Abstract: A workpiece stack-up that includes at least a steel workpiece and an aluminum-based workpiece can be resistance spot welded by a spot welding method in which the welding current is controlled to perform one or more stages of weld joint development. When it is desired to terminate weld current flow and to solidify a liquid weld pool into a weld nugget (of mostly aluminum-based composition), additional cooling is applied to the outer surface of the aluminum-based workpiece around the contact area of the spot welding electrode engaging the surface of the aluminum-based workpiece surface. The additional cooling is applied and controlled so as to increase the rate of solidification of the liquid aluminum-based material and to control the direction of solidification of the weld nugget to better confine impurities, and the like, originally in the melt, at the surface of the steel workpiece.

Abstract: A welding system includes a torch motion sensing system associated with a welding torch and is configured to sense welding torch orientations or movements. The welding system also includes a processing system that is configured to vary operation of a power source based on the sensed orientations or movements.

Abstract: The present disclosure is directed to feedstock barrels comprising thermally and electrically insulating films configured to be adjacent to a feedstock sample when it is loaded in the barrel for the process of shaping metallic glasses by rapid capacitor discharge forming (RCDF) techniques.

Abstract: Arc welding systems, methods, and apparatus that provide dual-spectrum, real-time viewable, enhanced user-discrimination between arc welding characteristics during an arc welding process. Welding headgear is configured to shield a user from harmful radiation and to include a digital camera or cameras to provide dual-spectrum (i.e., both visible spectrum and infrared spectrum) real-time digital video image frames. The welding headgear is also configured with an optical display assembly for displaying real-time digital video image frames to the user while wearing the headgear during an arc welding process. Image processing is performed on the visible and infrared spectrum video image frames to generate dual-spectrum video image frames providing an integrated and optimized view of both the visible and thermal characteristics of the arc welding process which can be viewed by the user on the optical display assembly in real time.

Abstract: A motion detection system having detection circuitry, motion recognition circuitry, and communication circuitry is provided. The detection circuitry is configured to detect gestures or motions of a welding system operator. In some embodiments, the detection circuitry is configured to detect gestures or motions of a welding operator via an accessory device, where the accessory device is in wireless communication with the motion detection system. The motion recognition circuitry receives the detected gestures or motions, and translates the detected gestures or motions into a welding command. The welding command is communicated to a welding system via the communications circuitry, and is configured to adjust an operating parameter of the welding system.

Abstract: A gas oven having a gas supplying passage to supply gas to a burner is provided. The gas oven includes an ON/OFF valve to open/close the gas supplying passage, and a flow rate modulating valve connected to the ON/OFF valve in series so as to change the cross-sectional area of a passage, thereby supplying a proper amount of gas to a cooking cavity in response to the change of a cooking area. When a cooking cavity is divided into individual cooking cavities while a divider is mounted, the flow rate modulating valve is open/closed at a smaller opening degree than the maximum operating degree, and thus may be able to prevent a cooking substance from being carbonized in the individual cooking cavities.

Abstract: A cooktop apparatus, in particular an induction cooktop apparatus, includes at least one glass unit and at least one coating configured as a multilayer structure, which is disposed on at least one subregion of at least a main face of the glass unit and has at least two layers. In order to achieve optimum compatibility with the sensors of the user interface without requiring a process after deposition, at least one of the layers is formed by at least one semiconducting material, to fulfill the function of an absorbing layer.

Abstract: A welding system includes an enclosure frame. The welding system also includes a side panel having a tab extending along a bottom edge of the side panel. The tab is configured to mate with a complementary slot in the enclosure frame.

Abstract: A welding system is disclosed in which the rate of advancement of wire electrode is determined automatically. The device can include a control circuit that determines the rate of advancement of the wire electrode in response to a signal from the voltage selection device of the welding system. Depending upon the operator selected voltage which is selected via the voltage selection device, the control circuit will determine the appropriate rate of wire electrode advancement and control the advancement mechanism (e.g., electric motor) accordingly. Linking of the voltage level and wire-feed speed controls facilities easy of use for more novice operators and, furthermore, facilitates single-handed adjustment of two operational parameters during a welding process.

Abstract: A method for structuring a steel embossing roller surface includes using a short pulse laser including at least one of a femtosecond laser and a picosecond laser. The structuring is macrostructuring with dimensions of over 20 ?m and depths up to 150 ?m and more. The short pulse laser has: in single pulse operation, a fluence in the range of 0.5 J/cm2 to 3.5 J/cm2, and in burst operation, a mean burst fluence of 0.5 J/cm2 to 70 J/cm2 per pulse; a wavelength of 532 nm to 1064 nm; a repetition rate of 1 kHz to 10 MHz; a pulse to pulse spacing on the roller of 10% to 50% of the beam diameter for the femtosecond laser and of 10-25% and 40-50% of the beam width for the picosecond laser; a laser pulse position near the roller surface; and deflection velocities of up to 100 m/s and more.

