Patents Examined by Anthony M Liang
  • Patent number: 11935676
    Abstract: An Sm—Fe—N-based magnetic material according to the present disclosure includes a main phase having a predetermined crystal structure. The main phase has a composition represented by a molar ratio formula (Sm(1-x-y-z)LaxCeyR1z)2(Fe(1-p-q-s)CopNiqMs)17Nh (where, R1 is a predetermined rare earth element, M is a predetermined element, and 0?x+y<0.04, 0?z?0.10, 0<p+q?0.10, 0?s?0.10, and 2.9?h?3.1 are satisfied). A lattice volume of the main phase is 0.830 nm3 to 0.840 nm3, and a density of the main phase is 7.70 g/cm3 to 8.00 g/cm3.
    Type: Grant
    Filed: September 21, 2021
    Date of Patent: March 19, 2024
    Assignee: TOYOTA JIDOSHA KABUSHIKI KAISHA
    Inventors: Daisuke Ichigozaki, Tetsuya Shoji, Noritsugu Sakuma, Akihito Kinoshita, Masaaki Ito
  • Patent number: 11935983
    Abstract: Methods and systems for using a photosintering system to sinter one or more paint layers for a paint circuit. In one aspect, a photosintering system includes a photosintering device including a light source and multiple proximity sensors, a data communication link, and one or more processors in data communication with the photosintering device over the data communication link, and is operable to perform the operations of obtaining an image of a sintering area, generating a grid of the sintering area including multiple sub-areas, and for each sub-area of the multiple sub-areas: determine a respective fractional sintering energy for the sub-area, indicate how to position a photosintering device relative to the sub-area, obtain current positional information for the photo sintering device, determining that the current positional, determine an exposure sintering energy for the particular sub-area, and trigger exposure of the exposure sintering energy to the particular sub-area.
    Type: Grant
    Filed: October 25, 2019
    Date of Patent: March 19, 2024
    Assignee: Google LLC
    Inventors: Aleksey Bieneman, Katy Kasmai, Haydn Kirk Vestal
  • Patent number: 11925985
    Abstract: Disclosed is a method of making a part, comprising: forming the part via an additive manufacturing process, wherein the additive manufacturing process comprises layering, melting, and solidifying a metal alloy based on a three dimensional numerical model, wherein the formed part comprises a microstructure, wherein the microstructure comprises an average columnar grain length; and heat treating the formed part, wherein heat treating comprises heating to between 750° C. and 1200° C. for a time between 0.5 hours and 10 hours and then cooling the formed part below 750° C., wherein after heat treating, the formed part has an average columnar grain length of about 400 micrometers to about 1000 micrometers, as measured using electron backscattered diffraction.
    Type: Grant
    Filed: June 26, 2019
    Date of Patent: March 12, 2024
    Assignee: HAMILTON SUNDSTRAND CORPORATION
    Inventors: Faramarz M. Zarandi, Jesus A. Garcia, Evan J. Butcher
  • Patent number: 11927231
    Abstract: A brake rotor having a composite structure may include an annular body defining opposite friction surfaces of the brake rotor. The annular body may include a core made of an Al—Si alloy, a thermal barrier layer made of a thermally insulating material disposed on the core, and a wear-resistant layer made of an Fe—Al—Si—Zr alloy disposed on the core over the thermal barrier layer. The wear-resistant layer may define a first one of the opposite friction surfaces of the annular body.
    Type: Grant
    Filed: July 12, 2022
    Date of Patent: March 12, 2024
    Assignee: GM GLOBAL TECHNOLOGY OPERATIONS LLC
    Inventors: Heewook Lee, Zhongyi Liu, Anil K. Sachdev, Tyson Whittier Brown, Ratandeep Singh Kukreja
  • Patent number: 11920206
    Abstract: A cold rolled steel flat product for packaging made of a low carbon steel having a thickness of less than 0.49 mm and a method of making. The steel flat product has a martensite-free microstructure and represents a standard grade for packaging with tensile strengths from 300 to 550 MPa, which can be produced from a cold-rolled steel sheet with a carbon content from 0.01% to 0.1% by weight by inductive annealing of the steel sheet and subsequent water cooling for quenching the recrystallization-annealed steel sheet. To achieve flatness of 5 I-units or less, the induction annealed steel sheet is first primarily cooled in the manufacturing process to a take-off temperature at a rate of less than 1000 K/s, with the take-off temperature being below the transformation temperature of 723° C., and thereafter a secondary cooling by water cooling with a water temperature of less than 80° C. at a rate of more than 1000 K/s.
