Patents Examined by Archene A. Turner
  • Patent number: 10751805
    Abstract: A coated cutting tool is provided which has improved wear resistance and fracture resistance and which accordingly has a long tool life. A coated cutting tool comprising a substrate and a coating layer formed on the substrate, wherein: the coating layer comprises at least one composite compound layer containing a compound having a composition represented by (Ti1-xMox)N (wherein x denotes an atomic ratio of the Mo element based on a total of the Ti element and the Mo element and satisfies 0.01?x?0.30); a ratio I(200)/I(111) between a peak intensity I(111) for a (111) plane of cubic crystals of the composite compound layer and a peak intensity I(200) for a (200) plane of the cubic crystals in an X-ray diffraction analysis satisfies 1<I(200)/I(111)?20; and, as to particles which constitute the composite compound layer, an area ratio of particles each having an aspect ratio of 2 or more is 50% or higher.
    Type: Grant
    Filed: June 20, 2018
    Date of Patent: August 25, 2020
    Assignee: TUNGALOY CORPORATION
    Inventor: Hirosato Nishizawa
  • Patent number: 10751806
    Abstract: Provided is a surface-coated cutting tool including: a cutting tool body and a hard coating layer on a surface of the cutting tool body, wherein the hard coating layer includes a complex nitride layer of Al, Cr, Si, and Cu, the complex nitride layer of Al, Cr, Si, and Cu includes a main phase, and CrSi-rich particles and Al-rich particles that are dispersed in the main phase, the main phase satisfies 0.15???0.40, 0.05???0.20, 0.005???0.05, and 0.45?x?0.60, the CrSi-rich particles satisfy 0.20???0.55, 0.20???0.55, 0???0.10, and 0.02?x?0.35, the Al-rich particles satisfy 0.10???0.25, 0.05???0.25, 0???0.10, and 0.02?x?0.35 in a composition formula: (Al1-?-?-?Cr?Si?Cu?)1-xNx), and an occupancy area ratio of the CrSi-rich particles having a major axis of 100 nm or more is 0.20 to 2.0 area %; and an occupancy area ratio of the Al-rich particles having a major axis of 100 nm or more is 0.50 to 3.0 area %.
    Type: Grant
    Filed: March 10, 2017
    Date of Patent: August 25, 2020
    Assignee: MITSUBISHI MATERIALS CORPORATION
    Inventors: Tsuyoshi Ogami, Tatsuo Hashimoto, Natsuki Ichimiya
  • Patent number: 10751804
    Abstract: At least a (Al1-a-b-cCraSibCuc)N (where 0.15?a?0.40, 0.05?b?0.20, and 0.005?c?0.05) layer is provided on a surface of a tool body, a Cr concentration or a Cu concentration periodically changes in a layer thickness direction, a concentration Crmax in a highest content point of Cr is in a range of a<Crmax?1.3a, a concentration Crmin in a lowest content point of Cr is in a range of 0.50a?Crmin<a, and optionally in a case where a Cu composition at one point z along the layer thickness direction is represented by cz and a Cr composition at the point z is represented by az, (cz/az)/(c/a) is 0.7 to 1.5 over the layer thickness direction entirely.
    Type: Grant
    Filed: February 28, 2017
    Date of Patent: August 25, 2020
    Assignee: MITSUBISHI MATERIALS CORPORATION
    Inventors: Shun Sato, Tsuyoshi Ogami, Koichi Tanaka, Tatsuo Hashimoto, Natsuki Ichimiya
  • Patent number: 10745801
    Abstract: The cutting plate 12 includes a base body 22 made of a sintered hard metal. On a top side 23 of the base body 22 there are one or multiple intermediate layers 25 that include an adhesion-promoting layer 26. The adhesion-promoting layer 26 is made of a boron-containing nitride of a transition metal of group IV, group V, and group VI, and contains a plurality of small plates 31 oriented at an angle relative to the top side 23. A diamond layer that is grown on the adhesion-promoting layer 26 includes stalk-shaped crystals, oriented vertically relative to the top side 23, having an aspect ratio greater than three.
    Type: Grant
    Filed: September 13, 2016
    Date of Patent: August 18, 2020
    Assignee: Hilti Aktiengesellschaft
    Inventors: Cord-Henrik Surberg, Orlaw Massler, Matthias Leischner, Stefan Rosiwal
  • Patent number: 10744568
    Abstract: A coated tool include a first surface, a second surface which is adjacent to the first surface, and a cutting edge which is located on at least a portion of a ridge between the first surface and the second surface. The coated tool further includes a substrate, and a coating layer that is located on the substrate. The coating layer includes a titanium carbonitride layer and an aluminum oxide layer which has an ?-type crystalline structure. The titanium carbonitride layer is located nearer to the substrate than the aluminum oxide layer.
