Abstract: A method for selecting one of first and second cylinder groups of an internal combustion engine is provided. The first and second cylinder groups are coupled with first and second catalytic converters, respectively. The method includes identifying one of the first and second catalytic converters by comparing first and second catalyst parameters, associated with the first and second catalytic converters, respectively, to one another. The first and second catalyst parameters indicate which one of the catalytic converters is more capable of maintaining reduced emissions while adjusting an engine operational parameter. The method further includes selecting one of the first and second cylinder groups coupled to the identified catalytic converter for changing an engine operational parameter in the selected cylinder group.

Abstract: A fuel filling system is disclosed for dispensing two fluids to a vehicle, which ensures that a reductant tank is filled during dispensing of fuel.

Abstract: A side impact collision sensing system 10 for use on a vehicle 12. System 10 includes several door mounted impact sensors 18-24 and a sensor 26 which is disposed in relative close proximity to the center of the vehicle's passenger compartment 52. System 10 determines whether a side impact collision has occurred or is occurring and selectively activates one or more restraint assemblies 28-34 if such a determination is made. System 10 reduces the likelihood of a false and/or unnecessary activation of restraint assemblies 28-34 by using sensors 18-24 and sensor 26 in a distributed algorithm to detect side impact collisions.

Abstract: A method 10 for analyzing the attribute of a product by probabilistically modeling certain variables associated with the product.

Abstract: A valve timing system for an internal combustion engine having a roller finger follower assembly including a lash adjustment mechanism. The roller finger follower assembly includes a base arm and a roller carriage that may be assembled to each other in a range of positions. The roller carriage supports a camshaft contact roller that may be moved by an adjustment mechanism to cause the camshaft contact roller to be contacted by the lobe of a camshaft in a range of angular relationships. The roller finger follower assembly includes a lash pin having a central section that is contoured to provide a secondary lash adjustment.

Abstract: An automotive door assembly (10) includes an inner door (30) having an inner panel (40). The inner panel (40) has a first seat (44) and a second seat (46) integrally formed therein. The first seat (44) has a first side member (50) fixedly attached thereto for separating an exterior of the door assembly (10) from a door cavity thereof. The first side member (50) also reinforces the automotive door assembly (10). Likewise, the second seat (46) a second side member (90) has fixedly attached thereto for separating the exterior of the door assembly (10) from the door cavity thereof. The second side member (90) also reinforces the automotive door assembly (10). The inner panel (40), the first side member (50), and the second side member (90) have an outer door (18) attached thereto for enclosing the door cavity.

Abstract: A method for selecting which intake valves are operated in an internal combustion with intake valves operated by more than one type of actuation device is disclosed. A criterion for selecting which valves to operate is energy consumed in operating the valvetrain.

Abstract: A method for controlling an engine having multiple banks with separate catalysts is described. In particular, coordinate lean and rich operation between the banks is utilized. However, termination of rich operation may be different between the banks to prevent breakthrough of rich exhaust gasses due to lack of stored oxidants. In this situation, the bank that terminated rich operation is operated near stoichiometric. This minimizes breakthrough of emissions, while at the same time minimizing a torque imbalance between the cylinder banks. In particular, the torque imbalance can be further minimized by retarding ignition timing on the rich bank while the other operates near stoichiometry.

Abstract: A control system or apparatus (10) is provided which is deployed within a four-wheel drive vehicle (12) and which is adapted to automatically control the activation and deactivation (i.e., locking and unlocking) of hub locks (44) according to a certain control strategy. Hub locks (44) are effective to operatively connect and disconnect the front wheels (14) of vehicle (12) to the front axle assembly (16), thereby allowing torque from the front driveshaft (22) of the vehicle to be transferred to the front wheels (14) when the vehicle (12) operates in a four-wheel drive mode. Control system (10) is effective to detect system faults and malfunctions and to selectively alter the hub locks control strategy in response to such a detection, thereby substantially preventing the undesired locking/unlocking of the hub locks (44) resulting in possible ratcheting, binding or damage to the hub locks (44).