Abstract: The invention described herein generally pertains to a system and method related to reducing magnetic arc blow during a welding operation performed by a welding system. In accordance with one embodiment of the invention, a welding system including a waveform generator generates a waveform that is switched from a positive current to a negative current, while passing through zero, in a step-wise fashion to resist the magnetic field within the material (e.g., the workpiece). In accordance of another embodiment of the invention, the welding system includes a nickel flux cord welding wire.

Abstract: A welding method including steps of providing a welding assembly having a first electrode and a second electrode, wherein the second electrode includes an engagement surface and defines a recess in the engagement surface; positioning between the first and second electrodes a workpiece assembly, the workpiece assembly including at least a first workpiece member, a second workpiece member and an auxiliary member; passing a welding current through the workpiece assembly to form a weld joint; and cooling at least one of the first and second electrodes during the passing step.

Abstract: The invention relates to a method of forming a coating or of three-dimensional structural elements on substrate surfaces which is/are formed by TiAl. Said coating/Said three-dimensional structural elements is/are manufactured by laser build-up welding. The procedure is followed in the method in accordance with the invention that titanium and aluminum are supplied into the region of influence of at least one laser beam in wire and/or band form in a pure or alloyed form in each case as a single wire or a single band. They are melted by the thermal input and in this respect the materials are mixed with one another. The coating or three-dimensional structural elements are thereby formed with TiAl on the substrate surface.

Abstract: The present invention provides an arc welding control system and method capable of simultaneously, sophisticatedly performing a weaving width control operation and a torch height control operation. Influence ratios (?w and ?z) of influences of a torch height deviation (?Ph) and a groove wall distance deviation (?Pd) with respect to a manipulated variable (?w) of a weaving width and a manipulated variable (?z) of a torch height are set in accordance with a groove angle (?) of a workpiece (5). A calculation unit (21) calculates the manipulated variables (?z and ?w) of actuators (13 and 14) regarding the torch height and the weaving width such that the influence ratios (?w and ?z) become large as the groove angle (?) becomes large.

Abstract: The use of a laser beam, which has an external and an internal laser beam area with different intensities allows a higher temperature gradient to be produced along the z direction, is provided.

Abstract: A manufacturing method for a segment coil according to the invention includes forming an assembled wire by bundling a plurality of element wires, forming a stranded wire by twisting the assembled wire, forming a rectangular conductor by rolling the stranded wire, and forming a segment coil by cutting the rectangular conductor into a given length and bending the cut rectangular conductor. Before the rectangular conductor is bent, the plurality of element wires is fastened at a position where the coil end portion of the segment coil is formed.

Abstract: An electrode used for resistance welding is described. In an embodiment, the electrode comprises a two-part construction having an electrode tip portion that is removably contactable to an electrode base. The electrode is constructed such that the respective base and electrode tip portions may be composed of metals having differing melting temperatures, in particular a significant difference in melting temperature of at least 100° C. or more. The electrode is preferably constructed so that the electrode tip portion can be easily removed, thereby leaving the base portion within the fixture.

Abstract: A pulse width controller for a thermal processing system is disclosed. Pulsed electromagnetic radiation is directed through a rotatable wave plate to a polarizing beam splitter, which reflects and transmits according to the phase angle of the wave plate. Radiation transmitted by the polarizing beam splitter is directed into an optical circuit that returns the radiation to the polarizing beam splitter after a transit time. A second rotatable wave plate is positioned in the optical circuit. The polarizing beam splitter reflects and transmits the returned radiation according to the phase angle of the second rotatable wave plate. A second pulse width controller may be nested in the optical circuit, and any number of pulse width controllers may be nested.

Abstract: A system for determining a welding sequence is disclosed. The system may have a welding sequence generator configured to create an initial population of welding sequences based on a user-generated constraint. The system may also have a welding simulator configured to simulate welding for at least one welding sequence in the initial population of welding sequences to model distortion for the at least one welding sequence. The welding sequence generator may be further configured to receive the distortion for the at least one welding sequence in the initial population from the welding simulator, determine whether a merit value derived from at least the distortion for the at least one welding sequence satisfies one or more predetermined criteria, output the at least one welding sequence as a potential welding sequence if the merit value satisfies the predetermined criteria.

Abstract: A welding-type power supply includes a controller, a preregulator, a preregulator bus, and an output converter. The controller has a preregulator control output and an output converter control output. The preregulator receives a range of inputs voltages as a power input, and receives the preregulator control output as a control input, and provides a preregulator power output signal. The preregulator includes a plurality of stacked boost circuits. The preregulator bus receives the preregulator output signal. The output converter receives the preregulator bus as a power signal and receives the output converter control output as a control input. The output converter provides a welding type power output, and includes at least one stacked inverter circuit.