Patents Examined by Andrew L Swanson
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Patent number: 11975497Abstract: A method of manufacturing a component by using a carbon fiber composite material capable of absorbing microwaves. The method includes the step of providing a mold made of materials that is penetrated by the microwaves and have a mold cavity inside, cladding the carbon fiber composite material on an inflatable member and placing the inflatable member cladded with the carbon fiber composite material in the mold cavity, softening the carbon fiber composite material by microwave heating, and inflating the softened carbon fiber composite materials through the inflatable member for enabling the softened carbon fiber composite materials to be formed and solidified in the mold cavity to obtain the component. By means of the aforesaid method, the throughput time of manufacturing the component can be effectively shortened.Type: GrantFiled: September 30, 2021Date of Patent: May 7, 2024Assignee: YMA CORPORATIONInventor: Jing-Bin Chiang
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Patent number: 11975492Abstract: A method of additive manufacturing utilizing selective layer deposition includes measuring a transfuse force between a transfuse roller and a part build surface. An angular position of the transfuse roller is measured over time. A component of a transfuse force variation that is periodic in a rotational period of the transfuse roller is estimated, and a vertical position between the transfuse roller and the part build surface is adjusted to reduce pressure variations in transfuse roller force on the build part surface.Type: GrantFiled: September 6, 2019Date of Patent: May 7, 2024Assignee: Evolve Additive Solutions, Inc.Inventor: Andrew Rice
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Patent number: 11964437Abstract: Systems and methods for printing a manufacturing object using solvent melding by additive manufacturing are provided. Build data is uploaded to a controller for creating the manufacturing object. A recoater individually deposits multiple layers of granulized build material within a build box. A printhead deposits a solvent configured to meld the build material at respective areas of the multiple layers in accordance with said build data following deposit of each of the multiple layers of the build material within the build box.Type: GrantFiled: March 29, 2022Date of Patent: April 23, 2024Inventor: Mark Lamoncha
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Patent number: 11931968Abstract: A three-dimensionally laminated object modeling apparatus includes a cylinder configured to store a molten resin, a discharging nozzle that is communicated with the cylinder, and a piston configured to discharge the molten resin from the discharging nozzle by moving in a direction of approaching the discharging nozzle and by pressurizing the molten resin in the cylinder, and models a three-dimensionally modeled object by laminating a resin bead that is the molten resin discharged from the discharging nozzle on a table. It includes a drive device configured to relatively move the discharging nozzle with respect to the table and at least one processor configured to acquire a movement speed of the discharging nozzle and control movement of the piston based on the movement speed of the discharging nozzle.Type: GrantFiled: March 17, 2022Date of Patent: March 19, 2024Assignee: TOYOTA JIDOSHA KABUSHIKI KAISHAInventor: Yasuhiro Yamamoto
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Patent number: 11931942Abstract: In a method for controlling or regulating a closing mechanism of a moulding machine, a first trajectory for the controlled or regulated movement of the movable platen is calculated using a first algorithm based on operator inputs relating to the desired movement of the movable platen, and the movable platen is moved in a controlled or regulated manner at least once according to the first trajectory. At least one dynamic or kinematic variable of the closing mechanism is measured during at least one of the movements of the movable platen according to the first trajectory, and an estimate of at least one parameter value is generated based on the measurement. A second trajectory for the controlled or regulated movement of the movable platen is calculated based on the estimate, and the movable platen is moved in a controlled or regulated manner according to the second trajectory.Type: GrantFiled: December 13, 2017Date of Patent: March 19, 2024Assignee: ENGEL AUSTRIA GMBHInventors: Klemens Springer, Friedrich Johannes Kilian
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Patent number: 11919242Abstract: A method for calibrating a 3D printer includes the steps of providing information obtained in a factory calibration indicating a center of an inner diameter of a tip orifice in a metal extrusion nozzle and a center of a tip surface for the nozzle and inductively sensing the nozzle with an eddy current sensor when secured to a print head on a gantry or robotic arm of the 3D printer to identify a sensed location of the center of the tip surface of the nozzle. The method includes determining a location of the center of the inner diameter of the tip orifice on the nozzle on the print head and utilizing the provided information to locate the center of the inner diameter of the tip orifice.Type: GrantFiled: December 27, 2021Date of Patent: March 5, 2024Assignee: Stratasys, Inc.Inventors: Michael Bosveld, Thomas Peter Paul