Abstract: An acoustic suppression arrangement 7 for a component undergoing induced vibration is provided. The arrangement 7 includes a component body 8 having an interior surface 9 and an exterior surface 11 having a panel portion 20. A containment plate 24 is provided having a spaced relationship from the panel portion. A first projector 25 is connected to the component body panel portion 20 and extends toward the containment plate 24. A second projector 30 is connected to the containment plate. A connector system 39, 45 is provided to connect the containment plate 24 to the component body 8 while placing the first and second projectors 25, 30 in an interference fit. Vibratory energy of the component body 8 is dissipated by frictional contact between the projectors 25, 30.

Abstract: The invention is a controller for a hybrid electric vehicle (HEV) to meet driver expectation when forward wide open throttle (WOT) acceleration is requested while optimizing the total powertrain system efficiency and performance, especially when the engine is not even running. The controller can consider accelerator position, PRNDL position, and vehicle speed and start the engine if an estimated sum torque of a traction motor and generator motor is less than the calculated sum torque output of the traction motor and the engine at any given speed. Other control variables can include battery condition such as operating capacity, temperature, and state of charge. A constant can be added to allow a prestart of the engine to assure it is available when needed to maintain vehicle WOT acceleration requests.

Abstract: A battery assembly 10 including a generally hollow housing 14 and several batteries 12 which are disposed within the interior cavity 16 of the housing 14. Particularly, the batteries 12 reside upon the axis 50 and partition the cavity 16 into a first tapered region 54 and a second expanding portion 56, effective to cause the speed of the air flowing through the cavity 16 to be substantially constant as the air passes the surface of the batteries 12.

Abstract: An occupant restraint belt for use with a seat of a motor vehicle has an inflatable section having a deflated condition wherein the belt assumes a stowed position and an inflated condition wherein the belt assumes a deployed position in which the belt is in a position making it easy for a seat occupant to see and grasp the belt in order to fasten it. The inflatable section is formed by sewing a layer of flexible material to the webbing that constitutes the main restraint member of the belt to form at least one gas-tight inflation chamber. The belt is inflated after an occupant is seated in the seat and ready to don the restraint belt. Inflation of the inflatable section preferably occurs upon activation by an electronic control system that receives inputs from one or more vehicle systems, such as a seat weight sensor, a door open/closed sensor, and/or an ignition switch.

Abstract: An internal combustion engine having electronic throttle control includes an air assisted injector system for directing a controlled amount of air directly to the combustion chamber without passing through the throttle body. A method of diagnosing faults in the air assisted injector system is disclosed. The method comprises the steps of measuring the airflow entering an intake of the electronic throttle of the engine at idle speed with the air assisted injector system operating at a first rate of airflow, turning the air assisted injector system off, measuring the airflow entering the intake of the electronic throttle of the engine at idle speed with the air assisted injector system off, and generating an error signal as a function of the two measured values.

Abstract: A vehicle arrangement (7) is provided having a front mounted engine (20) enclosed by an engine compartment (18). A passenger compartment (26) is provided which is separated from a cargo bed (44) by a door (54). The door (54) has a lower horizontally hinged panel (108). The panel (108) allows for access of a forward cargo space (114) that is positioned underneath a rear row (42) of passenger seating. The forward cargo space (114) in conjunction with the cargo bed (44) allows transport and storage of large construction materials without an overall lengthening of the vehicle body (16).

Abstract: A method for controlling first and second air/fuel ratio oscillations in first and second cylinder groups, respectively, of an internal combustion engine is provided. The method includes determining a first frequency of the first air/fuel ratio oscillations in the first cylinder group. The method further includes determining a second frequency of the second air/fuel ratio oscillations in the second cylinder group. Finally, the method includes adjusting the first frequency towards the second frequency responsive to a frequency difference between the first and second frequencies.

