Abstract: A method of making a multi-chromatic dental appliance. A first article can be formed of a first material based on a first digital surface representation having a desired outer shape of the dental appliance. A portion of the first article can then be removed to form an outer layer of the dental appliance comprising a cavity dimensioned to accommodate an inner layer. A second article can be formed by filling the cavity of the first article with a second material. The second material can have at least one different optical property than the first material. The second article can be further processed, as desired. For example, a desired inner shape of the dental appliance can be formed in the second article. Such a desired inner shape can be based on a second digital surface representation of a dental object configured to receive the dental appliance.

Abstract: A method of joining two portions of an underwater pipeline laid on the bed of a body of water to conduct fluid and/or gas, the method including: joining a telescopic sleeve, having a first coupling head, to a first end of a first pipeline portion above the body of water; laying the first end, the telescopic sleeve, and the first coupling head on the bed of the body of water; joining a second coupling head to a second end of a second pipeline portion above the body of water; laying the second end and the second coupling head on the bed of the body of water, close to the first coupling head; roughly aligning the first and second coupling head in the body of water; and clamping the first and second coupling head to each other in the body of water.

Abstract: A pipe processing tool that is configured to deform the end of a pipe so that the circumferential shape of the end of the pipe generally matches the circumferential shape of an adjacent pipe end. Matching the circumferential shapes of the pipe ends is advantageous during a pipe attachment process. The pipe processing tool can include a deformation ring with a plurality of pipe deformation members. Each pipe deformation member faces radially inward and is actuatable in a radial direction toward and away from the center of the deformation ring in order to permit engagement with the pipe. Each pipe deformation member is individually and separately actuatable from the other pipe deformation members so that the circumferential shapes of the pipes can be altered by controlling suitable ones of the pipe deformation members.

Abstract: A method of making a biometric dental appliance. A first article can be formed of a first material based on a first digital surface representation having a desired outer shape of the dental appliance. A portion of the first article can then be removed to form an outer layer of the dental appliance comprising a cavity dimensioned to accommodate an inner layer. A second article can be formed by filling the cavity of the first article with a second material. The second material can have at least one different structural and/or optical property than the first material. The second article can be further processed, as desired. For example, a desired inner shape can be formed in the second article. Such a desired inner shape can be based on a second digital surface representation of a dental object configured to receive the dental appliance.

Abstract: A gear cage assembly configured to support a plurality of planet gear in an air turbine starter is provided including a main plate and a back plate. The main plate includes a plurality of legs that extend from a first surface. A pin protrudes from a one of the plurality of legs. A plurality of shallow openings formed in the first surface extends over only a portion of a depth of the main plate. The back plate includes a plurality of bearing holes substantially identical to the plurality of shallow openings. A biasing mechanism and at least one alignment feature protrude from the back plate. The at least one alignment feature and the biasing mechanism are configured to contact at least one of the plurality of legs. A bushing mounted within the back plate is configured to receive the pin.

Abstract: A method of making a fluid cooled assembly that incorporates a base that forms a partial enclosure defining an interior void space and having a top wall that has a top surface and that defines at least one opening through the top wall to the void space, the base further defining fluid entrance and exit ports into the void space, the top wall being made of material that can be friction stir welded. A lid having a size and shape substantially conformal to the opening, having a top surface and a bottom surface that defines a set of downwardly extending pins, and that is formed of a material that can be friction stir welded to the base is placed into the opening so that the lid top surface is flush with the top surface of the base top wall and friction welding the lid to the base.

Abstract: A method of manufacturing a shell from sheet metal for a room air conditioner/heat pump is shown. The sheet metal is stamped and formed to a U-shaped rectangular shell with open ends and a shell brace. Flanges on the outer edge of the U-shaped rectangular shell overlap at corners with (a) adjacent flanges or (b) the shell brace. Both the U-shaped rectangular shell and shell brace are inserted into an assembly machine where the corners are clinched and punched. The outermost flange at each corner is punched to a fixed diameter, but the innermost flange or the shell brace is only punched to a conical shape. Screws are inserted at each corner that pass through the fixed diameter to threadably engage only the conical shape of the innermost flange or shell brace.

Abstract: An apparatus and method are described for inserting angle plates in transverse duct flanges. The apparatus is especially useful in inserting angle plates into transverse duct flanges of duct fittings. Packages for holding angle plates are also described.

Abstract: Wall flow membrane filters, fabricated by masking a first subset of the channels at one or both ends of a honeycomb body comprising an array of open-ended through-channels separated by porous channel walls, applying a membrane-forming composition to the porous channel walls of a second subset of the channels, curing the membrane-forming composition to provide a wall-adhering fluid-permeable membrane; and then plugging the first subset of channels at a first end of the body and the second subset of channels at a second end of the body, are useful in exhaust systems of improved particulate filtration efficiency for gasoline direct injection or diesel engines.

Abstract: In a method of producing a cuff of a sphygmomanometer having an automatic cuff winding mechanism, the cuff includes a band-shaped fluid bladder forming a cavity for inserting a user's arm therein, a shape maintenance member wound on the band-shaped fluid bladder, a band-shaped bag wound on the shape maintenance member, and a cylindrical elastic plate housed in the band-shaped bag. The method includes winding the band-shaped fluid bladder on an outer circumferential surface of a cylindrical jig having approximately the same outer diameter as the cavity of the band-shaped fluid bladder, winding the shape maintenance member on an outer circumferential surface of the band-shaped fluid bladder, winding the band-shaped bag on an outer circumferential surface of the shape maintenance member, removing the cylindrical jig from the band-shaped fluid bladder, and housing the cylindrical elastic plate inside the band-shaped bag.

