Patents Examined by Andrés E. Behrens, Jr.
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Patent number: 10995029Abstract: The invention relates to a method for shaping a glass sheet comprising the steps (i) heating the glass sheet to a temperature suitable for shaping; (ii) depositing the glass sheet on a first bending tool for supporting the glass sheet thereon, the glass sheet being in a first position relative to the first bending tool; (iii) contacting an edge portion of the glass sheet such that the glass sheet is moved to a second position relative to the first bending tool; and (iv) shaping the glass sheet on the first bending tool. Positioning devices for moving a hot glass sheet during the method of the invention are described. A glass shaping line for carrying out the method is also described.Type: GrantFiled: May 27, 2016Date of Patent: May 4, 2021Assignee: Pilkington Group LimitedInventors: John Stephan Tomik, John Mark Welling
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Patent number: 10995038Abstract: A method for producing an acoustic attenuation panel from a composite material with a ceramic oxide matrix is provided that includes draping a plurality of plies having fibrous reinforcements including fibers of ceramic material in a mold to define a first skin, depositing blocks made of fugitive material on the first skin such that a space between two blocks is defined, and draping a second plurality of plies on a surface formed by the blocks such that a second skin is defined. Rounded corners of the blocks define radii for connecting the first and second skins with walls of a honeycomb core of the acoustic panel. The method further includes using a liquid medium to infiltrate the skins and spaces with a precursor of a ceramic phase, removing the liquid medium by evaporation or polymerization, and sintering to consolidate the ceramic oxide material and removal the fugitive material.Type: GrantFiled: January 24, 2018Date of Patent: May 4, 2021Assignee: Safran NacellesInventors: Arnaud Delehouze, Sylvain Sentis, Bertrand Desjoyeaux, Marc Versaevel, Frédéric Fosse
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Patent number: 10988398Abstract: The present invention relates to a forming material for three-dimensional (3D) printing, a forming method for 3D printing, and a formed object, wherein, while being based on an amorphous glass powder shaped irregularly, the forming material for 3D printing ensures excellent flowability and sinterability such that it enables the formation of high-quality products at high speed. The forming material for 3D printing consists of a parent glass powder in the form of an unmelted powder irregularly shaped by crushing amorphous glass; and a spherical nanopowder that has an average particle diameter equal to or less than 1/50th of the average particle diameter of the parent glass powder and is mixed in such a way that it can be disposed on a surface of the parent glass powder to enhance the flowability of the irregularly shaped parent glass powder during the formation of an object by 3D printing.Type: GrantFiled: December 31, 2015Date of Patent: April 27, 2021Assignee: Inha University Research and Business FoundationInventors: Hyungsun Kim, Daeyong Jeong, Sunghwan Cho, Yeongjun Seo
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Patent number: 10968139Abstract: A moldable green-body composite includes milling silicon nitride powder with a solvent and adding a surface modifier to the milled slurry to modify a surface of the silicon nitride particles. A polysiloxane in a solvent and a binder are also added to create a green body slurry. The solvents may be polar or non-polar solvents. A sintering aid, such as yttria-alumina, may be added to the slurry as well. A reduced density silicon nitride ceramic is made from the moldable green-body composite by molding the moldable green-body composite in a mold and curing at a curing temperature to convert the moldable green-body composite to a converted composite. The converted composite can then be sintered to form a reduced density silicon nitride ceramic that has a smooth surface finish and requires no post machining or polishing. The reduced density silicon nitride ceramic may also have very good dielectric properties.Type: GrantFiled: July 18, 2018Date of Patent: April 6, 2021Assignee: ATC Materials, Inc.Inventor: Mark Hawthorne
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Patent number: 10960467Abstract: A forming device for producing moulded bodies by selectively hardening powder material to form connected regions, including a process chamber having a powder inlet and a powder outlet. A powder supply apparatus is connected to the powder inlet for providing powder material to the process chamber. A powder recovery apparatus is connected to the powder outlet for receiving and recycling excess powder material from the process chamber. The powder supply and powder recovery apparatuses form a subassembly designed as an interchangeable module. The interchangeable module includes input and output connection interfaces connection-compatible with connection interfaces of the powder inlet and powder outlet. Excess powder is fed from the process chamber through the powder outlet to the powder recovery apparatus via an input interface of the interchangeable module.Type: GrantFiled: August 18, 2016Date of Patent: March 30, 2021Assignee: REALIZER GMBHInventors: Daniel Golz, Matthias Fockele
