Patents Examined by Adam J Francis
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Patent number: 11688909Abstract: A battery enclosure and method for manufacturing the same from organosheet materials. The battery enclosure includes a top cover with crossbeams integrated therein by overmolding that secures to a bottom panel to enclose a space for containing components of a battery. The bottom panel includes overmolded structural ribs to provide strength and rigidity to the bottom panel. An outer cover removably secure the top cover to the bottom panel and includes a honeycomb structure to crush upon impact and protect the battery components. The method comprises forming each of the components of the battery enclosure from a mixture of organosheets, reinforcing members, and overmolded elements to reduce the weight and complexity of manufacturing for the battery enclosure.Type: GrantFiled: March 24, 2020Date of Patent: June 27, 2023Assignee: Johns ManvilleInventors: Dana Gabriela Miloaga, Georg Käsmeier, Stefan Schierz, Markus Freiberger, Leonie van der Meulen
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Patent number: 11682809Abstract: A pouch-type secondary battery includes: an electrode assembly in which a positive electrode, a separator, and a negative electrode are laminated; and a pouch configured to accommodate the electrode assembly, wherein the pouch includes: a surface protection layer made of a first polymer and formed at an outermost layer; a sealant layer made of a second polymer and formed at an innermost layer; a gas barrier layer made of a first metal and laminated between the surface protection layer and the sealant layer; and a metal foil layer made of a second metal, laminated between the surface protection layer and the sealant layer, and connected to the negative electrode of the electrode assembly.Type: GrantFiled: July 2, 2019Date of Patent: June 20, 2023Inventors: Kyung Min Kim, Bum Young Jung
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Patent number: 11658343Abstract: A battery manufacturing method includes forming a unit cell having a positive electrode that is obtained by a positive electrode active material layer containing an electrolytic solution being disposed on a positive electrode current collector, a negative electrode that is obtained by a negative electrode active material layer containing an electrolytic solution being disposed on a negative electrode current collector, and a separator interposed between the positive and negative electrodes. Heat sealing a seal part that is disposed at an outer peripheral portion of the unit cell. Cooling the outer peripheral portion of the unit cell by using a cooling medium after carrying out the heat sealing of the seal part. The method is performed such that the positive electrode and the negative electrode are formed without an application film being subjected to a drying process performed through heating.Type: GrantFiled: March 20, 2019Date of Patent: May 23, 2023Assignee: Nissan Motor Co., Ltd.Inventors: Kazuyuki Yoda, Tomohiro Kaburagi, Eiji Minegishi, Koh Hatanaka, Takuya Sakurai, Masanori Shimada, Yusuke Emori, Yuichiro Yokoyama
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Patent number: 11631922Abstract: Implementations of the present disclosure generally relate to separators, high performance electrochemical devices, such as, batteries and capacitors, including the aforementioned separators, and methods for fabricating the same. In one implementation, a method of forming a separator for a battery is provided. The method comprises exposing a metallic material to be deposited on a surface of an electrode structure positioned in a processing region to an evaporation process. The method further comprises flowing a reactive gas into the processing region. The method further comprises reacting the reactive gas and the evaporated metallic material to deposit a ceramic separator layer on the surface of the electrode structure.Type: GrantFiled: August 11, 2020Date of Patent: April 18, 2023Assignee: Applied Materials, Inc.Inventor: Subramanya P. Herle
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Patent number: 11626648Abstract: Disclosed is a battery module capable of reducing manufacturing costs and improving manufacturing efficiency. The battery module includes a cell assembly having a plurality of secondary batteries; a battery management unit having a printed circuit board with a printed circuit, the printed circuit board having a connecting portion on inner and outer peripheries of which a connecting conductor is coated to be electrically connected to the printed circuit; and a bus bar plate having a plate shape, the bus bar plate having a connection portion configured to electrically connect the plurality of secondary batteries and a sensing portion with a strip form elongated from one side end of the connection portion, the sensing portion having a bent structure where a longitudinal end thereof is bent at least two times, at least a part of the bent structure being in elastic contact with an inside of the connecting portion.Type: GrantFiled: August 8, 2019Date of Patent: April 11, 2023Assignee: LG ENERGY SOLUTION, LTD.Inventors: Seung-Min Yang, Hak-In Kim
