Patents Examined by Alexandra M Moore
  • Patent number: 9346148
    Abstract: A coating on mono- or poly-crystalline diamond or diamond-containing material includes a first adhesive layer formed directly on the diamond or diamond-containing material, the first layer including tungsten and tungsten carbide alloyed with fluorine in an amount of 0.001 to 0.12 wt % calculated on the total weight of the first layer. The coating further includes a second protective layer formed on the first layer, the second layer including at least tungsten alloyed with fluorine in an amount of 0.001 to 0.12 wt % calculated on the total weight of the second layer. The adhesive layer provides excellent bond strength to diamond, while the protective layer provides good protection against oxidation and molten metals used for attaching the coated diamonds to tools.
    Type: Grant
    Filed: April 17, 2013
    Date of Patent: May 24, 2016
    Assignee: Hardide PLC
    Inventors: Yuri Zhuk, Yuri Lakhotkin
  • Patent number: 9346716
    Abstract: A tool made of a cubic boron nitride sintered body which has a long life in a stable manner in any application of cutting and plastic working is provided. The tool made of the cubic boron nitride sintered body according to the present invention includes a cubic boron nitride sintered body at least at a tool working point and it is characterized by satisfying an Equation (I) and any one of an Equation (II) and an Equation (III) 20?X?98??(I) Y?0.6×X+3 (where 20?X<88)??(II) Y?5.8×X?455 (where 88?X?98)??(III) where a ratio of cubic boron nitride contained in the cubic boron nitride sintered body is denoted as X volume % and thermal conductivity of the cubic boron nitride sintered body is denoted as Y (W/m·K).
    Type: Grant
    Filed: October 29, 2010
    Date of Patent: May 24, 2016
    Assignee: Sumitomo Electric Hardmetal Corp.
    Inventors: Katsumi Okamura, Makoto Setoyama, Satoru Kukino
  • Patent number: 9346956
    Abstract: Methods for manufacturing a foamed sulfur asphalt stabilized soil and a foamed sulfur asphalt are provided. The foamed sulfur asphalt stabilized soil includes an foamed sulfur asphalt, an air-dried aggregate, moisturizing water, and Portland cement. The foamed sulfur asphalt includes an asphalt binder, elemental sulfur, foaming air, and foaming water. The foamed sulfur asphalt has a foam half-life equal to or greater than about 6 seconds and a foam expansion ratio equal to or greater than 8. The foamed sulfur asphalt also has an amount of elemental sulfur in a range of from about 10% to about 50% by weight of the combined amounts of elemental sulfur and the asphalt binder in the foamed sulfur asphalt.
    Type: Grant
    Filed: December 10, 2013
    Date of Patent: May 24, 2016
    Assignee: Saudi Arabian Oil Company
    Inventors: Mohammed Al-Mehthel, Saleh H. Al-Idi, Hamad I. Al-Abdul Wahhab, Ibnelwaleed A. Hussein
  • Patent number: 9321150
    Abstract: Aggregate abrasive grains for use in the production of abrading or cutting tools are formed such that each grain includes an abrasive core particle and a plurality of abrasive peripheral particles disposed around the core particle. The abrasive particles intended as the core particles are provided with a coating containing a binder. These binder-coated core particles are then surrounded with those particles that are intended to become the peripheral particles of the aggregate grains. The binder-coated core particles surrounded with the peripheral particles are heated to a temperature at which the binder softens so that the peripheral particles attach to the core particles.
    Type: Grant
    Filed: March 22, 2011
    Date of Patent: April 26, 2016
    Inventor: Cedric Sheridan
  • Patent number: 9302236
    Abstract: Methods for forming cutting elements comprising polycrystalline materials, methods for forming polycrystalline compacts for cutting elements of a drilling tool, methods for forming polycrystalline diamond compacts, and resulting polycrystalline compacts and cutting elements are disclosed. Grains of a hard material are introduced to a press and subjected to a high-pressure, high-temperature (HPHT) process to sinter the grains. The system conditions (i.e., temperature and pressure) are then adjusted past a phase or state change point, after which, at least one of the system conditions is held during an anneal stage before the system conditions are adjusted to final levels. The resulting compacts and cutting elements may therefore include inter-granularly bonded hard material grains with a more stable microstructure (e.g., less stressed microstructure) than a polycrystalline compact and cutting element formed without an anneal stage during the HPHT process.