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Patent number: 10954169Abstract: A method of fabricating a composite material part includes injecting under pressure a slurry containing a powder of refractory ceramic particles into a fiber texture; and draining the liquid of the slurry that has passed through the fiber texture, while retaining the powder of refractory ceramic particles within the texture to obtain a fiber preform filled with refractory ceramic particles. The injection tooling includes a porous material mold including an internal housing in which the fiber texture is placed, the slurry being injected into the fiber texture via an injection port in the injection tooling and leading into the internal housing of the mold. The tooling includes a rigid material enclosure in which the porous material mold is held while the slurry is injected under pressure and while the liquid of the slurry is drained, the liquid of the slurry being discharged via a vent present in the enclosure.Type: GrantFiled: October 4, 2016Date of Patent: March 23, 2021Assignees: SAFRAN AIRCRAFT ENGINES, SAFRANInventors: Nicolas Droz, Ludovic Philippe Liais, Adrien Paixao, Michael Podgorski, Sofia Haifi
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Patent number: 10934200Abstract: Disclosed is an apparatus for conditioning molten glass. The apparatus includes a connecting tube assembly having a conduit for conveying the molten glass, the conduit including at least two flanges and a sealing member disposed between the at least two flanges around an outer peripheral region of the flanges, thereby forming an enclosed volume between an outer wall of the conduit, the at least two flanges and the sealing member. An atmosphere within the volume may be controlled such that a predetermined partial pressure of hydrogen or a predetermined partial pressure of oxygen may be maintained within the volume. A current may be established between the at least two flanges to heat the conduit.Type: GrantFiled: November 25, 2019Date of Patent: March 2, 2021Assignee: CORNING INCORPORATEDInventors: Gilbert De Angelis, Pierre Laronze
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Patent number: 10926291Abstract: The present invention relates to a process for producing a silicon carbide-containing body (100), characterized in that the process has the following process steps: a) providing a mixture (16) comprising a silicon source and a carbon source, the silicon source and the carbon source being present together in particles of a solid granular material; b) arranging a layer of the mixture (16) provided in process step a) on a carrier (12), the layer of the mixture (16) having a predefined thickness; and c) treating the mixture (16) arranged in process step b) over a locally limited area with a temperature within a range from ?1400° C. to ?2000° C. according to a predetermined three-dimensional pattern, the predetermined three-dimensional pattern being selected on the basis of the three-dimensional configuration of the body (100) to be produced. Such a process allows simple and inexpensive production even of complex structures from silicon carbide.Type: GrantFiled: March 31, 2016Date of Patent: February 23, 2021Assignee: Universität PaderbornInventor: Siegmund Greulich-Weber
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Patent number: 10906842Abstract: A method of processing a CMC component includes preparing a fiber preform having a predetermined shape, and positioning the fiber preform with tooling having holes facing one or more surfaces of the fiber preform. After the positioning, a clamping pressure is applied to the tooling to force portions of the one or more surfaces of the fiber preform into the holes, thereby forming protruded regions of the fiber preform. During the application of the clamping pressure, the fiber preform is exposed to gaseous reagents at an elevated temperature, and a matrix material is deposited on the fiber preform to form a rigidized preform including surface protrusions. After removing the tooling, the rigidized preform is infiltrated with a melt for densification, and a CMC component having surface bumps is formed. When the CMC component is assembled with a metal component, the surface bumps may reduce diffusion at high temperatures.Type: GrantFiled: October 18, 2018Date of Patent: February 2, 2021Assignees: ROLLS-ROYCE HIGH TEMPERATURE COMPOSITES INC., ROLLS-ROYCE CORPORATIONInventors: Jun Shi, Sungbo Shim
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Patent number: 10882797Abstract: Disclosed are a micrometer/nanometer silver-loaded barium titanate foam ceramic and a preparation method therefor. An organic additive is used as an auxiliary; deionized water is used as a solvent; nanometer barium titanate is used as a ceramic raw material; and same are mixed and ground so as to form a slurry. A pre-treated polymer sponge is impregnated in the slurry for slurry coating treatment and a barium titanate foam ceramic blank is obtained after drying; and then a barium titanate foam ceramic is obtained through sintering. Through dopamine modification, micrometer/nanometer silver is in-situ deposited on a skeleton surface so as to obtain a modified micrometer/nanometer silver-loaded barium titanate foam ceramic. The modified micrometer/nanometer silver-loaded barium titanate foam ceramic is then put into a newly prepared Tollens' reagent for further reduction so as to obtain a micrometer/nanometer silver-loaded barium titanate foam ceramic with a three-dimensional network skeleton structure.Type: GrantFiled: November 29, 2016Date of Patent: January 5, 2021Assignee: SOOCHOW UNIVERSITYInventors: Guozheng Liang, Longhui Zheng, Aijuan Gu, Tiekuang Ding, Li Yuan
