleeve, the inner sleeve, the plurality of fluid channels of the tool holder, and the plurality of capillaries to the plurality of tool cutting edges.

Abstract: Position enhancement for vehicle positioning is provided. Vehicle-to-everything (V2X) messages are received from a roadside unit (RSU) to an onboard unit (OBU) of a vehicle via a transceiver of the vehicle, the V2X messages indicating a location of the RSU. Image sensors of the vehicle are utilized to capture sensor data of the RSU. A current position of the vehicle is updated to a corrected current position of the vehicle based the RSU as shown in the sensor data and the location of the RSU indicated in the V2X messages.

Abstract: A method of forming a part includes locating an insert at an angle within a mold cavity, sending a quantity of molten resin through the mold cavity to form a first melt front, and sending another quantity of molten resin through the mold cavity to form a second melt front such that the first melt front meets the second melt front at a weld line and each front flows along opposite sides of the insert. The mold cavity can define opposed internal surfaces and the insert can be disposed at an angle between the internal surfaces at the weld line. Also, one end of the insert can be fixedly located to one of the opposed internal surfaces and another end of the insert can float within the mold cavity.

Abstract: A computer includes a processor and a memory, and the memory stores instructions executable by the processor to receive sensor data indicating an obstacle, formulate a first control barrier function for a vehicle based on the sensor data, formulate a second control barrier function for a trailer hitched to the vehicle based on the sensor data, determine a control input based on the first and second control barrier functions, and actuate a component of the vehicle according to the control input.

Abstract: Methods, apparatus, systems and articles of manufacture are disclosed for electric motorized wheel assemblies. An example wheel assembly for use with an electric vehicle disclosed herein includes an electric motor, a suspension assembly, and a frame mounting interface to attach the wheel assembly to a frame of the electric vehicle.

Abstract: Methods and systems for reducing emissions of an internal combustion engine are described. In one example, an electric heater and a passive NOx absorber or other emissions control device are positioned in a passage downstream of a combustor so as to process emissions from the combustor before an engine is started.

Abstract: A vehicle includes a powertrain having an electric machine configured to power driven wheels, an accelerator pedal, and friction brakes. A vehicle controller is programmed to, with the vehicle being in a one-pedal driving mode: in response to a braking torque capacity of the powertrain exceeding a target braking torque that is based on a position of the accelerator pedal, command a torque, that is equal to the target braking torque, from the powertrain such that the vehicle is slowed using the powertrain without application of the friction brakes, and, in response to the braking torque capacity of the powertrain being less than the target braking torque, command torques from the powertrain and the friction brakes such that the target braking torque is satisfied and the vehicle is slowed using the powertrain and the friction brakes.

Abstract: System and methods for operating a vehicle that includes a boosted engine are described. In one example, a spark plug may be adjusted between two operating states to reduce a possibility of pre-ignition and spark plug fouling. A first operating state may be conducive to operating the engine at light loads. The first operating state may be conducive to operating the engine at higher loads.

Abstract: A vehicle door system includes, among other things, a vehicle body and a slidable door that is slidable back and forth relative to the vehicle body between an open position and a closed position. The system further includes an alignment bracket assembly having a door-mounted portion and a body-mounted portion. The door-mounted portion and the body-mounted portion are wedged against one another when the slidable door is in the closed position to restrict movement of the slidable door relative to the vehicle body when the slidable door is in the closed position.

Abstract: Systems and methods for operating a driveline disconnect clutch of a hybrid vehicle are presented. In one example, a driveline disconnect clutch is de-stroked in a particular way so that the driveline disconnect clutch may be de-stroked more consistently. The de-stroking process may be followed by boosting and stroking the driveline disconnect clutch so as to preposition the driveline disconnect clutch or holding the clutch at an offset below stroke pressure to minimize drag.

Abstract: A vehicle computer can be programmed to detect, in a vehicle, one of a plurality of variations, based on data received from one or more vehicle sensors or a vehicle interface, to transmit, to a remote computer, variation data including the detected variation and a version of software in the vehicle computer, wherein the variation data identifies the detected variation and the version of the software, to receive, from the remote computer, a response including that a software update is identified based on the detected variation, and upon identifying the software update, to download and install the software update in the vehicle computer.

Abstract: A method for detecting the tendency of a passenger of a vehicle to get motion sickness by using a rod and frame test is disclosed. An image designed to carry out a rod and frame test is displayed in the vehicle. The rod and the frame each enclose an angle greater than 0 degrees and less than 90 degrees with a horizontal spatial axis and/or a vertical spatial axis. A request is issued to correct the rod into a vertical or horizontal position by means of an input device. An input carried out by the passenger to correct the rod is recorded. The rod and frame test is evaluated by an evaluation device based on the recorded input of the passenger, and at least one measure is issued to prevent and/or combat the occurrence of motion sickness, depending on the result of the evaluation.