    Type: Grant
    Filed: October 3, 2022
    Date of Patent: March 5, 2024
    Assignee: thyssenkrupp Rasselstein GmbH
    Inventors: Burkhard Kaup, Peter Kirchesch, Manuel Köhl, Dimitrios Nouskalis, Alexander Gossen, Björn Ehmke
  • Patent number: 11920208
    Abstract: A cold-rolled and heat-treated steel sheet, has a composition comprising, by weight percent: n0.10%?C?0.25%, 3.5%?Mn—?6.0%, 0.5%?Si?2.0%, 0.3%?Al?1.2%, with Si+Al?0.8%, 0.10%?Mo?0.50%, S?0.010%, P?0.020%, N?0.008%. The cold-rolled steel sheet has a microstructure consisting of, in surface fraction: between 10% and 45% of ferrite, having an average grain size of at most 1.3 ?m, the product of the surface fraction of ferrite by the average grain size of the ferrite being of at most 35 ?m %, between 8% and 30% of retained austenite, the retained austenite having an Mn content higher than 1.1*Mn %, Mn % designating the Mn content of the steel, at most 8% of fresh martensite, at most 2.5% of cementite and partitioned martensite.
    Type: Grant
    Filed: December 18, 2018
    Date of Patent: March 5, 2024
    Assignee: ARCELORMITTAL
    Inventors: Coralie Jung, Astrid Perlade, Kangying Zhu, Frédéric Kegel
  • Patent number: 11913085
    Abstract: A method for preparing a press-hardened steel component is provided. The method includes forming a heated blank by heating a steel alloy blank to a first temperature in a first zone of a furnace having two or more zones, and after the heating of the steel alloy blank to the first temperature, heating the steel alloy blank to a second temperature in a second zone of the furnace. The second temperature is greater than the first temperature. The first zone has a first flow rate for a protective gas, and the second zone has a second flow rate for the protective gas that is greater than the first flow rate. The method further includes stamping and quenching the heated blank at a constant rate to a temperature between a martensite finish temperature of the steel alloy defining the steel alloy blank and room temperature to form the press-hardened steel component.
    Type: Grant
    Filed: October 13, 2022
    Date of Patent: February 27, 2024
    Assignees: GM Global Technology Operations LLC, Northeastern University
    Inventors: Zhisong Chai, Tingdong Ren, Jinlong Zhu, Wei Xu, Jianfeng Wang
  • Patent number: 11913089
    Abstract: Provided is a density clad steel sheet having excellent strength and plateability, the clad steel sheet including a base metal, and a clad material provided at both sides of the base metal, wherein the base metal is a ferrite-austenitic duplex lightweight steel sheet comprising, by wt %, 0.3-0.7% of C, 2.0-9.0% of Mn, 4.5-8.0% of Al and the balance of Fe and inevitable impurities, and the clad material is a ferrite carbon steel comprising, by wt %, 0.0005-0.2% of C, 0.05-2.5% of Mn and the balance of Fe and inevitable impurities.
    Type: Grant
    Filed: July 25, 2019
    Date of Patent: February 27, 2024
    Assignee: POSCO CO., LTD
    Inventors: Min-Seo Koo, Tae-Jin Song
  • Patent number: 11913087
    Abstract: Provided is a high-strength steel sheet having excellent ductility, bendability, and TS of 500 MPa or more, in particular, a high-strength thin steel sheet for cans having a sheet thickness of 0.1 to 0.8 mm, the steel sheet having a chemical composition containing C: 0.03-0.15%, Si: 0.01-0.05%, Mn: more than 0.6% and 1.5% or less, P: 0.025% or less, S: 0.02% or less, Al: 0.01-0.10%, N: 0.0005-0.0100%, Ti: 0.005-0.020%, B: 0.0005-0.0100%, and Nb: 0.0050-0.0200% with the balance being Fe and inevitable impurities, in which the steel sheet has a metallic structure containing, in area ratio, 85% or more of ferrite and 1-10% of martensite, the martensite has a grain size of 5 ?m or less, and a ratio of martensite having a grain size of 2 ?m or less is 80% or more.
