Abstract: An improved emulsion explosive composition including hollow microspheres/bulking agents having high density and high strength. The hollow microspheres/bulking agents have true particle densities of about 0.2 grams per cubic centimeter or greater and include glass, siliceous, ceramic and synthetic resin microspheres, expanded minerals, and mixtures thereof. The preferred weight percentage of hollow microspheres/bulking agents in the composition ranges from 3.0 to 10.0 A chlorinated paraffin oil, also present in the improved emulsion explosive composition, imparts a higher film strength to the oil phase in the emulsion. The emulsion is rendered nonincendive by the production of sodium chloride in situ via the decomposition of sodium nitrate, a chlorinated paraffin oil, and sodium perchlorate. The air-gap sensitivity is improved by the in situ formation of monomethylamine perchlorate from dissolved monomethylamine nitrate and sodium perchlorate.

Abstract: A conductor runner composition is disclosed for using combination with resistors to limit and control the temperature coefficient resistance tracking of the resistors over varying temperatures. The conductor runner composition includes less than 60 weight percent silver powder which limits the amount of silver diffusing into the resistor at the resistor/conductor termination and thus reduces the effect of resistor/conductor interactions on the temperature coefficient of resistance of a resistor. The conductor has an extremely low TCR and resistivity combination.

Abstract: A permanent magnet formed by a permanent magnet alloy of R--T--B system chiefly comprising a transition metal T, a rare earth element R including yttrium and boron B, and coated with a protective plating layer of Ni or an Ni alloy, wherein said protective plating layer is 30 .mu.m or less in thickness, and the inter-cell pitch in the surface of said protective plating layer is 14 .mu.m or more.

Abstract: A process for forming contact material of an electrode comprises the steps of preparing chromium of which oxygen content is substantially reduced, forming a molten mixture of the chromium and copper, atomizing the molten mixture into fine particles to obtain Cu-Cr alloyed powder, compacting Cu-Cr alloyed powder under desired pressure, and sintering the compacted alloyed powder. The oxygen content of the chromium may be reduced until less than 0.1 wt %. In a course of the process, a metal having melting point lower then copper may be blended. The metal may be blended in Cu-Cr alloyed powder, or blended in the molten mixture of copper and chromium. Alternatively, the process further includes the steps of forming a second molten mixture of copper and a metal having melting point lower than copper, atomizing the second molten mixture into fine particles to obtain alloyed powder of copper and the metal, and blending Cu-Cr alloyed powder with the alloyed powder of copper and the metal.

Abstract: An extruder housing is formed for a double-worm or double-screw extruder by providing a steel body with a seamless one-piece structure and hot-isostatically pressing the body and the powder-metallurgical wear-resistant material lining the preferably conical bores of the housing to form a wear-resistant layer which is bonded to the steel body by a diffusion layer.

Abstract: Microlaminated composite articles are made by combining one or more sheets of flexible sintered crystalline ceramic foil with one or multiple inorganic substrate layers, e.g., of metal foil, to form a stack which is then heated below the melting temperatures of the foil and substrate layers, and under slight or moderate pressure, to provide a well-bonded composite article which is essentially free of interlaminar cementing or sealing materials.

Abstract: There is disclosed a process for preparing a resin composition for powder molding, comprising 50 to 97 wt % of a metal or alloy powder and 50 to 3 wt % of a thermoplastic resin having heat resistance and crystallinity, which process comprises dissolving the thermoplastic resin having heat resistance crystallinity in a solvent and at the same time, dispersing therein at least one metal or alloy powder selected from iron, brass, nickel silver, stainless steel and aluminum, having an average particle diameter of not more than 500 .mu.m to thereby prepare a mixture. In addition, there is disclosed a process for producing a powder molded product which comprises cold compressing molding the above resin composition and then heating the molding at a temperature not less than the melting point of the thermoplastic resin. This powder molded product has excellent dimensional stability against heat, chemical resistance, and mechanical strength.

Abstract: The invention relates to a method of safely preparing stable water-in-oil emulsion explosives. After formation of the emulsion explosive, it is cooled in a heat exchanger which uniformly cools the emulsion. The physical characteristics of the heat exchanger also limit the extent of detonation if it should occur. In order to improve stability of the emulsion explosive, the oxidizer is blended with the emulsion subsequent to cooling the emulsion.

Abstract: Billets are produced from powdery alloys by a process which comprises densely packing in a can a powdery metal or alloy easy of plastic working and a powdery alloy difficult of plastic working in that order, sealing hermetically the can and thereafter degassing the same; or a process which comprises densely packing a powdery alloy difficult of plastic working in a can and, then, densely packing a powdery metal or powdery alloy easy of plastic working in the can to make the powdery metal or alloy into a lid of the can, wherein the powdery alloy easy of plastic working is coarse powder, while the powdery alloy difficult of plastic working is fine powder, and the powdery alloy is a rapidly solidified powdery alloy comprising an Al-base, Mg-base, Ni-base, Ti-base or Fe-base alloy.