Abstract: An assembly 10 for controlling the temperature of vehicle seats 16, 18. Particularly, the assembly 10 includes a controller 24 which selectively provides electrical power to heating assemblies 40, 42; and 44, 46 and cooling assemblies 48, 50; and 52, 54 in order to heat or cool the seats 16, 18 in a desired manner while concomitantly obviating the need for high current switches within and/or upon the seats 16, 18. The assembly 10 includes a control panel 28 which allows the temperature of the seats 16, 18 to be automatically or manually controlled in a desired manner.

Abstract: A method and system are provided for monitoring exhaust gas conversion efficiency of a catalytic converter during operation of an internal combustion engine coupled to the catalytic converter. The system includes an upstream exhaust gas sensor interposed the engine and the catalytic converter for generating a first signal based on the exhaust gas upstream of the converter. A downstream exhaust gas sensor is interposed the catalytic converter and atmosphere for generating a second signal based on the exhaust gas downstream of the converter. A phase shift detector is provided for estimating a phase shift between the first and second signals. A processor is provided for aligning the first and second signals such that the resulting phase shift between the first and second signals is substantially an integer multiple of &pgr; radians and for determining conversion efficiency of the catalytic converter based such phase aligned first and second signals.

Abstract: The invention relates to a bearing shell for a crankshaft thrust bearing. The bearing shell has a circumferential oil passage (4) formed on the inside of shell (6) of bearing shell (1). Oil passage (4) is connected via a hole (2) to the outside of and to a groove (7) running to one of flanges (5) and (8) at the end of shell (1). In this way, flange (8) is supplied oil to achieve improved lubrication in the axial loading direction.

Abstract: A cupholder assembly forms the forward support edge of an automotive vehicle seat. The cupholder assembly includes a lid member that is pivotally movable into a opened, operative position in which the lid member is positioned to rest on the floor carpet immediately beneath the cupholder to minimize vibrations and to provide support therefor. The cupholder assembly is formed with a breakaway hinge incorporating a stop mechanism to cease the rotation of the cupholder when the lid member is moved into the operative position. A three-tiered container holder structure accommodates a wide variety of sizes of cups, mugs and other drink containers. Once the lid member is pivoted into the open, operative position, an open support area of sufficient size to accommodate fast food containers is exposed immediately behind the container holders.

Abstract: A tapered spline 16 which allows members 12, 14 to be selectively coupled and which further allows energy to be selectively communicated by and between these members 12, 14.

Abstract: A method wherein a reactant is added to a substance to react with such substance. The product of such reaction along with un-reacted portions of the substance and un-reacted portions of the reactant are directed to a sensor. The sensor produces an output signal in response to detection of both the un-reacted portions of the substance and the un-reacted portions of the reactant. The method includes changing the amount of reactant added to the substance. A measurement is made to determine whether the change in the amount of reactant and the change the output signal are in the same direction or in opposite directions. A processor is provided for controlling the addition of a reactant to a substance to react with such substance. The product of such reaction along with un-reacted portions of the substance and un-reacted portions of the reactant are directed to a sensor.

Abstract: A system and method is provided for controlling a lean-burn engine whose exhaust gas is directed through an exhaust treatment system which includes an emission control device that alternately stores and releases a selected constituent of the exhaust gas, such as NOx, based on engine operating conditions, and a downstream NOx sensor. The system estimates the concentration of NOx flowing into the device based on engine operating conditions while determining a value for the concentration of NOx flowing out of the device based upon the output signal generated by NOx sensor. A device purge event is scheduled when the device efficiency, calculated based on the NOx concentrations flowing into and out of the device, falls below a predetermined minimum efficiency value. The length of a purge event is determined as a function of an accumulated measure based on the difference between the NOx concentrations into and out of the device.