    Type: Grant
    Filed: September 19, 2012
    Date of Patent: April 5, 2016
    Assignee: Baker Hughes Incorporated
    Inventors: Anthony A. DiGiovanni, Danny E. Scott
  • Patent number: 9283657
    Abstract: A method of forming a polycrystalline diamond compact from_a substantially homogeneous suspension of nanodiamond particles and microdiamond particles is disclosed The method includes disposing a first functional group on a plurality of nanodiamond particles to form derivatized nanodiamond particles, and combining the derivatized nanodiamond particles with a plurality of microdiamond particles, metal solvent-catalyst particles and a solvent to form a substantially homogeneous suspension of these particles in the solvent. A method of making an article is also disclosed. The method includes forming a superabrasive polycrystalline diamond compact by combining: a plurality of derivatized nanodiamond particles, a plurality of derivatized microdiamond particles having an average particle size greater than that of the derivatized nanodiamond particles, and a metal solvent-catalyst.
    Type: Grant
    Filed: January 28, 2015
    Date of Patent: March 15, 2016
    Assignee: BAKER HUGHES INCORPORATED
    Inventors: Soma Chakraborty, Gaurav Agrawal
  • Patent number: 9278429
    Abstract: An abrasive article includes a substrate comprising an elongated body, a tacking layer comprising tin overlying the substrate, and a first type of abrasive particle comprising an agglomerated particle overlying the tacking layer.
    Type: Grant
    Filed: June 28, 2013
    Date of Patent: March 8, 2016
    Assignees: Saint-Gobain Abrasives, Inc., Saint-Gobain Abrasifs
    Inventors: Paul W. Rehrig, Yinggang Tian, Arup K. Khaund, Srinivasan Ramanath, Mary J. Puzemis, John Pearlman
  • Patent number: 9273381
    Abstract: In an embodiment, a polycrystalline diamond compact includes a substrate and a preformed polycrystalline diamond table bonded to the substrate. The table includes bonded diamond grains defining interstitial regions. The table includes an upper surface, a back surface bonded to the substrate, and at least one lateral surface extending therebetween. The table includes a first region extending inwardly from the upper surface and the lateral surface. The first region exhibits a first interstitial region concentration and includes at least one interstitial constituent disposed therein, which may be present in at least a residual amount and includes at least one metal carbonate and/or at least one metal oxide. The table includes a second bonding region adjacent to the substrate that extends inwardly from the back surface. The second bonding region exhibits a second interstitial region concentration that is greater than the first interstitial region concentration and includes a metallic infiltrant therein.
    Type: Grant
    Filed: July 18, 2012
    Date of Patent: March 1, 2016
    Assignee: US SYNTHETIC CORPORATION
    Inventors: Jiang Qian, C. Eugene McMurray, Debkumar Mukhopadhyay, Jason K. Wiggins, Michael A. Vail, Kenneth E. Bertagnolli
  • Patent number: 9267290
    Abstract: Reflective bituminous coating compositions are within the disclosure herein that include a bituminous component; a petroleum distillate solvent, a fibrous material; a reflective metallic filler component; and expanded glass granules.
    Type: Grant
    Filed: January 9, 2012
    Date of Patent: February 23, 2016
    Assignee: Henry Company LLC
    Inventors: Ariel Lender, Norman R. Davies
  • Patent number: 9242346
    Abstract: An engineered coated abrasive product having a backing, a frontfill coat, a make coat, and/or a size coat, wherein at least one of the coats includes fibrillated fibers. The coated abrasive product is capable of improved inter-layer adhesion, retention of abrasive grains, and/or maintenance of abrasive grains in a more desirable orientation for grinding.
    Type: Grant
    Filed: March 29, 2013
    Date of Patent: January 26, 2016
    Assignee: SAINT-GOBAIN ABRASIVES, INC.