    Type: Grant
    Filed: January 25, 2016
    Date of Patent: August 18, 2020
    Assignee: Kyocera Corporation
    Inventors: Kou Ri, Tsuyoshi Yamasaki
  • Patent number: 10738376
    Abstract: A hard coating includes a thin film layer which has a total thickness of 0.5-10 ?m and has an overall composition of Al1-a-bTiaMebN (0.2<a?0.6, 0<b?0.15), where Me is a nitride constituent element having a thermal expansion coefficient of greater than 2.7×10?6/° C. and less than 9.35×10?6/° C., wherein the thin film layer has a structure in which a nano-multilayered-structure of thin layers A, B and C, thin layer B being disposed between thin layer A and thin layer C, is repeatedly laminated at least once.
    Type: Grant
    Filed: August 29, 2016
    Date of Patent: August 11, 2020
    Assignee: KORLOY INC.
    Inventors: Je-Hun Park, Beom-Sik Kim, Seung-Su Ahn, Kyoung-il Kim, Dong-Youl Lee, Sun-Yong Ahn, Young-Heum Kim
  • Patent number: 10737332
    Abstract: Provided is a coated cutting tool comprising a substrate and a coating layer formed on a surface of the substrate. The coating layer includes an alternating laminate structure of an alternating laminate of: a first composite nitride layer including a compound having a composition represented by (TixAl1-x)N (wherein x denotes an atomic ratio of the Ti element based on a total of the Ti element and the Al element and satisfies 0.10?x?0.35); and a second composite nitride layer including a compound having a composition represented by (TiyAlzM1-y-z)N (wherein: M denotes an element of at least one kind selected from Zr, Hf, V, Nb, Ta, Cr, Mo, W, Si and Y; y satisfies 0.30?y?0.90; z satisfies 0.10?z?0.70; and y and z satisfy y+z?1). The first composite nitride layer includes a phase having a lattice constant of from 0.400 nm or more to 0.430 nm or less and a phase having a lattice constant of from 0.755 nm or more to 0.810 nm or less.
    Type: Grant
    Filed: April 5, 2017
    Date of Patent: August 11, 2020
    Assignee: TUNGALOY CORPORATION
    Inventors: Yusuke Hirano, Hirosato Nishizawa
  • Patent number: 10737331
    Abstract: Provided is a coated cutting tool, comprising: a substrate; and a coating layer formed on at least part of a surface of the substrate. The coating layer includes at least one composite nitride layer including a compound having a composition represented by (TixAly)N [x denotes an atomic ratio of a Ti element based on a total of the Ti element and an Al element, y denotes an atomic ratio of the Al element based on a total of the Ti element and the Al element, and 0.10?x?0.50, 0.50?y?0.90, and x+y=1 are satisfied]. The composite nitride layer includes a phase having a lattice constant of from 0.400 nm or more to 0.430 nm or less, and a phase having a lattice constant of from 0.755 nm or more to 0.810 nm or less.
    Type: Grant
    Filed: March 28, 2017
    Date of Patent: August 11, 2020
    Assignee: TUNGALOY CORPORATION
    Inventor: Hirosato Nishizawa
  • Patent number: 10731243
    Abstract: In an intermediate layer formed between a base material and a DLC layer, a Ti layer and a TiC layer formed on a surface of the Ti layer are provided, and a carbon content of the entire layer containing the Ti layer and the TiC layer is 53 at % or more and 77 at % or less.
    Type: Grant
    Filed: December 7, 2016
    Date of Patent: August 4, 2020
    Assignee: DOWA THERMOTECH CO., LTD.
    Inventors: Hiroki Tashiro, Hiroyuki Matsuoka, Wataru Sakakibara, Soichiro Nogami, Satoru Habuka
  • Patent number: 10722948
    Abstract: A coated cutting tool comprising a substrate and a coating layer formed on a surface of the substrate, the coated cutting tool having a rake surface and a flank, in which the coating layer includes an ?-type aluminum oxide layer, wherein: the ?-type aluminum oxide layer has, on an opposite side to the substrate, a first interface, being the rake surface or a surface substantially parallel to the rake surface, a second interface, being the flank or a surface substantially parallel to the flank, and an intersecting edge between the first interface and the second interface; and the ?-type aluminum oxide layer satisfies ?600??11?300, ?900??22?250 and ?11>?22. (In the above formulae, ?11 denotes a residual stress value (MPa) in a direction parallel to the intersecting edge, ?22 denotes a residual stress value (MPa) in a direction orthogonal to the intersecting edge, and each of the residual stress values is a value measured by a 2D method).