Abstract: A control strategy and method for controlling friction element engagement and disengagement time for an automatic transmission when the transmission is operating at cold ambient temperatures. During drive-to-reverse or reverse-to-drive friction element engagements with power on, the strategy compensates for a tendency of an oncoming friction element to gain capacity before an off-going clutch loses capacity, thereby avoiding a potential friction element tie-up condition when the transmission is operated with intermediate or high levels of engine torque as the friction elements are sequentially engaged and disengaged during cold rock cycling.

Abstract: A method of verifying spindle bearing functionality prior to service, comprising: assembling a machine-tool spindle having an outer housing rotatably supporting an inner spindle shaft about a spindle axis by use of roller bearing sets, at least one set being compressed along the spindle axis to promote a resilient bearing preload force between the housing and shaft; suspending the housing of said assembly on a non-resonating flexible support, the spindle shaft being essentially isolated from the housing except for the preloaded rolling bearing set; sharply striking the inner spindle shaft along said spindle axis to induce an axially oscillating frequency; measuring the oscillating frequency in the shaft as it is affected by the degree of bearing preload of such at least one bearing set; and comparing the measured induced frequency to a known frequency analysis for the type of spindle assembly which is correlated to varying bearing preloads, the comparison indicating the spindle bearing functionality prior to

Abstract: A bumper assembly (10) comprising a support (16) which is covered by a resilient shell part (41), the lower portion of the shell part (41) being backed by foam material (14) mounted on the support (16), with the upper portion of the shell being unsupported having a clearance zone (43) therebehind. A registration plate plinth 44 has an upright limb (47) to which a number plate (45) is secured and is mounted on the shell so that the lower portion of said limb (47) is supportable on said foam (14) and its upper portion is supportable only by the shell (41).

Abstract: A vehicle bumper assembly (10) comprising a hoop-like support (11) having a central aperture (19) surrounded by an upper beam (15) and lower beam (16) connected by outer portions (17 & 18), a resilient shell (12), and an undertray (13). The shell (12) is shaped to the support (11) and its lower portion (41) is backed by foam material (14) mounted on the lower beam (15) and its upper portion (42) is collapsible onto the upper beam (16). The undertray (13) and foam backed lower portion (41) provide spaced supports for the lower leg of a pedestrian.

Abstract: An open hem flange for a vehicle door includes an inner reinforcing panel and an outer panel having a first outer portion and a second inner portion folded about the inner panel at a base. The inner reinforcing panel includes dimpled sections against the second outer portion which provides a gap between the inner panel and the second inner portion of the outer. A gap also exists between the inner reinforcing panel and the outer portion of the outer panel to allow the hem flange to be properly cleaned and electrocoated.

Abstract: A method is described for preventing early degradation of an exhaust treatment device installed in a diesel powered vehicle, the treatment device having an active element located within a casing by means of a mat surrounding the active element. The method comprises temporarily operating the engine at an early stage following the installation of the exhaust treatment device in an alternative mode wherein the temperature of the exhaust treatment device is raised sufficiently to cause the mat surrounding the active element of the exhaust treatment device to pop.

Abstract: A method is described for controlling decontamination of an emission control device. Temperature of the emission control device is maintained at a desired temperature by operating some cylinders of the engine lean and others rich. These lean and rich mixtures react exothermically in the exhaust gas and in the emission control device to generate heat. Efficient contaminant removal is obtained by oscillating the mixture air-fuel ratio about stoichiometry. This oscillation is provided by adjusting the fuel provided to the rich cylinders, or by adjusting the air provided to the lean cylinders, thereby minimizing any torque disturbance corresponding to the oscillations in exhaust air-fuel ratio.

Abstract: A control system 14 for a bi-fuel engine 12 is provided. The control system 14 includes a powertrain controller 52 and a bi-fuel controller 54. The controller 52 has a set of fuel injector drivers 92. The controller 50 has a set of gasoline fuel injector drivers 104 and a set of alternate fuel (AF) fuel injector drivers 106. Each of drivers 92 in controller 52 is electrically connected to a driver 104 and a driver 106 in controller 50. Thus, a control signal generated by a single driver 92 can be utilized by either of drivers 104, 106 to generate a corresponding control signal for controlling a gasoline fuel injector 38 or a AF fuel injector 40, respectively.