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Patent number: 11911947Abstract: An injection molding machine includes a cylinder that accommodates a molten resin, a discharging nozzle, a piston that discharges the molten resin from the discharging nozzle, and one or more processors configured to execute the following functions. The functions include calculating a target pressure at which a flow rate of the molten resin discharged from the discharging nozzle becomes an indicated flow rate, controlling a pressure of the molten resin in the cylinder such that the pressure becomes the target pressure, acquiring a temperature of the molten resin in the cylinder, and acquiring a pseudo-plastic viscosity corresponding to the temperature of the molten resin. The target pressure is calculated based on the indicated flow rate, the temperature of the molten resin, the pseudo-plastic viscosity, and the size of the discharging nozzle.Type: GrantFiled: March 17, 2022Date of Patent: February 27, 2024Assignee: TOYOTA JIDOSHA KABUSHIKI KAISHAInventor: Yasuhiro Yamamoto
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Patent number: 11904524Abstract: A three-dimensional modeling device includes a modeling unit having a nozzle configured to eject a modeling material, a stage, a movement mechanism unit for changing a relative position between the nozzle and the stage, a measuring unit, a reference unit having a reference surface arranged at a position that corresponds to a deposition surface of the stage in an intersecting direction and where the reference surface can face the measuring unit, the reference unit being separate from the nozzle, and a control unit controlling the modeling unit and the movement mechanism unit. The control unit controls the measuring unit to measure a first distance between the measuring unit and the reference surface and a second distance between the measuring unit and the distal end surface, and decides a distance between a distal end surface of the nozzle and the deposition surface, based on the first and second distances.Type: GrantFiled: April 20, 2022Date of Patent: February 20, 2024Assignee: Seiko Epson CorporationInventors: Hirokazu Yanagisawa, Kenichi Ono, Naoki Shishido
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Patent number: 11897197Abstract: A three-dimensional printer for generating a printed component, includes a build substrate defining a surface that supports the printed component and a heated nozzle including a nozzle body. The heated nozzle is configured to deposit a build material upon either the build substrate or the printed component. The three-dimensional printer also includes a heated plate including one or more heating elements and a main body that defines an opening for receiving the nozzle body of the heated nozzle. The one or more heating elements are configured to heat at least a portion of the heated plate to a predefined temperature, where a volume of hot air is created between the heated plate and the printed component when the heated plate is heated to the predefined temperature.Type: GrantFiled: September 17, 2021Date of Patent: February 13, 2024Assignee: ESSENTIUM IPCO, LLCInventors: Natalie Pardivala, Nirup Nagabandi
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Patent number: 11884018Abstract: Examples disclosed herein relate to a finishing system for a three-dimensional (3D) printed part. Example systems include a sensor to detect a marking on a portion of the 3D printed part. A post-processing component of the system may perform a finishing operation on the portion of the 3D printed part while the marking is detected on the 3D printed part.Type: GrantFiled: April 11, 2018Date of Patent: January 30, 2024Assignee: Hewlett-Packard Development Company, L.P.Inventors: William E Hertling, Jeffrey Porter
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Patent number: 11884020Abstract: A method of calibrating a print head of a printing system comprises applying voltage to the print head to effect a dispensing of liquid material from the print head; receiving, directly from a sensor within the print head, a signal correlative to a change in an amount of liquid in the print head; and varying the voltage responsively to the signal.Type: GrantFiled: December 4, 2018Date of Patent: January 30, 2024Assignee: Stratasys Ltd.Inventors: Itai Lishner, Barak Glassman
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Patent number: 11884012Abstract: A three-dimensional shaping device includes a supply flow channel through which a shaping material flows, an ejection amount control mechanism that controls a flow amount of the shaping material to be ejected from a nozzle, a branch flow channel branched from a first partial flow channel as a flow channel between the melting section and the ejection amount control mechanism out of the supply flow channel, a transfer mechanism that transfers the shaping material in the second partial flow channel to the first partial flow channel via the branch flow channel, and a control section that controls the transfer mechanism to transfer the shaping material in the second partial flow channel to the first partial flow channel in a period from stopping the ejection of the shaping material from the nozzle to resuming the ejection.Type: GrantFiled: March 27, 2020Date of Patent: January 30, 2024Assignee: SEIKO EPSON CORPORATIONInventors: Kohei Yuwaki, Koichi Saito
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Patent number: 11833716Abstract: A method for producing a roofing detail part for sealing a roof element, the method including the steps of: (a) providing and/or obtaining a digital model of a roof element to be sealed; and (b) based on the digital model, producing a roofing detail part fitting on the outer shape of the roof element by additive manufacturing.Type: GrantFiled: November 9, 2021Date of Patent: December 5, 2023Assignee: SIKA TECHNOLOGY AGInventors: Roy Z'rotz, Simon Schoenbrodt, Herbert Ackermann