Abstract: In accordance with this invention, there is provided a process for producing a shaped article in which a reaction mixture containing at least two elemental materials is first charged into a die to form a shaped green body. A uniaxial pressure of from about 500 to about 5,000 pounds per square inch of cross-sectional area of the green body is then uniaxially applied to the green body, and the green body is then ignited; during ignition, the uniaxial pressure of from about 500 to about 5,000 pounds per square inch is maintained at a substantially constant level and continually applied to the reaction mixture.

Abstract: A process for preparing silicon carbide by carbothermal reduction is disclosed. This process involves rapidly heating a particulate reactive mixture of a silica source and a carbon source to form a product which shows improved uniformity of crystal size. The product of this process can be used to form a densified part.

Abstract: A process for producing a dense composite material by combustion synthesis. In the first step of the process, a reaction mixture comprised of an elemental material is provided. The elemental material is charged to a die, a uniaxial pressure of from about 500 to about 5,000 pounds per square inch is applied to the elemental material within the die, and the elemental material within the die is ignited. Prior to, during, and subsequent to the time said elemental material is been ignited, the uniaxial pressure of from about 500 to about 5,000 pounds per square inch is applied to the elemental material within said die.

Abstract: A method for insulating metal powder particles comprises steps of placing the metal powder particles in a mixing container and adding a monomer in solution to the metal powder particles to form a mixture. The mixture is then stirred to provide an even consistency and is baked to remove solvents. The mixture is then stirred and the monomer is polymerized by exposing the monomer coated carbonyl iron particles to moist gas. The mixture is then ground to form a powder. The powder is suitable for incorporation into plastic resins for subsequent casting to form radio frequency shields having high DC resistance.

Abstract: An iron base wear-resistant surfacing alloy characterized by the absence of cobalt. The alloy is in the form of a hollow ductile wire having a powdered metal core. The wire comprises a mild steel, and the composition of the wire and core, taken together, consists essentially of, by weight, from about 3% to about 5% boron; up to about 10% chromium; from about 27% to 43% nickel; from about 0.1% to about 5% silicon; from about 0.2% to about 1.5% carbon; from about 0.1% to about 2 % manganese; with iron comprising the balance and in amounts greater than 43%.

Abstract: The disclosure relates to a binder, and the method of formulating the said binder, which is suitable for shaping parts from metallic and/or ceramic particles by injection molding. The binder comprises materials that are mainly thermoplastics, each of which having a percentage that is determined by its thermogravimetric analysis (TGA) profile and a weight loss versus temperature profile that is designed for the binder to allow highest binder removal rate from a green body by progressive heating. The removal of this binder from the green body is performed within a much shorter period of time than those published in the prior art. An example binder comprises 40-70% HDPE, 18-30% Paraffin wax, 10-25% microcrystalline wax and 2-5% stearic acid. Another binder comprises 35-65% PP, 23-35% paraffin wax, 10-25% microcrystaline wax and 2-5% stearic acid.

Abstract: An article of manufacture is disclosed having a first part constructed or powdered metal and having a lip which extends outwardly from one end of the first part. A second part, for example a steel stamping, has a first side, a second side and an opening extending between its sides. The opening is dimensioned so that, with the second part positioned on the end of the first part, the lip extends through the opening and outwardly from the second or outer side of the second part. The first and second parts are then mechanically secured together by deforming the lip so that a portion of lip overlies and entraps an edge portion of the second part between the deformed lip and the end of the first part.

Abstract: There is disclosed a precious metal article which is formed of a solid-phase sintered product of a precious metal powder. For manufacturing the precious metal article, a moldable mixture which contains a precious metal powder and a binder removable by sintering is shaped into a prescribed molded object, and the molded object is then subjected to sintering. The moldable mixture is produced by preparing a precious metal powder, preparing a jellylike cellulose binder by blending a cellulose with water and leaving for a prescribed period of time, and blending the precious metal powder and the jellylike cellulose binder together. The most preferable moldable mixture contains 50 to 90% by weight of precious metal powder, 0.8 to 8% by weight of water-soluble cellulose binder, 0.08 to 3% by weight of a surface-active agent. 0.1 to 3% by weight of oil, balance water and unavoidable impurities.

Abstract: A drum assembly for the collection and disposal of hazardous waste includes an enclosure with an access hole for collecting the waste. After the waste has been collected, the drum is opened and an insert is positioned to cover the access hole. The drum is then closed to form a sealed container.

Abstract: An impervious corrosion resistance nickel-chromium coating on a metallic substrate, such as an iron-containing alloy substrate that protects the substrate from a corrosive media and the process for producing the coating on the substrate.

Abstract: A process for preparing a diamond particle/silver metal matrix composite ucture by coating diamond particles with molten silver nitrate, decomposing the silver nitrate to form a silver metal coating on the surfaces of the diamond particles, consolidating the silver metal coated diamond particles into a composite structure having continuous pores between the silver metal coated diamond particles, infiltrating the continuous pores of the composite with molten silver nitrate and decomposing the silver nitrate to form silver metal which fills the continuous pores of the composite structure.