Abstract: A method is described for limiting a change in torque transmitted through a vehicle powertrain when in a predetermined range. Such a method minimizes transmission gear separation, or “clunk”. In one approach, the rate cf change of powertrain output is limited when powertrain output is near zero transmitted torque. The limitation is not used under other circumstances so as not to hinder driver performance.

Abstract: A method for sequencing and scheduling vehicles for manufacture. The method considers the characteristics, options, and/or accessories of the vehicles to be manufactured and determines the most efficient schedule or sequence in which the vehicles may be assembled or built.

Abstract: A system and a method of controlling an engine during and after a temporary fueling shut-off during idling, deceleration or a switch to auxiliary power generating device is presented. According to this method, maintaining power to the heater of an exhaust gas sensor during the temporary shut-off, and thus keeping the sensor operational shortly following resumption of fueling can eliminate a delay in closed loop air-fuel ratio control. This method provides improvements to fuel economy and emission control.

Abstract: A regenerative brake control method and system for a hybrid electric vehicle (HEV) with a disconnect clutch separating the engine from the motor. When the engine is disconnected from the HEV powertrain, more regenerative braking energy is possible because the negative powertrain torque of the engine's friction and pumping is eliminated. The control can determine when to disconnect and reconnect the engine to the powertrain using, for example, driver demand, vehicle speed, accelerator position, brake pedal position, engine state, motor state, and motor fault status. The control also minimizes powertrain disturbance to improve vehicle drivability by continuously adjusting the amount of regenerative braking to correspond to the changing torque of the engine on the powertrain during disconnect or reconnect.

Abstract: A method for reducing retooling costs, particularly relative to painting processes for vehicles. The method includes dividing the order into groups based on color, painting them in color order, and then sequencing them into the original build order. Between each different color, a paint purging process occurs. If a vehicle body is damaged or needs to be inspected before it is painted, then it is removed from the optimized product order sequence and repaired or inspected. Upon completion of the repair or inspection, the vehicle body is reinserted back into the optimized product sequence.

Abstract: An integrated light and accessory assembly for a vehicle is disclosed. The assembly includes at least one lamp for illumination of a vehicle, and also includes reflective, conductive and insulative portions inside a housing, and a module for controlling or accessorizing the assembly. Also disclosed is a method of manufacturing the assembly. The method includes providing materials for molding or shaping the components of the assembly, selectively etching conductive materials, molding the materials into a desired configuration, connecting a lamp and an accessory module to the conductive portions, and enclosing the components in a housing. A portion of the module may be removed for emergency lighting.

Abstract: The invention relates to a calibration method for a system with at least two accelerometers (5), comprising the steps of arranging said accelerometers fixed on a vehicle (1), connecting said accelerometers (5) to a control unit and providing said vehicle (1) on a reference plane (11). The reference plane (11) has a known propagation angle to be used as a reference relative to which an offset value of each accelerometer (5) is established. Said offset value of each accelerometer is stored in said control unit. The invention also relates to a calibrated accelerometer system and a vehicle (1) provided with said system.

Abstract: A membrane 30 and a method 12 for making the membrane 30comprising the steps of selectively placing a first material 14 upon a substrate 16, depositing a certain material 26 upon a first material 14, and heating the materials 14, 16, 26, thereby forming a membrane 30.

Abstract: The invention relates to the performance evaluation of an oxygen gas sensor in a motor vehicle, where the oxygen gas sensor is used to measure the oxygen content of the combusted air fuel mixture of a motor vehicle exhaust. The method involves measuring the fall time for the detected oxygen level to fall to a pre-determined lower threshold after the fuel supply to the engine has been cut off, and if the measured fall time exceeds a pre-set time, producing an oxygen sensor degradation signal.