    Type: Grant
    Filed: October 29, 2018
    Date of Patent: February 27, 2024
    Assignee: JFE STEEL CORPORATION
    Inventors: Fusae Shiimori, Hayato Saito, Nobusuke Kariya, Katsumi Kojima
  • Patent number: 11911822
    Abstract: Three-dimensional multi-layer composite structures prepared by additive manufacturing techniques, as well as methods of preparing the structures by additive manufacturing techniques, wherein a multi-layer structure has layers of at least two different thicknesses and a precision thickness are disclosed herein. In some embodiments, a method includes forming a coarse feedstock layer having a coarse feedstock layer thickness, solidifying a portion of the coarse feedstock layer to form a solidified coarse feedstock layer having a solidified coarse feedstock layer thickness, before or after forming the solidified coarse feedstock layer, forming at least one fine feedstock layer having a fine feedstock layer thickness that is less than the coarse feedstock layer thickness, and solidifying a portion of the at least one fine feedstock layer to form the at least one solidified fine feedstock layer having a solidified fine feedstock layer thickness that is less than the solidified coarse feedstock layer thickness.
    Type: Grant
    Filed: December 3, 2021
    Date of Patent: February 27, 2024
    Assignee: ENTEGRIS, INC.
    Inventors: Thines Kumar Perumal, Subhash Guddati, Montray Leavy, Virendra Warke, Devon N. Dion
  • Patent number: 11913104
    Abstract: The present disclosure provides a short-process high-performance forming method of a high-strength aluminum alloy, and use thereof. In the present disclosure, pre-hardening treatment is conducted on an obtained W-temper aluminum alloy sheet blank after a solution treatment and quenching, to obtain a pre-hardened aluminum alloy sheet blank for batch supply. The pre-hardened aluminum alloy sheet blank is subjected to plastic forming, to obtain a component with satisfactory performances. After the pre-hardening treatment, a high-strength aluminum alloy sheet blank forms a GPII zone that is completely coherent with a matrix, and has a room-temperature formability exceeding that off traditional soft sheet blank. Moreover, the GPII zones interact with dislocations during the forming, resulting in planar slips. In this way, large-scale dynamic recovery is more effectively suppressed, thus enhancing a work hardening ability of a formed component.
    Type: Grant
    Filed: June 10, 2023
    Date of Patent: February 27, 2024
    Assignee: WUHAN UNIVERSITY OF TECHNOLOGY
    Inventors: Zhili Hu, Pengfei Wei, Lin Hua
  • Patent number: 11913118
    Abstract: The present disclosure relates to coated steel strip providing the steel with cathodic protection before and after the steel is press hardened or hot formed at a high austenitization temperature up to 950° C. The coating of the coated steel strip comprises zinc, aluminum, and at least one element selected from manganese (Mn) and/or antimony (Sb).
    Type: Grant
    Filed: February 28, 2019
    Date of Patent: February 27, 2024
    Assignees: NUCOR CORPORATION, TECK METALS LTD.
    Inventors: Weiping Sun, Nan Gao, Yihui Liu
  • Patent number: 11898227
    Abstract: An environmentally resistant alloy is disclosed having a transition metal that upon being included in the Ni Cr Al alloy causes no liquid phases below 1310° C., creates over 45% of a gamma phase above 900° C. up to 1310° C., creates over 30% comprised of a gamma prime phase between 450° C. and 600° C., and wherein the gamma prime phase is characterized by a formula (Ni,Co)x(Cr,Al,Mo)y wherein x and y are integers.
    Type: Grant
    Filed: October 11, 2019
    Date of Patent: February 13, 2024
    Assignee: Schlumberger Technology Corporation
    Inventor: Manuel Marya
  • Patent number: 11898213
    Abstract: A method of treating a sintered mining insert including cemented carbide includes the step of subjecting the mining insert to a surface hardening process. The surface hardening process is executed at an elevated temperature of or above 100° C. A mining insert is also provided, wherein the HV1 Vickers hardness measurement increase (HV1%) from the surface region, measured as an average of HV1 measurements taken at 100 ?m, 200 ?m and 300 ?m below the surface, compared to the HV1 Vickers hardness measured in the bulk (HV1bulk), is at least 8.05-0.00350×HV1bulk.
    Type: Grant
    Filed: December 18, 2020
    Date of Patent: February 13, 2024
    Assignees: AB Sandvik Coromant, Sandvik Mining and Construction Tools AB
    Inventors: Ioannis Arvanitidis, Andreas Blomqvist, Jose Luis Garcia, Erik Holmstrom, Mirjam Lilja
  • Patent number: 11891676
    Abstract: A flat steel product for production of a sheet metal component by hot forming includes a steel substrate consisting of a steel including 0.1-3% by weight of Mn and optionally up to 0.01% by weight of B, an aluminium-based coating disposed on at least one side of the steel substrate. A coating here has an applied layer weight of 15-30 g/m2. In addition, the coating has an Al base layer consisting of 1.0-15% by weight of Si, optionally 2-4% by weight of Fe, 0.1-5.0% by weight of alkali metals or alkaline earth metals, and optional further constituents, the contents of which are limited to a total of not more than 2.0% by weight, and aluminium as the balance.
