Abstract: A dirty fluid valve for sealing high differential fluid pressures in a drilling environment and methods for using such a valve is disclosed. One embodiment of the valve includes a seal cartridge having several openings for directing a fluid path through the cartridge, a spring connected at one end of the seal cartridge and extending through the fluid path, and a seal member connected to the other end of the spring. The seal is actuatable between an open position and a closed position so that it covers one of the openings in the seal cartridge when it is in the closed position, thereby sealing off the fluid flow through the seal cartridge fluid path. The spring provides a pre-loading force to the seal member so that the seal member always has sufficient contact with the surfaces surrounding the opening that the seal covers.

Abstract: A downhole packer for providing a seal in a well bore to allow integrity testing of the well bore. The packer is set by a sleeve movable on a body of the packer being set down on a formation in the well bore. Movement of the sleeve compresses one or more packing elements. The packer further includes a by-pass channel which allows fluid to pass through the tool as it is run in the well bore, and brushes or scrapers for cleaning the well bore and preparing the location for the packer elements to be contacted upon.

Abstract: The present invention provides a recess within an expandable downhole tubular, such as an expandable sand screen. The recess resides within the wall, such as the outer shroud of an expandable sand screen. The recess serves as a housing for instrumentation lines, fiber optics, control lines, or downhole instrumentation. By placing the lines and instrumentation within a wall of the expandable downhole tool, the tool can be expanded into the wall of the wellbore without leaving a channel outside of the tool through which formation fluids might vertically migrate. The recess is useful in both cased hole and open hole completions. In one embodiment, the recess serves as a housing for an encapsulation which itself may house instrumentation lines, control lines, and downhole instrumentation.

Abstract: A one-trip through tubing window milling system is disclosed. The whipstock is delivered with the mill and downhole motor in a downhole assembly which further includes MWD equipment for proper whipstock orientation. The entire assembly is run through tubing and the MWD equipment orients the whipstock. A motor lock prevents the downhole motor from turning as fluid pressure is applied to properly anchor the whipstock below the production tubing. The motor lock is defeated and the milling commenced using the downhole motor. At the conclusion of the window milling, the bottom hole assembly, including the mill, is removed and a retrieving tool releases the whipstock for retrieval through the production tubing.