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Patent number: 10870229Abstract: A mold stack for a mold comprises a mold core configured for reception in a mold cavity plate with an outer molding surface. The mold core comprises an inner core with a first tapered guide surface and an outer core with a second tapered guide surface. The inner core is received through a passage in the outer core. A spacer slidably supports the outer core on the inner core. The outer core is movable relative to the inner core between a molding position in which the inner and outer cores define a mold cavity with the outer molding surface, and an open position in which the outer core is extended relative to the inner core. In the molding position, the first and second tapered guide surfaces engage one another to align the inner and outer cores.Type: GrantFiled: June 1, 2016Date of Patent: December 22, 2020Assignee: HUSKY INJECTION MOLDING SYSTEMS LTD.Inventor: Arnold Heinz Mai
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Patent number: 10832877Abstract: A keycap forming method includes the following steps. Firstly, a stabilizer bar is formed through a first male mold and a first female mold according to an injection molding process, and a keycap is formed through a second male mold and a second female mold according to the injection molding process. Then, the stabilizer bar is fixed on the first male mold, and the keycap is fixed on the second female mold. Then, the first male mold and the second female mold are stacked on each other, so that the stabilizer bar and the keycap are combined together. Then, the first male mold and the second female mold are separated from each other, so that the stabilizer bar is detached from the first male mold. By using the keycap forming method, it is not necessary to manually assemble the stabilizer bar with the keycap.Type: GrantFiled: July 25, 2018Date of Patent: November 10, 2020Assignee: PRIMAX ELECTRONICS LTDInventors: Che-An Li, Sheng-Fan Chang
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Patent number: 10822278Abstract: Disclosed are a barium titanate foam ceramic/thermosetting resin composite material and a preparation method therefor. An organic additive is used as an auxiliary; deionized water is used as a solvent; nanometer barium titanate is used as a ceramic raw material; and all of same are mixed and ground so as to form a slurry with a certain solid content. A pre-treated polymer sponge is impregnated into the slurry for slurry coating treatment, and then redundant slurry is removed and the polymer sponge is dried so as to obtain a barium titanate foam ceramic blank, and same is then sintered so as to obtain a barium titanate foam ceramic. A resin, being in a molten state and thermosettable, submerges the pores of the barium titanate foam ceramic, and a barium titanate foam ceramic/thermosetting resin composite material is obtained after a thermosetting treatment.Type: GrantFiled: November 29, 2016Date of Patent: November 3, 2020Assignee: SOOCHOW UNIVERSITYInventors: Guozheng Liang, Longhui Zheng, Aijuan Gu, Pengfei Zhang, Li Yuan
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Patent number: 10774005Abstract: A method for forming a hole within a ceramic matrix composite component includes forming a first core portion for a ceramic matrix composite component; embedding a hollow member into the first core portion at a desired location; wrapping the first core portion with a first ceramic matrix composite material; inserting a rod through the hollow member and into the first core portion; removing the hollow member; assembling a second core portion to the first core portion such that the rod extends into the second core portion; and wrapping the first core portion and the second core portion with a second ceramic matrix composite material.Type: GrantFiled: January 5, 2018Date of Patent: September 15, 2020Assignee: Raytheon Technologies CorporationInventor: Tracy A. Propheter-Hinckley
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Patent number: 10759707Abstract: The present invention relates to a process for producing a ceramic article, the process comprising the steps of providing a printing sol, the printing sol comprising solvent, nano-sized particles, radiation curable monomer(s) and photoinitiator, the printing sol having a viscosity of less than 500 mPa*s at 23° C., processing the printing sol as construction material in an additive manufacturing process to obtain a 3-dim article being in a gel state, the 3-dim article having a Volume A, transferring the 3-dim article being in a gel state to a 3-dim article being in an aerogel state, heat treating the 3-dim article to obtain a sintered 3-dim ceramic article, the ceramic article having a Volume F, Volume A of the 3-dim article in a gel state being more than 500% of Volume F of the ceramic article in its sintered state. The invention also relates to a ceramic article obtainable according to such a process. The ceramic article can have the shape of a dental or orthodontic article.Type: GrantFiled: May 18, 2016Date of Patent: September 1, 2020Assignee: 3M INNOVATIVE PROPERTIES COMPANYInventors: Helmar B. Mayr, Malte Korten, Christine M. Andres, Brant U. Kolb, Holger Hauptmann, Gallus Schechner, Michael Jahns, Kathleen M. Humpa, Melissa A. Lackey