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Patent number: 11605856Abstract: A flexible multi-layer packaging material is provided. The packaging material includes a first film layer, a second film in layer, and at least one electrochemical cell located within the first and second film layers. The electrochemical cell comprises an anode, a cathode, an anode current collector, a cathode current collector, and an electrolyte by which the anode and the cathode are ionically connected.Type: GrantFiled: May 8, 2018Date of Patent: March 14, 2023Assignee: ZINERGY UK LTD.Inventor: Pritesh Hiralal
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Patent number: 11605859Abstract: In order to provide a battery module and the like capable of maintaining a fastened state of a plurality of battery cells with high reliability, battery module includes a plurality of battery cells each having electrode terminals, a pair of end plates that cover both side end surfaces of battery stack including the plurality of stacked battery cells, and a plurality of fastening members that fastens end plates to each other. End plate forms overlapping portion that covers at least a portion of each fastening member covering each side surface of battery cells located on the both side end surfaces of battery stack, and overlapping portion and the fastening members are welded and fixed. According to the above configuration, by welding in a state in which a side surface of fastening member is further covered with overlapping portion, there is an advantage that firm fixation can be achieved while preventing disengagement of fastening member.Type: GrantFiled: May 17, 2019Date of Patent: March 14, 2023Assignee: SANYO Electric Co., Ltd.Inventors: Kengo Ishibashi, Takayuki Nobuhira, Koji Fujinaga
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Patent number: 11600844Abstract: The present invention provides a solid-state battery cell and a solid-state battery module including the same. The solid-state battery cell includes: a laminate including a positive electrode layer, a negative electrode layer, and a solid electrolyte layer present between the positive electrode layer and the negative electrode layer; a positive electrode tab connected to the positive electrode layer; a negative electrode tab connected to the negative electrode layer; and a pair of conductive clamping plates clamping the laminate from both sides in a laminating direction of the laminate. One of the pair of clamping plates is electrically connected to the positive electrode tab, and the other clamping plate is electrically connected to the negative electrode tab.Type: GrantFiled: December 24, 2020Date of Patent: March 7, 2023Assignee: HONDA MOTOR CO., LTD.Inventors: Takuya Taniuchi, Masahiro Ohta
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Patent number: 11588214Abstract: A battery and straps for a battery are disclosed. The battery according to various embodiments comprises a number of straps which connect a number of battery cells in series. The battery straps may pass through cutouts provided in a cell divider wall. The cutouts and straps may define a common headspace. The battery may have five connecting straps and two end straps.Type: GrantFiled: January 26, 2018Date of Patent: February 21, 2023Assignee: CPS Technology Holdings LLCInventors: Fabio F. Peluso, Jeffrey L. Troxel, Dale B. Trester
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Patent number: 11545699Abstract: What is provided is a solid state battery and a solid state battery manufacturing method capable of more reliably preventing short-circuiting. A solid state battery includes: a first electrode piece in which a first electrode active material layer is formed on a first current collector layer; a second electrode piece in which a second electrode active material layer is formed on a second current collector layer; and a bag-shaped solid electrolyte layer which accommodates the first electrode piece, wherein the first electrode piece accommodated in the bag-shaped solid electrolyte layer and the second electrode piece are laminated so as to overlap each other in a plan view so that the first electrode active material layer and the second electrode active material layer are disposed so as to face each other with the solid electrolyte layer interposed therebetween.Type: GrantFiled: April 2, 2020Date of Patent: January 3, 2023Assignee: HONDA MOTOR CO., LTD.Inventors: Masahiro Ohta, Wataru Shimizu, Toru Sukigara