    Inventors: Anthony C. Gaeta, Anuj Seth, Charles G. Herbert, Darrell K. Everts, Frank J. Csillag, Julienne Labrecque, Kamran Khatami
  • Patent number: 9238277
    Abstract: There are provided a cutting/polishing tool that may be readily manufactured and have an improved cutting performance, and a manufacturing method thereof. The method for manufacturing the cutting/polishing tool including at least one cutting/polishing body may comprise preparing a tool body, and forming a cladding layer including cutting material particles by spraying, onto an outer surface of the tool body, the cutting material particles and a metal powder having a specific gravity greater than a specific gravity of the cutting material particles while heating the outer surface of the tool body using a heating device installed in a lower side of the outer surface of the tool body so that the metal powder is deposited on the outer surface of the tool body, wherein the cladding layer configures the at least one cutting/polishing body.
    Type: Grant
    Filed: September 6, 2010
    Date of Patent: January 19, 2016
    Assignees: INSSTEK, INC., SHINHAN DIAMOND IND, CO., LTD
    Inventor: Jeong-Hun Suh
  • Patent number: 9227302
    Abstract: Embodiments of the invention relate generally to overmolded protective leaching masks, and methods of manufacturing and using the same for leaching superabrasive elements such as polycrystalline diamond elements. In an embodiment, a protective leaching mask assembly includes a superabrasive element including a central axis and a superabrasive table, and a protective mask overmolded onto at least a portion of the superabrasive element. The protective mask includes a base portion and at least one sidewall extending from the base portion and defining an opening generally opposite the base portion. The at least one sidewall includes an inner surface configured to abut with a selected portion of the superabrasive element being chemically resistant to a leaching agent and an outer surface sloping at an oblique angle relative to the central axis.
    Type: Grant
    Filed: January 28, 2013
    Date of Patent: January 5, 2016
    Assignee: US SYNTHETIC CORPORATION
    Inventor: Michael James Gleason
  • Patent number: 9205531
    Abstract: Methods of fabricating polycrystalline diamond include encapsulating diamond particles and a hydrocarbon substance in a canister, and subjecting the encapsulated diamond particles and hydrocarbon substance to a pressure of at least 5.0 GPa and a temperature of at least 1400° C. to form inter-granular bonds between the diamond particles. Cutting elements for use in an earth-boring tool includes a polycrystalline diamond material formed by such processes. Earth-boring tools include such cutting elements.
    Type: Grant
    Filed: September 14, 2012
    Date of Patent: December 8, 2015
    Assignee: Baker Hughes Incorporated
    Inventor: Anthony A. DiGiovanni
  • Patent number: 9180520
    Abstract: A method of processing a composite body comprising a super-hard structure and refractory metal material exposed proximate a boundary of the composite body, the refractory metal material comprising refractory metal. The method includes providing a basic corrosive agent, heating the corrosive agent to at least its melting point, contacting the composite body with the corrosive agent in the molten state and treating the composite body with the corrosive agent for a period of time to remove refractory metal material from the composite body.
    Type: Grant
    Filed: October 5, 2012
    Date of Patent: November 10, 2015
    Assignee: Element Six Abrasives S.A.
    Inventor: Jacobus Stephanus Davel
  • Patent number: 9157011
    Abstract: A polishing composition contains colloidal silica. The colloidal silica satisfies the expression A×D×E×F?350,000 where “A” denotes the average aspect ratio (dimensionless) of the colloidal silica, “D” denotes the average particle diameter (units: nm) of the colloidal silica, “E” denotes the standard deviation of the particle size (units: nm) of the colloidal silica, and “F” denotes the volume fraction (units: %) of particles having a diameter of 1 to 300 nm in the colloidal silica. The volume fraction of particles having a diameter of 1 to 300 nm in the colloidal silica is 90% or greater.