    Type: Grant
    Filed: April 19, 2018
    Date of Patent: July 28, 2020
    Assignee: TUNAGLOY CORPORATION
    Inventor: Keiya Kawahara
  • Patent number: 10717135
    Abstract: A coated tool may include a substrate and a coating layer located on a surface of the substrate. The coating layer includes: a first titanium carbonitride layer located on the substrate; a second titanium carbonitride layer located on the first titanium carbonitride layer; and an aluminum oxide layer located on the second titanium carbonitride layer. The first titanium carbonitride layer includes a plurality of first protrusions protruding toward a side of the aluminum oxide layer. The second titanium carbonitride layer includes a plurality of second protrusions protruding toward a side of the aluminum oxide layer. A number of second protrusions is greater than that of the first protrusions.
    Type: Grant
    Filed: February 24, 2017
    Date of Patent: July 21, 2020
    Assignee: KYOCERA CORPORATION
    Inventors: Hayato Kubo, Yoshikazu Kodama, Hirotoshi Itoh
  • Patent number: 10710168
    Abstract: The hard coating layer of the cutting tool includes a complex nitride or complex carbonitride layer expressed by the composition formula: (Ti1-xAlx)(CyN1-y). xavg and yavg satisfy 0.60?xavg?0.95 and 0?yavg?0.005. xavg is an average content ratio of Al in a total amount of Ti and Al, and yavg is an average content ratio of C in a total amount of C and N. Some crystal grains composing the complex nitride or complex carbonitride layer have a cubic structure. In crystal grains having the cubic structure, the average crystal grain misorientaion is 1 degree or more; or 2 degrees or more, based on analysis of the polished surface perpendicular to a surface of the layer. A peak exists in 1-2 degrees of the average crystal grain misorientation in the frequency distribution of the average crystal grain misorientation and the area ratio.
    Type: Grant
    Filed: August 31, 2016
    Date of Patent: July 14, 2020
    Assignee: MITSUBISHI MATERIALS CORPORATION
    Inventors: Sho Tatsuoka, Kenichi Sato, Kenji Yamaguchi
  • Patent number: 10711345
    Abstract: The present invention relates to a hard coating including an MT-TiCN layer and an ?-alumina layer which are formed by using a chemical vapor deposition method. A hard coating for cutting tools, which is a coating formed on a base material of a cutting tool formed of a hard material, the coating comprising: a TiCN layer; and an ?-alumina layer formed on the TiCN layer, wherein: the ?-alumina layer has a main peak (maximal strength peak) of (006) plane located between 20-40 degrees during a psi rocking analysis by an XRD; a residual stress in the ?-Al2O3 layer is ?0.9-0.4 GPa; the TiCN layer is composed of TiCxNyOz (x+y+z?1, x>0, y>0, z?0); a composition ratio of C/(C+N) is greater than or equal to 0.4 and smaller than 0.5; the ratio of TC(220)/TC(422) is smaller than 0.45; and the ratio of TC(220)/TC(311) is less than 0.45.
    Type: Grant
    Filed: May 30, 2017
    Date of Patent: July 14, 2020
    Assignee: KORLOY INC.
    Inventors: Seong-woo Cho, Dong-youl Lee, Jae-hoon Kang, Soon-yong Hong, Sun-yong Ahn, Young-heum Kim
  • Patent number: 10710935
    Abstract: A black ceramic composite coating is presented. The ceramic composite coating comprises a ceramic matrix having embedded therein carbide nanoparticles (in particular metal carbide nanoparticles) and/or metal-carbon composite nanoparticles (with separate metal and carbon phases) embedded therein. The carbide nanoparticles are metastable and the metal-carbon composite nanoparticles are decay products of the metastable carbide nanoparticles. A further aspect of the invention relates to producing such a ceramic composite coating.
    Type: Grant
    Filed: June 28, 2016
    Date of Patent: July 14, 2020
    Assignee: LUXEMBOURG INSTITUTE OF SCIENCE AND TECHNOLOGY (LIST)
    Inventor: Naoufal Bahlawane
  • Patent number: 10711373
    Abstract: Provided is an SiC composite substrate 10 having a monocrystalline SiC layer 12 on a polycrystalline SiC substrate 11, wherein: some or all of the interface at which the polycrystalline SiC substrate 11 and the monocrystalline SiC layer 12 are in contact is an unmatched interface I12/11 that is not lattice-matched; the monocrystalline SiC layer 12 has a smooth obverse surface and has, on the side of the interface with the polycrystalline SiC substrate 11, a surface that has more pronounced depressions and projections than the obverse surface; and the close-packed plane (lattice plane 11p) of the crystals of the polycrystalline SiC in the polycrystalline SiC substrate 11 is randomly oriented with reference to the direction of a normal to the obverse surface of the monocrystalline SiC layer 12. The present invention improves the adhesion between the polycrystalline SiC substrate and the monocrystalline SiC layer.
