Abstract: The present invention relates to precursor adhesive coating compositions which optionally contain water, which are particularly suitable for being admixed with at least one supercritical fluid used as a viscosity reduction diluent and then spraying this resultant liquid mixture of supercritical fluid and precursor adhesive coating composition onto a substrate to be coated. Processes for spraying these precursor adhesive coating compositions are also disclosed.

Abstract: A method for forming a pigment containing film on a work-piece includes the steps of circulating coating liquid containing pigment through a circulation path, and pulverizing the pigment to disperse the pigment in the coating liquid during the circulating step. The method further includes the steps of dipping a work-piece in the coating liquid during the circulating step, and raising the work-piece from the coating liquid. An apparatus for forming a pigment containing film on a work-piece includes a coating tank, having an inflow portion and an overflow portion, for holding coating liquid containing pigment, and a circulation path having one end connected to the inflow portion of the coating tank and the other end connected to the overflow portion of the coating tank, for circulating the coating liquid. In the circulation path, a pulverizing device is arranged for pulverizing the pigment to disperse the pigment in the coating liquid and to cause the coating liquid to flow in the circulation path.

Abstract: A manufacturing facility (200) has substantially reduced space requirements for applying a coating to vehicle structural components such as frames (202). A coating tank (204) has a housing (234) with a specially configured slot (238) allowing passage therethrough of a cable (218) of a winch pulley (216) which translates along a support beam (214) of a jib crane (208) having a central hub (210) rotational about a vertical axis (212). An arm (220) pivots about a horizontal pivot axis (232) at the hub (210) below the support beam (214) to lower and raise the frame (202) into and out of the horizontal coating tank (204).

Abstract: Spray coating is performed utilizing a mixture of refractory material and a combustionable metal powder. The size of the particle of the metal in the mixture is selected so that the particle size is large enough to be treated safely and is small enough to be transported by means of a gas flow. As a carrier gas for carrying the mixture, a non-combustionable gas or fuel gas is used. A fuel gas and a combustion-assisting gas are discharged toward the section to be treated on the surface for directing a combustioning frame. The refractor material with the carrier gas is discharged into the frame established by the fuel gas and the combustion-assisting gas. The average size of the metal particle to be used in the spray coating is limited to be greater than 50 .mu.m. By enlarging the particle size of the metal, combustion of the metal particle becomes difficult. Combustion of such large particle size metal can be assisted by discharging the combustion-assisting gas together with the fuel gas.

Abstract: A manufacturing method and facility (200) transports vehicle structural components, such as frames (202), in a horizontal position through a coating station (214). The orientation of the frames is changed to a vertical position, and the frames are transported in the vertical position through a drip station (220).

Abstract: A manufacturing facility (20) has substantially reduced space requirements for applying a coating to vehicle structural components such as frames (22, 24). A rotary carousel (28) in a building (26) has a central hub (30) rotatable about a vertical axis and has one or more arms (32) thereon swingable about pivot points (60) on the hub to lower and raise the frames. A loading station (36), preheat wash station (46), rinse station (48), coating station (38), post heat drip station (50) and unloading station (44) are peripherally spaced around the hub such that rotation of the hub moves the arms between the stations for respective functions.

Abstract: The present invention is directed to methods and apparatus for spraying liquid compositions by airless spray techniques which avoid fishtail spray patterns and desirably obtain feathered spray patterns.

Abstract: A method of applying a clear glass primer material and then a black glass primer material onto the marginal edge of a windshield and/or rear window of a vehicle, and for applying a black metal primer onto the mating body flanges of the vehicle, in which an airless, cross cut-type flat pattern nozzle is employed to discharge such primer materials at pressures substantially below the normal pressures at which airless spray nozzles are operated to produce an atomized stream. A triangular-shaped liquid film emission of the primer materials is produced by such an airless spray nozzle, operated at low pressures, which forms a well defined pattern on both the windshield and the associated body flanges without splashing or overspray onto the surrounding surfaces.

Abstract: A gloss control system is provided for controlling the surface gloss of a sheet material. The system provides separate and independent control of heat and moisture applied to the sheet material, rather than the fixed ratio of heat and moisture applied by previous steam shower systems. Heat may be applied by a plurality of infrared lamps whose radiation is directed to the sheet material surface. A plurality of upwardly facing atomizing spray nozzles act to provide streams of atomized water directed at the surface of the sheet material. A scanning gloss sensor detects the degree of surface gloss of the sheet material at various cross-directional locations and control the application of heat and moisture in accordance with the detected surface gloss to thereby achieve a desired gloss profile.

Abstract: A carbon chalcogenide macromolecular composition prepared from carbon dichalcogenide and to a process for the preparation thereof. A carbon dichalcogenide, for example, carbon disulfide, in entrained in an inert gas, and the mixture formed therefrom is passed over a hot tungsten filament wherein carbon disulfide is degraded into fragments. The fragments are then deposited onto a surface of a nonreactive substrate. The deposited fragments recombine to form the macromolecular composition. A significant characteristic of the composition is its threshold voltage above which its electrical resistance drops precipitously. This characteristic also exhibits a unique temperature dependence. Dopants may be added to the composition to reduce the electrical resistance.