    Type: Grant
    Filed: August 25, 2011
    Date of Patent: October 13, 2015
    Assignee: FUJIMI INCORPORATED
    Inventors: Keiji Ashitaka, Hitoshi Morinaga, Muneaki Tahara
  • Patent number: 9156136
    Abstract: A method is disclosed for leaching a polycrystalline diamond (PCD) cutter element. In an embodiment, the method includes suspending the PCD cutter element above a liquid acid bath. In addition, the method includes elevating the temperature of the liquid acid bath above ambient conditions to transition at least some of the liquid acid bath to acid vapors. Further, the method includes elevating the pressure of the acid vapors above ambient conditions. Still further, the method includes exposing the PCD cutter element to the acid vapors.
    Type: Grant
    Filed: November 6, 2013
    Date of Patent: October 13, 2015
    Assignee: NATIONAL OILWELL VARCO, L.P.
    Inventors: Guodong Zhan, Walter R. Rothrock, Parul Walia Dhall, Michael S. Nixon, Terry R. Matthias
  • Patent number: 9150728
    Abstract: The present invention relates to colorful regenerated asphalt-concrete and to a method for manufacturing same. More particularly, disclosed are colorful regenerated asphalt-concrete using recycled aggregates from waste asphalt and to a method for manufacturing same, in which products obtained from the thermal decomposition of waste asphalt are mixed with new aggregates and asphalt, and a pigment and an ultraviolet-ray blocker are mixed into the mixture, to thereby not only improve the physical properties of the regenerated asphalt concrete, but also maintain the color of the regenerated asphalt concrete over a long period of time, thus achieving improved weather resistance and durability.
    Type: Grant
    Filed: May 6, 2013
    Date of Patent: October 6, 2015
    Assignee: JUNGANG ASCON CO., LTD.
    Inventor: Hee Jung Park
  • Patent number: 9149777
    Abstract: Methods of forming polycrystalline diamond compacts include employing field assisted sintering techniques with high temperature and high pressure sintering techniques. For example, a particle mixture that includes diamond particles may be sintered by subjecting the particle mixture to a high temperature and high pressure sintering cycle, and pulsing direct electrical current through the particle mixture during at least a portion of the high temperature and high pressure sintering cycle. The polycrystalline diamond compacts may be used to form cutting elements for earth-boring tools. Sintering systems are configured to perform such sintering processes.
    Type: Grant
    Filed: October 9, 2012
    Date of Patent: October 6, 2015
    Assignee: Baker Hughes Incorporated
    Inventors: Anthony A. DiGiovanni, Danny E. Scott, Yavuz Kadioglu
  • Patent number: 9144880
    Abstract: A chemical mechanical polishing pad for polishing a substrate selected from at least one of a magnetic substrate, an optical substrate and a semiconductor substrate is provided containing a polishing layer, wherein the polishing layer comprises the reaction product of raw material ingredients, including: a polyfunctional isocyanate; and, a curative package; wherein the curative package contains an amine initiated polyol curative and a high molecular weight polyol curative; wherein the polishing layer exhibits a density of greater than 0.6 g/cm3; a Shore D hardness of 5 to 40; an elongation to break of 100 to 450%; and, a cut rate of 25 to 150 ?m/hr; and, wherein the polishing layer has a polishing surface adapted for polishing the substrate. Also provide are methods of making and using the chemical mechanical polishing pad.
    Type: Grant
    Filed: November 1, 2012
    Date of Patent: September 29, 2015
    Assignee: Rohm and Haas Electronic Materials CMP Holdings, Inc.
    Inventors: Bainian Qian, David B. James, James Murnane, Fengji Yeh, Marty W. DeGroot
  • Patent number: 9120204
    Abstract: A polycrystalline superhard material comprises a sintered mass of superhard grains having a mean superhard grain contiguity of at least 62 percent and at most 92 percent. There is also disclosed a method of making such a polycrystalline superhard material. The method comprises providing a precursor body comprising superhard grains and interstices between the superhard grains, and introducing additive particles into the interstices to form a pre-sinter body. The pre-sinter body is submitted to a temperature and pressure at which superhard material is thermodynamically stable, sintering it and forming polycrystalline superhard material.
    Type: Grant
    Filed: April 20, 2011
    Date of Patent: September 1, 2015
    Assignee: Element Six Abrasives S.A.
    Inventor: Robert Fries