    Type: Grant
    Filed: November 1, 2022
    Date of Patent: February 6, 2024
    Assignee: ThyssenKrupp Steel Europe AG
    Inventors: Maria Köyer, Fred Jindra, Dirk Czupryna
  • Patent number: 11891675
    Abstract: Disclosed is a duplex stainless clad steel plate in which a duplex stainless steel plate as a cladding metal is bonded or joined to one or both surfaces of a base steel plate, in which the base steel plate comprises a predetermined chemical composition such that Nb/N is 3.0 or more and Ceq is 0.35 to 0.45, and the duplex stainless steel plate comprises: a predetermined chemical composition such that PI is 34.0 to 43.0; and a microstructure containing a ferrite phase in an area fraction of 35% to 65%, and in the microstructure, an amount of precipitated Cr is 2.00% or less and an amount of precipitated Mo is 0.50% or less.
    Type: Grant
    Filed: March 28, 2019
    Date of Patent: February 6, 2024
    Assignee: JFE STEEL CORPORATION
    Inventors: Yota Kuronuma, Hirofumi Ohtsubo, Tomoyuki Yokota
  • Patent number: 11889904
    Abstract: A discoloration resistant Gold alloy for jewelry characterized in that it comprises in weight: Gold, in the amount comprised between 755‰ and 770‰, Copper, in the amount comprised between 165‰ and 183‰, Silver, in the amount comprised between 28‰ and 50‰, Palladium, in the amount comprised between 19‰ and 23‰ and Iron, in the amount comprised between 2‰ and 6‰. and characterized by the absence of Vanadium.
    Type: Grant
    Filed: March 14, 2019
    Date of Patent: February 6, 2024
    Assignee: Argor-Heraeus SA
    Inventors: Sergio Arnaboldi, Marta Rossini, Marco Nauer
  • Patent number: 11890678
    Abstract: Systems and methods for removing an oxide layer in an additive manufacturing process are provided. A direct write machine may be used to create wire bonds for semiconductors. The direct write machine may deposit a conductive print material between bond pads to create interconnections. The bond pads may comprise aluminum and an aluminum oxide layer on an outer surface. The presence of an aluminum oxide layer may decrease the electrical connection between the wire bond and the aluminum substrate. To remove the aluminum oxide layer, an abrasive tool is provided to ultrasonically abrade the aluminum oxide layer while the conductive print material is being deposited. The conductive print material may include abrasive additives materials to further aid in abrading the aluminum oxide layer.
    Type: Grant
    Filed: October 25, 2021
    Date of Patent: February 6, 2024
    Assignee: Honeywell Federal Manufacturing & Technologies, LLC
    Inventors: Barbara D. Young, Jeffery J. Warger
  • Patent number: 11891681
    Abstract: The present invention has as its technical problem to prevent cracking when producing a steel sheet by ferritic stainless steel sheet and provide a ferritic stainless steel sheet excellent in toughness and a part using the same. To solve this technical problem, the present invention provides steel comprised of, by mass %, C: 0.001 to 0.030%, Si: 0.01 to 1.00%, Mn: 0.01 to 1.00%, P: 0.010 to 0.050%, S: 0.0002 to 0.0100%, Cr: 10.0 to 20.0%, N: 0.001 to 0.030%, Nb: 0.10 to 0.40%, B: 0.0002 to 0.0030%, Al: 0.005 to 0.100%, and a balance of Fe and unavoidable impurities in which the amount of solute Nb being less than or equal to a smaller value of 0.20 and (Nb content-0.08) mass %.
    Type: Grant
    Filed: February 17, 2022
    Date of Patent: February 6, 2024
    Assignee: NIPPON STEEL STAINLESS STEEL CORPORATION
    Inventors: Junichi Hamada, Atsutaka Hayashi
  • Patent number: 11891673
    Abstract: A hot-shapable uncoated steel-plate workpiece is press hardened by first transporting the plate through a heating zone continuously or discontinuously and there heating the plate to an austenitizing temperature while blocking entry of oxygen into the heating zone. Then the heated plate is cooled in a cooling zone to a martensitizing temperature below the austenitizing temperature without contacting the heated plate with oxygen. Finally, immediately and without cooling of the cooled workpiece to a martensite start temperature, the cooled workpiece is deformed at least partially in a finishing press into a desired shape.
    Type: Grant
    Filed: June 9, 2021
    Date of Patent: February 6, 2024
    Assignee: BILSTEIN GMBH & CO. KG
    Inventor: Seyed Amin Mousavi Rizi