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Patent number: 10734656Abstract: A method for forming tubular solid oxide cells is described. The methods include co-extrusion of an electrode precursor and a sacrificial material to form a multi-layered precursor followed by phase inversion and sintering to remove the sacrificial layer and form an electrode substrate for use in a tubular solid oxide cell. Upon phase inversion and sintering of the precursor, a micro-channel array can be generated in the electrode that is generally perpendicular to the tube surface. The open pored micro-scale geometry of the porous electrode substrate can significantly reduce resistance for fuel/gas transport and increase effective surface area for electrochemical reactions.Type: GrantFiled: August 14, 2017Date of Patent: August 4, 2020Assignee: University of South CarolinaInventors: Xingjian Xue, Chunlei Ren
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Patent number: 10717116Abstract: A method of slurry infiltration and cleaning to fabricate a ceramic matrix composite (CMC) component with an internal cavity or bore comprises inserting a number of rods into a hollow portion of a porous fiber preform, thereby forming a rod arrangement substantially filling the hollow portion. Each of the rods has a low-friction surface comprising a coefficient of static friction of about 0.1 or less. The porous fiber preform is exposed to a slurry comprising particulate solids in a liquid carrier, and the slurry infiltrates the porous fiber preform. Some fraction of the particulate solids is deposited within interstices of the porous fiber preform to form an impregnated fiber preform, and another fraction of the particulate solids is deposited within the hollow portion as excess slurry. After slurry infiltration, the rods are withdrawn from the hollow portion, and at least some of the excess slurry is removed with the rods.Type: GrantFiled: April 30, 2018Date of Patent: July 21, 2020Assignee: ROLLS-ROYCE HIGH TEMPERATURE COMPOSITES INC.Inventor: Christopher Barrett
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Patent number: 10714249Abstract: A three-dimensional printing device includes a movable unit with a superconductor and a printing head arrangement for printing a printing material, a magnetic field generator adapted to generate a magnetic field, and a control device. The magnetic field generator and the movable unit are adapted for coupling in a force-locking manner by means of frozen magnetic flux, and the controlling device is adapted to control a magnetic field strength of the magnetic field generator.Type: GrantFiled: July 19, 2017Date of Patent: July 14, 2020Assignee: Airbus Operations GmbHInventors: Matthias Hegenbart, Peter Linde
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Patent number: 10632701Abstract: A manufacturing method of a honeycomb structure includes a forming step of preparing a forming raw material containing a cordierite forming material and an inorganic binder, and kneading and forming the prepared forming raw material to have a honeycomb shape; and a firing step of firing the prepared formed body. In the forming step, as the inorganic binder, smectite is used in which at least parts of interlayer metal cations are ion-exchanged with non-metal cations. In the smectite, a total amount of sodium to be contained in the smectite is 1.6 mass % or less in terms of oxides to 100 mass % of the smectite. A content ratio of the smectite in the forming raw material is 0.5 parts by mass or more and 4.0 parts by mass or less to 100 parts by mass of the cordierite forming material.Type: GrantFiled: July 11, 2018Date of Patent: April 28, 2020Assignee: NGK Insulators, Ltd.Inventors: Takayoshi Shibayama, Hideki Oka, Shuji Ueda, Hiroyuki Suenobu
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Patent number: 10611694Abstract: Various implementations include systems and methods for simultaneously applying an electric field and localized energy from an energy source to ceramic particles on a layer by layer basis to form a ceramic workpiece using additive manufacturing. The workpiece may be freely removed from the unsintered ceramic particles. In some implementations, the workpiece is partially densified when removed from the unsintered ceramic particles, but it may be heated until fully densified. According to some implementations, these systems and methods remove or reduce the need for binders and reduce manufacturing time.Type: GrantFiled: September 15, 2017Date of Patent: April 7, 2020Assignee: Board of Regents, The University of Texas SystemInventors: Joseph Beaman, Desiderio Kovar, David Bourell, Deborah Hagen