Abstract: Optimum MBT and BDL ignition timing value are obtained from calibration values stored in stability limited (SL) and optimum power (OP) calibration tables using a power index (PI) value that is indicative of the relative desire of the driver for fuel economy or power to interpolate over the range of values in the SL and OP tables to calculate values of MBT and BDL that are optimal for all altitudes and levels of driver demand. The ignition timing value used at any point in time is preferably the lesser of the MBT value and the BDL value. The calibration values for MBT and BDL ignition timing are associated with cam timing values in cam timing tables so that ignition timing changes in lock step with the cam timing.

Abstract: An engine control system for managing lean NOx trap decontamination uses associated fuel economy impacts to determine when decontamination is enabled. In particular, a maximum achievable benefit provided by lean operation with a decontaminated NOx trap, a present fuel economy benefit being provided by lean operation, and a fuel economy penalty for performing decontamination are used. When a resulting benefit is greater than a penalty, decontamination is enabled.

Abstract: The invention is a three-way catalyst, its method of manufacture, and use for treating exhaust gas generated by a gasoline internal combustion engine. The method comprises coating a substrate with mixed metal oxide particles in an amount of 10-30 wt. % based on the weight of the substrate. The mixed metal oxide comprises at least aluminum and rare earth metals of cerium and lanthanum. Precious metals are then deposited on the oxide coating and comprise at least one of platinum and palladium overcoated with rhodium. The total loading of precious metals is about 5-35 g/ft3 of the substrate.

Abstract: System for the manufacture of reinforcing preforms for structural composite products. The air flows for the manufacturing stations are optimized by providing a separate air system for each cell and providing seals between the net-edge blocks and the mold portions.

Abstract: An automotive instrument panel (IP) has a thermostatically controlled electric heating element for maintaining the plastic material of the IP at a temperature warm enough to inhibit brittle fracture during deployment of an airbag mounted within the IP. The heating element is formed by depositing a layer of electrically conductive material on an inner surface of the outermost layer of the IP along the perimeter of an airbag deployment path, bonding the outermost layer to a substrate, and using a laser to simultaneously score the IP around the deployment path and cut the conductive layer so that it forms a circuit through which electric current may be passed for resistance heating.

Abstract: The present invention provides a method and system for determining “engine on” status in a Hybrid Electric Vehicle. A controller determines that the engine is necessary and then checks the current “engine on” status. If the engine is not currently running, the controller proceeds to start the engine by commanding the generator to spin or “motor” the engine. The controller then starts fuel and spark within the engine to create combustion. Measuring devices are then used to determine the ion current/breakdown voltage across a spark gap in the engine. The controller receives this measurement and determines whether the measured ion current/breakdown voltage exceeds a calibratable threshold. If the calibratable threshold is exceeded, combustion is occurring and the engine is on. The controller then turns on the “engine on” status flag.

Abstract: An exhaust gas treatment system for an internal combustion engine includes a three-way catalyst and a NOx device located downstream of the three-way catalyst. The device is preconditioned for emissions reduction at engine operating conditions about stoichiometry by substantially filling the device with oxygen and NOx; and purging stored oxygen and stored NOx from only an upstream portion of the device, whereupon the upstream portion of the device operates to store oxygen and NOx during subsequent lean transients while the downstream portion of the device operates to reduce excess HC and CO during subsequent rich transients.

Abstract: A method for restoring exhaust purifying capability of a sulfur contaminated catalytic converter of an internal combustion engine. Catalytic converter efficiency is measured with a first exhaust gas oxygen sensor positioned upstream of the catalytic converter and a second exhaust gas oxygen sensor positioned downstream of the catalytic converter. When catalytic converter efficiency falls below a desired level, catalytic converter temperature is elevated and the engine is operated to produce a rich exhaust gas mixture to reduce the sulfur contamination. Then, to further reduce the sulfur contamination, the engine is operated to produce a lean exhaust mixture.