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Patent number: 11833740Abstract: An example technique may include depositing, on or adjacent a substrate, a first volume of a polymeric material using an additive manufacturing technique. The first volume of the polymeric material has a first degree of polymer orientation associated with a first deposition rate and a first temperature. The example technique may include depositing, on or adjacent the substrate or the first volume of material, at least one second volume of the polymeric material. The second volume of the polymeric material has a second degree of polymer orientation associated with a second deposition rate and a second temperature. The first volume and the second volume are configured to respond to a shape change stimulus by exhibiting a respective first change in dimension and a second change in dimension. The first change in dimension is different from the second change in dimension by a predetermined threshold.Type: GrantFiled: April 26, 2021Date of Patent: December 5, 2023Assignee: Rolls-Royce CorporationInventor: Quinlan Yee Shuck
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Patent number: 11833760Abstract: A laser conformal manufacturing method of a flexible sensor comprises: obtaining morphology data of a curved surface, and constructing a Standard Triangle Language (STL) model of the curved surface; introducing into a 3D modeling software, and combining the curved surface with a clamper holder; manufacturing to obtain the clamper with the curved surface; coating material to be manufactured on a 3D curved surface of the clamper with the curved surface; positioning to a processing platform of a laser device; constructing a model of a pattern to be manufactured by laser based on the STL model of the curved surface, and constructing an STL model or a dwg model of the pattern to be manufactured; introducing into the laser device, turning on the laser device, and running a 3D dynamic focus system; repeating the steps 4-8, and stripping the flexible sensor from the 3D curved surface.Type: GrantFiled: February 14, 2023Date of Patent: December 5, 2023Assignee: Xiamen UniversityInventors: Wei Zhou, Rui Chen, Xinning Zhu, Tao Luo, Weisong Ling, Chiqian Xiao
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Patent number: 11828403Abstract: Provided is an insulation product, optionally in a tubular form, that includes a coated foam insulation layer, where the foam insulation layer has a closed-cell structure. The coating can comprise a thermoplastic elastomer that seamlessly covers and is bonded to an outer surface of the elastomeric foam layer in the absence of an adhesive bonding material to protect the foam insulation layer, e.g., during outdoor insulation applications. A pipe where the insulation product is installed is also provided, as is a method of installing the insulation product, and a method of producing the insulation product.Type: GrantFiled: April 28, 2020Date of Patent: November 28, 2023Assignee: L'Isolante K-Flex S.p.A.Inventor: Biju Valakkadavil Thomas
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Patent number: 11806935Abstract: A method of residual ink removal in an ink-dependent 3-D printing process includes pre-heating a build block to an evaporation temperature. This is preferably done after stacking and before compression. Later compression will then involve a higher temperature to allow fusing of thermoplastic material in the build block, but without residual ink.Type: GrantFiled: May 19, 2021Date of Patent: November 7, 2023Assignee: Impossible Objects, Inc.Inventors: Robert Swartz, Eugene Gore, Buckley Crist, Darren Fill, John Bayldon
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Patent number: 11794413Abstract: Systems and techniques are described for additive manufacturing, e.g., 3D printing, a component on an unconstrained freeform build surface. The systems and techniques may allow determining a 3D trajectory and/or deformation of a target deposition region on the build surface by determining a relative location of at least one registration feature on the build surface. Control circuitry may control, based on the 3D trajectory and/or deformation and based on a build model of the component, at least one dispenser to cause dispensing of at least one composition from the at least one dispenser in a predetermined pattern on or adjacent to the target deposition region. The predetermined pattern of the composition defines at least one portion of the component.Type: GrantFiled: July 2, 2019Date of Patent: October 24, 2023Assignee: Regents of the University of MinnesotaInventors: Michael C. McAlpine, Zhijie Zhu
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Patent number: 11767623Abstract: This invention relates to a process and a device for manufacturing cellulose-based webs which are directly formed from lyocell spinning solution and in particular for the washing of directly formed cellulose webs.Type: GrantFiled: May 27, 2022Date of Patent: September 26, 2023Assignee: LENZING AGInventors: Mirko Einzmann, Malcolm Hayhurst, Ibrahim Sagerer-Foric
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Patent number: 11759998Abstract: An object of the present invention is to provide a method for producing a gelatin formed body having a minimized content of a component harmful to a living body and high biocompatibility with high shaping accuracy, and a gelatin formed body produced by the method. According to the present invention, provided is a method for producing a gelatin formed body, the method including: a step a of forming, on a substrate, a layer containing a powder which is obtained by air-drying an aqueous gelatin solution and has an average particle diameter of 25 to 200 ?m; and a step b of jetting liquid droplets of an aqueous solution containing alcohols having a boiling point of 120° C. or lower toward the layer formed in the step a from a nozzle and flying the jetted liquid droplets so that the liquid droplets are landed on the layer formed in the step a, thereby forming a gelatin formed body.Type: GrantFiled: December 7, 2018Date of Patent: September 19, 2023Assignee: FUJIFILM CorporationInventors: Manabu Katsumura, Takahiro Hiratsuka, Hideo Fushimi, Yoshio Ishii, Ai Okamura, Hiroshi Ota, Jun Arakawa