Abstract: In a method for machining grooves, especially fir-tree grooves (13), which are provided for accommodating blades (19), on a rotor (10) of a turbine, especially a low-pressure steam turbine, great simplification and high flexibility is achieved by the fact that in the grooves, or fir-tree grooves (13), material is removed by a program-controlled milling device, wherein the milling device is inserted into the groove, or fir-tree groove (13), with a milling tool (20) which is guided along the places in the groove, or fir-tree groove (13), which are to be machined, by a milling tool positioning device, which is freely movable in space.

Abstract: A machining apparatus has a frame defining an input station, an output station, and first and second machining stations. Respective first and second workpiece holders in the first and second machining stations can retain a workpiece therein. A first pivotal turret is movable vertically and horizontally on the frame between the input station and the first machining station and carries at least one machining tool and a first grab, and a second pivotal turret is movable vertically and horizontally on the frame between the first and second machining stations and the output station and carries at least one machining tool and second and third grabs.

Abstract: A catheter is provided for medical ultrasound imaging that can be effectively used in combination with other imaging modalities to detect medical structures of interest as well as the catheter. Markers are added to the catheter which allow more precise location identification of the catheter in the merging of the images from different modalities. Using a template, apertures for marker placement are formed in the catheter after creating the catheter housing. The ultrasound array may be used for accurate positioning of the template. Alternatively or additionally, a rigid insert with markers connects with the array. The insert holds the markers in place and may reduce artifacts in ultrasound scanning due to flexing of the array.

Abstract: A method of refurbishing a gas turbine engine rotor is disclosed and includes an initial step of inspecting a rotor for defects such as cracks. A strain is then generated around any detected cracks in the rotor to create enhanced plasticized zones about the detected defects that delay defect propagation. Strain is generated by rotating the rotor at speeds greater than operational speeds to induce the desired strain and delay the propagation of defects.

Abstract: A method for bonding together components, such as a tip and a shaft which include mutually facing carbide end surfaces. The tip includes circumferentially spaced flutes formed in its cylindrical outer periphery. The shaft has a cylindrical outer periphery and a plurality of coolant holes extending through the shaft. Bonding of the tip to the shaft is performed by inserting gauge wires into the coolant holes and associated flutes, and positioning brazing material between the first and second end surfaces. A water-soluble bond-blocking material is applied to the gauge wires for preventing brazing of the gauge wires to the brazing material. The brazing material is heated to braze the first and second end surfaces together while the flutes and their associated coolant holes are maintained in alignment by the gauge wires. Then, the gauge wires are removed, and residual bond-blocking material is dissolved in water.

Abstract: A remanufactured planet carrier is disclosed having a first plate and a second plate spaced apart from and oriented generally parallel to the first plate. Supports join and support the first and second plates. The remanufactured planet carrier further has a plurality of first pin bores in the first plate and a plurality of second pin bores in the second plate. The first pin bores are parallel and generally aligned with the second pin bores. A cylindrical member extends from a central axis of the second plate away from the first plate with a shaft bore formed within the cylindrical member. The first and second pin bores and the shaft bore each have a surface layer with a hardness of at least about 180 BHN and a strength of at least about 500 MPa.

Abstract: A door opening method and device are provided that can reduce the size of the installation location of a robot, as well as achieve a reduction in cycle time. In a dual arm robot, two arms are rotated by each of an shaft S1 and an shaft S2. As a result, a door opening action (Step ST2) is realized by rotation using the shaft S1. Then, a movement to enter an interior side of a door (91) in order to perform a bolt loosening action is realized by rotation using the shaft S1 and shaft S2. The movement in this case is movement such as to face the direction of the door (91). As a result, when moving to a door holding position (Step S26), the dual arm robot is at an attitude facilitating performing a bolt loosening action.

Abstract: A manufacturing method employing a robotic assembly system includes first and second fastener system components that are positioned by a robotic assembly on opposite sides of at least two structural pieces that are to be fastened together. The first system component includes a particular tool of a plurality of different types of tools, where the particular tool installs a particular fastener of a plurality of different types of fasteners. Each tool includes a block or base of magnetic material with a passageway opening for the fastener associated with the tool passing through the base. The robotic assembly positions the tool against one side of the structural pieces to be fastened, and positions an electromagnet assembly on the opposite side of the structural pieces. Activating the electromagnet assembly clamps the structural pieces together. With the fastener positioned in a hole through the structural pieces, the tool is activated to install the fastener between the structural pieces.

Abstract: A method of securing a composite plastic part to an engine with a bolt or a bolt and washer. The bolt has a head including teeth that are adapted to engage either the part or the washer. The bolt is tightened to cause the teeth to compress the surface of the part to resist rotation that may become loosened as a result of vibration of the engine. The part may be an intake manifold, a cam cover or an oil pan. Locking features, such as teeth, may be provided on the clamping surface of the bolt and on both surfaces of the washer. Alternatively, a knurled or serrated surface may be provided instead of the teeth.

Abstract: A method of assembling a frame and suspension module includes determining locations of first and second suspension member supports on the frame. Target positions of first and second connections between the frame and third and fourth suspension members are defined based on the locations of the first and second suspension member supports. Target positions of third and fourth connections between a fifth suspension member and the first and second suspension members are defined based on the locations and the target positions of the first and second connections. The first and second suspension members are connected to the frame at the locations. The third and fourth suspension members are connected to the frame at the first and second target positions. The fifth suspension member is connected to the first and second suspension members at the third and fourth target positions.