Abstract: It is a method of treatment of support rods for the support of steel reinforcements in making aerated concrete, in which the support rods are first dipped into a hot bath of molten paraffin or a similar wax-like, waterproof material, which is solid at room temperature and has a softening temperature of about 50.degree. to 70.degree. C. Then the coating formed thereby is hardened by cooling. Then the steel reinforcements are suspended on the support rods and they, together with the support rods are coated with a corrosion protection medium in the form of a water-lacquer.

Abstract: An array of skewed cooling air conduits are embedded within a ceramic turbine blade for cooling an upper blade surface by producing a cool air film thereon, and by removing heat through conduction. The conduits provide a large bonding surface area in the ceramic, and are recessed to prevent clogging by the ceramic and to prevent direct contact with the hot gas stream at the upper blade surface.

Abstract: A method and apparatus for coating cylindrical and belt-like photoreceptor substrates includes a coating chamber for receiving a planetary array of substrates surrounding a central horizontal axis. An applicator is located within the coating chamber along the central horizontal axis for directing a spray radially outward toward the substrates which rotate about their own axes during the coating operation.

Abstract: An apparatus for providing a uniform application of a functional coating to one or both sides of a moving metal strip includes an enclosed cabinet in which a corona discharge field is established between high voltage electrodes and the strip. The coating liquid and air are separately supplied under pressure to atomizing nozzles within the enclosure. The nozzles create a dense flat spray that is directed into the discharge field at an acute angle relative to the strip. The particles in the spray become charged and are attracted to the grounded strip, while those that are not charged are directed onto the strip by the force of the discharge field. The rate at which the coating liquid is supplied to the nozzles is varied in accordance with the speed of the strip to thereby obtain a uniform coating regardless of variations in strip speed or width.

Abstract: A liquid coatings application process and apparatus is provided in which supercritical fluids, such as supercritical carbon dioxide fluid, are used to reduce to application consistency viscous coatings compositions to allow for their application as liquid sprays.

Abstract: A coater has a die member for discharging a coating material, and a pad member for supporting a web to be fed at a predetermined position and for controlling the gap sensitively to manufacture a coating film. The coater can flow a debris to downstream by moving the pad member away from the web.

Abstract: Methods and apparatus are provided for applying a colorant material to the surface of a plastic insulation material which has been applied to an elongated material such as a metallic conductor (22) or an optical fiber which is being moved at any of a wide range of speeds along a path of travel. The coolant material is applied by nozzles which are staggered along the path of travel and which direct the colorant into engagement with the plastic insulation material at different radial directions. A first plurality of nozzles (46--46) each cause the colorant to be in a spray pattern (45) which is in the area of a plane. Advantageously, those nozzles cooperate to stabilize the conductor and prevent undulations thereof as the conductor is moved along its path of travel. A second plurality of nozzles (50--50) cause the colorant to be in a solid conical pattern (53).

Abstract: Organic vapor and particulate matter resulting from spray painting in continuous painting lines are separately collected and disposed of in a closed painting system that permits access for touch up. The painting line typically includes an automatic painting booth, a touch up booth, a flash off tunnel, and a curing oven, and a conveyer that conveys objects to be painted through the line in that order. The automatic painting booth recirculates air through a filter and through the booth to maintain proper painting conditions, and is tightly closed except for the conveyer entrance. The touch up booth has an opening through which workers have access to the painted objects, and through which a makeup flow of air is drawn to prevent particulate and organic compounds from escaping. The make up airflows to the automatic painting booth. A portion of the flow of organic-laden air is withdrawn from the automatic painting booth to maintain the air within the booth at a safe organic concentration level, and burned.

Abstract: A roll arrangement for the non-deforming treatment of moving web-type or strip-type products. The arrangement includes at least two rotatable rolls which are adjustable radially relative to each other. The arrangement is used, for example, for drying one or both surfaces of the product. The rolls are axially adjustable in opposite direction and each roll has slightly S-shaped or bottle-shaped contour over the entire length of the roll body, in such a way that the contours of two rolls arranged on both sides of a roll gap complement each other only in a certain relative axial position of these rolls. In other axial positions of the rolls, the roll gap becomes narrower either in the center or at the ends of the rolls, so that a uniform pressing action or other uniform non-deforming treatment of the product is possible over the entire width of the product independently of the bending of the rolls and/or deviations from the plane-parallelism of the surfaces of the product.

Abstract: Apparatus and methods are disclosed for producing fiber reinforced thermoplastic materials having substantially reduced amounts of breakage of the fibers and substantially increased tensile strength. In the preferred embodiment, relatively large diameter rollers are used to guide the filaments through a slurry bath of powdered resin, and spray header means are provided in the slurry bath to forcefully contact the filaments with the resin in the slurry.