Patents Examined by Bartholomew A Hornsby
  • Patent number: 11539103
    Abstract: An overcharge protection device cover assembly for use with a battery cell housing. The battery cell housing has a first terminal and a second terminal, the overcharge protection device cover assembly including a first terminal pad having a first length. The first terminal pad is contactable with the first terminal of the battery cell housing. The assembly also includes a second terminal pad having a second length that is greater than the first length. The second terminal pad is contactable with the second terminal of the battery cell housing. A reversal device of the assembly is deflectable toward the first and second terminal pads. A conductive element of the assembly is positioned between the reversal device and the first and second terminal pads.
    Type: Grant
    Filed: November 20, 2018
    Date of Patent: December 27, 2022
    Assignee: CPS Technology Holdings LLC
    Inventors: Xugang Zhang, Jason D. Fuhr
  • Patent number: 11539068
    Abstract: The present invention is a method for manufacturing a secondary battery. An electrode assembly and an electrolyte are accommodated into a body of a battery case. The body of the battery case has an accommodation part and a gas pocket part, and a passage that extends from the accommodation part to the outside discharges an internal gas from the accommodation part through the gas pocket part. The battery case is seated in a seating step on a support block, which has an inclined part on a side surface thereof, to support the battery case. The body is pressed to discharge a gas accommodated in the accommodation part through the gas pocket part in the battery case. This method allows easy discharging of internal gas while reducing discharge of the electrolyte with the gas.
    Type: Grant
    Filed: December 7, 2018
    Date of Patent: December 27, 2022
    Assignee: LG ENERGY SOLUTION, LTD.
    Inventors: Dong Hun Bae, Hyo Jin Park, Suk Hyun Hong, Joon Sung Bae, Beom Koon Lee, Dae Bong Lim, Jin Woo Heo
  • Patent number: 11502366
    Abstract: Disclosed is an echelon utilization battery pack with good seismic resistance. The echelon utilization battery pack involves a battery pack body and a battery, wherein the battery pack body is of a hollow cuboid structure, fixed seats are fixed at two ends of the inner bottom of the battery pack body, first fixed shafts are fixed between the two fixed seats, the first fixed shafts are slidably connected with a mounting seat in a sleeving mode, a first sliding groove is formed in the top of the mounting seat, second fixed shafts are fixed in the first sliding groove, and the two ends of the second fixed shafts are slidably connected with first sliding blocks.
    Type: Grant
    Filed: April 22, 2021
    Date of Patent: November 15, 2022
    Assignee: Anhui Lvwo Recycling Energy Technology Co , Ltd.
    Inventors: Tianwen Hu, Pai Li, Yunsheng Li, Qiong Li
  • Patent number: 11489235
    Abstract: A battery module includes a module case formed with a hollow structure; a cell stack disposed inside the module case and including secondary battery cells stacked in one direction; and a bus bar frame having a plurality of bus bars for electrically connecting the secondary battery cells and a sensing member for sensing voltage of the secondary battery cells, which are installed at predetermined locations thereof, the bus bar frame being installed around the cell stack and disposed to be inserted into the module case integrally with the cell stack. The bus bar frame includes a horizontal frame disposed in a length direction of the cell stack; and a pair of vertical frames coupled to both ends of the horizontal frame by hinges and disposed in a height direction at a front surface and a rear surface of the cell stack.
    Type: Grant
    Filed: March 25, 2019
    Date of Patent: November 1, 2022
    Assignee: LG ENERGY SOLUTION, LTD.
    Inventors: Soo-Youl Kim, Young-Ho Lee
  • Patent number: 11469437
    Abstract: An electrode stack manufacturing apparatus comprising a plate conveyance device (A) provided with a plurality of conveyor plates (20) made to move along a conveyance route while spaced apart from each other. The conveyor plates (20) are successively loaded with sheet-shaped electrodes (1). The conveyor plates (20) are provided with clamps (21, 22, 23, 24) clamping the sheet-shaped electrodes (1) carried on the conveyor plates (20) on the conveyor plates (20) and holding the sheet-shaped electrodes (1) at the placement positions on the conveyor plates (20) during conveyance.
    Type: Grant
    Filed: June 14, 2019
    Date of Patent: October 11, 2022
    Assignee: TOYOTA JIDOSHA KABUSHIKI KAISHA
    Inventor: Nobuhira Abe
  • Patent number: 11453948
    Abstract: Articles and methods related to passivation layers on alkali metals are generally described.
    Type: Grant
    Filed: August 12, 2019
    Date of Patent: September 27, 2022
    Assignee: Massachusetts Institute of Technology
    Inventors: Betar Gallant, Mingfu He, Rui Guo
  • Patent number: 11444332
    Abstract: A secondary battery includes a rectangular exterior body having an opening and containing a first electrode assembly and a second electrode assembly, a sealing plate sealing the opening, and a positive-electrode current collector. The sealing plate has an electrolytic solution introduction hole. The first electrode assembly includes a first insulating sheet on an outermost surface thereof adjacent to the second electrode assembly. The second electrode assembly includes a second insulating sheet on an outermost surface thereof adjacent to the first electrode assembly. A first tape is attached to both an outermost surface of a first positive-electrode tab group and the first insulating sheet. A second tape is attached to both an outermost surface of a second positive-electrode tab group and the second insulating sheet. At least one of the first tape and the second tape is located to face the electrolytic solution introduction hole.