    Type: Grant
    Filed: September 8, 2016
    Date of Patent: July 14, 2020
    Assignees: SHIN-ETSU CHEMICAL CO., LTD., CUSIC INC.
    Inventors: Yoshihiro Kubota, Shoji Akiyama, Hiroyuki Nagasawa
  • Patent number: 10710169
    Abstract: A coated cutting tool comprising a substrate and a coating layer formed on a surface of the substrate, the coating layer comprising a first laminate structure and a second laminate structure, wherein: the first laminate structure has a laminate structure in which predetermined compound layers of two kinds, each having a different composition, are laminated in an alternating manner; the first laminate structure satisfies a predetermined condition; the second laminate structure has a laminate structure in which a first compound layer comprising a predetermined oxide and/or oxynitride and a second compound layer having a predetermined composition are laminated in an alternating manner; and an average thickness of each compound layer which constitutes the first laminate structure, an average thickness of each compound layer which constitutes the second laminate structure, and a thickness of the coating layer in its entirety each fall within a predetermined range.
    Type: Grant
    Filed: March 23, 2018
    Date of Patent: July 14, 2020
    Assignee: TUNGALOY CORPORATION
    Inventor: Shigeki Tanaka
  • Patent number: 10695841
    Abstract: A coated cutting tool comprising a substrate and a coating layer formed on a surface of the substrate, the coating layer including at least one ?-type aluminum oxide layer, wherein: in the ?-type aluminum oxide layer, a texture coefficient TC (0,0,12) of a (0,0,12) plane falls within a predetermined range; a residual stress value in a (1,1,6) plane of the ?-type aluminum oxide layer falls, at least in part thereof, within a predetermined range; and a residual stress value in a (4,0,10) plane of the ?-type aluminum oxide layer falls, at least in part thereof, within a predetermined range.
    Type: Grant
    Filed: February 17, 2018
    Date of Patent: June 30, 2020
    Assignee: TUNGALOY CORPORATION
    Inventor: Keiya Kawahara
  • Patent number: 10697543
    Abstract: A sliding element, in particular a piston ring has an outer circumferential running surface of the piston ring, has no nitriding layer, preferable no surface hardening the running surface has as an outermost layer, which differs from the intermediate layer, a DLC layer or a metal-based nitride layer, preferable a metal nitride layer, preferably a CrN layer. Provided between the substrate of the sliding element and the DLC layer there is at least one metal-containing intermediate layer, preferably a metal layer, particularly preferable a chromium layer, and at least one further surface of the sliding element, preferably the piston ring flanks, is surface-hardened, preferably has a nitriding layer.
    Type: Grant
    Filed: July 15, 2015
    Date of Patent: June 30, 2020
    Assignee: Federal-Mogul Burscheid GmbH
    Inventor: Christiane Bauer
  • Patent number: 10688565
    Abstract: In an embodiment, a cutting tool is disclosed. The cutting tool includes a base member and a DLC layer. The DLS layer contains diamond-like carbon and is located on a surface of the base member. The DLC layer includes one or more first regions. Each of the one or more first regions contains argon by 0.1-1 mass %.
    Type: Grant
    Filed: May 30, 2016
    Date of Patent: June 23, 2020
    Assignee: KYOCERA CORPORATION
    Inventors: Satoshi Mori, Yaocan Zhu
  • Patent number: 10689748
    Abstract: At least one layer in a coating located on a surface of a substrate is a domain structure layer constituted of two or more domains different in composition. The average value of the size of each of first domains, defined as the diameter of a virtual circumcircle in contact with each first domain, is 1 nm to 10 nm. The average value of the nearest neighbor distance of each first domain, defined as the length of the shortest straight line connecting the center of the circumcircle with the center of another circumcircle adjacent to the circumcircle, is 1 nm to 12 nm. 95% or more of the first domains has a size within ±25% of the average value of the size, and 95% or more of the first domains has a nearest neighbor distance within ±25% of the average value of the nearest neighbor distance.
    Type: Grant
    Filed: July 6, 2016
    Date of Patent: June 23, 2020
    Assignees: Sumitomo Electric Industries, Ltd., Mimsi Materials AB
    Inventors: Yoshiharu Utsumi, Paer Christoffer Arumskog, Keiichi Tsuda, Konstantinos Sarakinos, Daniel Gunnar Magnfaelt