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Patent number: 11545720Abstract: A lithium-sulfur battery comprising a separator in which an adsorption layer including a radical compound having a nitroxyl radical site is formed, and in particular, to a lithium-sulfur battery suppressing elution of lithium polysulfide by using an adsorption layer including a radical compound having a nitroxyl radical site and optionally a conductive material on at least one surface of a separator. In the lithium-sulfur battery, elution and diffusion may be prevented by a radical compound having a nitroxyl radical site, a stable radical compound, adsorbing lithium polysulfide eluted from positive electrode, and in addition thereto, electrical conductivity is further provided to provide a reaction site of a positive electrode active material, and as a result, battery capacity and lifetime properties are enhanced.Type: GrantFiled: May 4, 2018Date of Patent: January 3, 2023Assignee: LG ENERGY SOLUTION, LTD.Inventors: Kihyun Kim, Soohyun Kim, Doo Kyung Yang, Sun Mi Jin, Changhoon Lee
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Patent number: 11522226Abstract: A solid-state battery, in which a battery case and electrode terminals are integrally formed by resin molding, includes a solid-state battery laminate including a cathode having a cathode layer on a first current collector, an anode having an anode layer on a second current collector, a plurality of solid electrolytes located between the cathode and the anode, and a plurality of bipolar electrodes, each bipolar electrode being located between adjacent solid electrolytes and including another cathode layer and another anode layer on both surfaces of a third current collector, a cathode terminal plate, an anode terminal plate, and a resin case encapsulating the solid-state battery laminate and the cathode and anode terminal plates.Type: GrantFiled: October 23, 2019Date of Patent: December 6, 2022Assignees: Hyundai Motor Company, Kia Motors CorporationInventor: Hashimoto Takenori
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Patent number: 11482762Abstract: A battery (30) is disclosed which comprises: a housing (32) containing an electrolyte solution; a plurality of jelly roll electrode assemblies (10) arranged substantially in parallel with each other in contact with the electrolyte solution within the housing (32) thereby forming a single electrochemical system of the battery (30), each jelly roll electrode assembly (10) having a first end (10A) and an opposing second end (10B); and a current collector plate (20); wherein the current collector plate (20) is arranged to be shared among and in direct physical and electrical contact with the first ends (10A) of the plurality of jelly roll electrode assemblies (10).Type: GrantFiled: July 30, 2019Date of Patent: October 25, 2022Assignee: GP Batteries International LimitedInventors: Hing Po Tsang, Ping Hung Tang, Yuen Han Luk
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Patent number: 11482747Abstract: An embodiment of the present invention relates to a pouch-type secondary battery. According to embodiment of the present invention, the pouch-type secondary battery includes: an case configured to house an electrode assembly from which electrode tab are drawn out; sealing parts formed by adhering the case along outer peripheries of the electrode assembly; and folding parts formed by folding the sealing parts of surfaces on which the electrode tab drawn to an outside of the case is not formed, wherein a length of the folding part has a relationship with a thickness of the electrode assembly as the following equation: H?T/2 (wherein, H is the height of the folded folding part, T is the thickness of the electrode assembly, based on a cross-section perpendicular to a direction in which the electrode tabs of the electrode assembly are drawn out).Type: GrantFiled: December 20, 2017Date of Patent: October 25, 2022Assignee: SK INNOVATION CO., LTD.Inventors: Tae Il Kim, Jin Go Kim, Seung Noh Lee
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Patent number: 11476526Abstract: The present disclosure provides a secondary battery, a battery module and a vehicle. The secondary battery includes an electrode assembly, a case and a cap assembly. The case has an accommodating cavity, and the electrode assembly is accommodated in the accommodating cavity. The electrode assembly includes electrode units, and the electrode units are stacked in an axial direction of the accommodating cavity. The cap assembly includes a cap plate and an insulating member provided at an inner side of the cap plate, the cap plate is connected with the case, and the insulating member is positioned at a side of the electrode assembly in the axial direction. The insulating member is provided with a first surface at a side close to the electrode assembly, and the first surface is a flat surface.Type: GrantFiled: June 2, 2020Date of Patent: October 18, 2022Assignee: CONTEMPORARY AMPEREX TECHNOLOGY CO., LIMITEDInventors: Fei Hu, Dongyang Shi, Haizu Jin, Zhenhua Li, Ning Chen, Yuanbao Chen, Rui Yang