Abstract: A vehicle includes an engine, a transmission, and a controller. The engine is configured to generate power. The transmission is configured to transfer power from the engine to at least one drive wheel to propel the vehicle. The controller is programmed to, in response to a command to shift the transmission and a corresponding command to decrease a torque of the engine to less than a threshold corresponding to a spark retard limit during the shift, (i) increase the pressure of an oncoming clutch to engage the oncoming clutch, (ii) retard an engine spark at the spark retard limit to reduce the torque of the engine to the threshold during the engagement of the oncoming clutch, and (iii) shutdown at least one cylinder of the engine to further reduce the torque of the engine to less than the threshold during the engagement of the oncoming clutch.

Abstract: Methods and systems are provided for learning characteristics of a road segment and using the learning during a subsequent travel on the road segment to preview the road segment and schedule diagnostic routines to increase in-use monitor performance (IUMP) rates for vehicle system diagnostics. In one example, a method may include scheduling a diagnostic routine for an engine sub-system based on the learned characteristics of the road segment, and a variable adjustable based on IUMP rate.

Abstract: An apparatus and method for producing a film-covered component, having at least one assembly nest with at least one component section, on which a component to be covered can be arranged includes operating a film severing device. The film severing device is arranged on the assembly nest and has a severing element. The film severing device surrounds the component section at least partially laterally at a distance.

Abstract: A vehicle includes an engine, an electric machine, a clutch, and a controller. The clutch is disposed between the engine and the electric machine. The controller is programmed to, in response to an engine start, close the clutch to transfer power from the electric machine to the engine to start the engine. The controller is further programmed to, in response to the engine start, control a torque capacity of the clutch during the engine start according to a model of a pressure applied to the clutch. The controller is further programmed to, in response to the engine start, control the torque of the electric machine based on an adjusted torque capacity of the clutch.

Abstract: This disclosure relates to a climate controlled front trunk. In some aspects, the techniques described herein relate to a motor vehicle, including: a climate control system; and a front trunk establishing a cargo space, wherein the front trunk is configured to receive thermally conditioned air from the climate control system.

Abstract: A method of forming a plurality of fasteners includes extruding a continuous strip of material, the continuous strip defining a base portion, a tip portion, and a stem portion extending between the base portion and the tip portion. A portion of material is removed from the continuous strip of material along the tip portion such that a plurality of tip portions are separated from each other and spaced apart, each tip portion having at least one flexible tab. The continuous strip of material is then extruded through a foaming die, wherein the flexible tabs are elastically displaced away from the base portion during a foaming process such that a foam material fills a cavity of the foaming die to form a sealing element around the stem portion. Portions of the continuous strip between each of the tip portions are separated to produce a plurality of individual sealed fasteners.

Abstract: An item repositioning method includes, in response to a request for an item, moving a vehicle along a first route to a location of the item, loading the item in the vehicle using a lift assist device mounted to the vehicle, moving the vehicle along a second route to transport the item to a desired location, and at the desired location, unloading the item from the vehicle using the lift assist device.

Abstract: The disclosure generally pertains to systems and methods for identifying a location of an occupant in a vehicle. In an example method, a processor deconvolves a vocal utterance by an occupant of a vehicle and also determines an angle of arrival of the vocal utterance. The location of the occupant in the vehicle is then identified by the processor based on evaluating the deconvolved vocal utterance and the angle of arrival of the vocal utterance. Deconvolving the vocal utterance can involve applying a cabin impulse response to the vocal utterance for eliminating undesirable effects that may be imposed upon the vocal utterance by acoustic characteristics of the cabin of the vehicle (echo, sound reflections, sound damping, reverberation etc.). In some applications, the processor may refer to a lookup table to estimate a location of the occupant in the vehicle.

Abstract: A vehicle includes a body defining a cabin having an interior and a passenger door, an interior panel located in the interior, a track located in the passenger door within the interior, and a desk operably housed in a slot in the interior panel and slidably coupled to the slot in the interior panel and the track to move between a stowed position within the interior panel and a use position extending outward from the interior panel.

Abstract: Systems and methods for predicting an optimal use level of a driver assist system are provided. The system may collect historical driver behavior and road condition data, and train an optimization prediction model using the historical data, e.g., via machine learning or artificial intelligence. Moreover, the system may collect real-time driver behavior and road condition data, and predict an optimal use level of the driver assist system based on the real-time data using the trained optimization prediction model. The system may then send feedback to the driver assist system when the optimal use level falls outside a predetermined threshold, such that the driver assist system may be unavailable or have reduced functionality until the optimal use level improves.