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Patent number: 11476593Abstract: An electrical connection comprises a first conductor and a second conductor electrically connected to the first conductor. The first conductor has a first contact section with a first contact face laterally delimited by a first side face. The second conductor has a second contact section with a second contact face surrounded by a rim having a second side face. The second side face limits a contact space above the second contact face and the first contact face is arranged on the second contact face. A reservoir space is arranged between the first side face of the first contact face and the second side face of the rim, the reservoir space surrounds the first contact face and a sealing material is arranged in the reservoir space. The sealing material forms a sealing ring that seals an interface between the first contact face and the second contact face.Type: GrantFiled: May 9, 2019Date of Patent: October 18, 2022Assignee: Tyco Electronics Belgium EC BVBAInventors: Peter Devos, Henk Maes
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Patent number: 11462799Abstract: A battery module includes a plurality of cylindrical battery cells, each having at least two electrode terminals of different polarities at one end portion; an upper case and an lower case including an accommodating portion where a space in which the cylindrical battery cells are inserted and accommodated is formed, a gas discharge path extending in front, back, left, and right directions to externally discharge a gas discharged from the cylindrical battery cells and where an open portion externally exposed is formed, and a gas discharge hole opened such that the gas discharge path is connected to the outside; a cover sheet between the upper case and the lower case to cover the open portion of the gas discharge path; and a plurality of wire type bus bars to electrically contact and connect the electrode terminals of the cylindrical battery cells to each other.Type: GrantFiled: January 10, 2019Date of Patent: October 4, 2022Assignee: LG ENERGY SOLUTION, LTD.Inventors: Soo-Jun Ahn, Bum Choi, Jun-Ho Lee, Tae-Gyu Lee
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Patent number: 11450905Abstract: Provided is a battery pack including a rectangular parallelepiped first battery module having a first air intake surface, and a rectangular parallelepiped second battery module having a second air intake surface. A cooling air flow passage chamber is formed between the first air intake surface and the second air intake surface. The battery pack includes a one-side wall and an other-side wall that are interposed between the first air intake surface and the second air intake surface and seal the cooling air flow passage chamber from a third direction. The one-side wall and the other-side wall are formed so as to be able to expand and contract in a first direction while maintaining the cooling air flow passage chamber in a sealed state.Type: GrantFiled: December 30, 2019Date of Patent: September 20, 2022Assignee: TOYOTA JIDOSHA KABUSHIKI KAISHAInventors: Kengo Yasueda, Motoki Miyazaki
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Patent number: 11444357Abstract: A process for joining a battery element (49) by at least one polymer thread (28, 30), comprises the method steps: a) applying a web-shaped or sheet-shaped electrode material (16) to a first separator web (12), b) heating the at least one polymer thread (28, 30) above the softening temperature of the polymer material, c) introducing at least one polymer thread (28, 30) between the first separator web (12) and a further second separator web (40) to be applied to the first separator web (12), and d) cooling the at least one polymer thread (28, 30) between the separator webs (12, 40) and forming at least one material-bond compound (46, 48) therebetween.Type: GrantFiled: April 18, 2019Date of Patent: September 13, 2022Assignees: Robert Bosch GmbH, GS Yuasa International Ltd.Inventors: Johannes Proell, Andreas Ringk
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Patent number: 11424475Abstract: There is provided an apparatus for folding a pouch for a secondary battery, the apparatus including: a forming means configured to gradually bend and fold an edge of a pouch-type secondary battery so that the edge has a target cross-sectional shape; a support means configured to support the forming means; and first to fourth gap spacers having various thicknesses, formed in a flat plate shape, and configured to be interposed between the forming means and the support means to align the forming means.Type: GrantFiled: July 14, 2020Date of Patent: August 23, 2022Assignee: CLEVER CO., LTD.Inventors: Jong Hong Jeong, Sang Jin Kim