    Type: Grant
    Filed: December 23, 2019
    Date of Patent: September 13, 2022
    Assignee: SANYO Electric Co., Ltd.
    Inventors: Shinji Toi, Taiki Nonaka
  • Patent number: 11430985
    Abstract: According to one embodiment, an electrode is provided. A length of a first active material portion along a first direction is within a range of 0.7T or more and 0.95T or less with respect to a thickness T of an active material-containing layer. The first direction is parallel to a thickness direction. A second active material portion further contains solid electrolyte particles. A ratio E1/E2 is 0 or more and 0.01 or less. The ratio E1/E2 represents a ratio of a content E1 of the solid electrolyte particles per unit area in the first active material portion (including 0) to a content E2 of the solid electrolyte particles per unit area in the second active material portion.
    Type: Grant
    Filed: September 10, 2019
    Date of Patent: August 30, 2022
    Assignee: KABUSHIKI KAISHA TOSHIBA
    Inventors: Keigo Hoshina, Kazuomi Yoshima, Tomoko Sugizaki, Tomoe Kusama, Tetsuya Sasakawa, Yasuhiro Harada, Norio Takami
  • Patent number: 11431059
    Abstract: In a battery pack, a battery core pack is housed in an outer case where a gas discharge hole is closed by a breathable waterproof sheet, a design sheet is disposed to cover the breathable waterproof sheet, a gas groove is provided between the breathable waterproof sheet and the design sheet, and the gas groove communicates with a discharge side of the breathable waterproof sheet.
    Type: Grant
    Filed: February 8, 2019
    Date of Patent: August 30, 2022
    Assignee: SANYO Electric Co., Ltd.
    Inventors: Masaya Nakano, Jyunichi Fukumori, Kazuaki Fukutome, Hiroshi Arikawa
  • Patent number: 11411286
    Abstract: To provide a battery stack forming apparatus and a battery stack forming method that are capable of stacking electric cells with the electric cells accurately maintained in positions.
    Type: Grant
    Filed: March 30, 2018
    Date of Patent: August 9, 2022
    Assignee: ENVISION AESC JAPAN LTD.
    Inventors: Akio Kuwata, Takuro Kajitani, Hirotaka Nakayama
  • Patent number: 11404752
    Abstract: A cylindrical secondary battery includes a jelly-roll type electrode assembly, a cylindrical battery case for receiving the jelly-roll type electrode assembly, and a cap assembly mounted to the open upper end of the cylindrical battery case. The jelly-roll type electrode assembly includes a long sheet type positive electrode and a long sheet type negative electrode wound with a separator interposed between the positive electrode and the negative electrode. A welding pole is formed on the bottom surface of the cylindrical battery case so as to extend perpendicularly thereto.
    Type: Grant
    Filed: December 19, 2018
    Date of Patent: August 2, 2022
    Inventors: Ha Young Heo, Je Jun Lee, Hyoung Kwon Kim, Hae Jin Lim, Sang Uck Kim
  • Patent number: 11394074
    Abstract: A battery enclosure, support beam for a battery enclosure and method of manufacturing the support beam. The battery enclosure includes a base and the support beam is securable within the base. The support beam includes a body, a nut channel secured to the body, and a mechanical fastener attached to the nut channel. The nut channel is formed into a u-shaped channel. The mechanical fastener is attached to the nut channel and the nut channel is secured to the body of the support beam.
    Type: Grant
    Filed: December 10, 2019
    Date of Patent: July 19, 2022
    Assignee: GM GLOBAL TECHNOLOGY OPERATIONS LLC
    Inventors: Tyler A. Riley, Terry A. Swartzell, Andrew W. White, Charles E. Jensen, James A. Rochon
  • Patent number: 11380880
    Abstract: Described herein is a process for the production of moldings made of porous material impregnated with polysulfide, the process including the following steps: (a) insertion of the porous material into a mold; (b) introduction of liquid polysulfide into the mold at a flow velocity within the porous material in the range from 0.5 to 200 cm/s; (c) cooling of the polysulfide to a temperature below the melting point of the polysulfide; and (d) removal of the porous material impregnated with the polysulfide.
    Type: Grant
    Filed: January 10, 2019
    Date of Patent: July 5, 2022
    Assignee: BASF SE
    Inventors: Domnik Bayer, Jesus Enrique Zerpa Unda, Wolfgang Jabczynski, Johan ter Maat
  • Patent number: 11349155
    Abstract: An electrolyte element (10) comprises a perforated sheet (11) of non-reactive metal such as an aluminium-bearing ferritic steel, and a non-permeable ceramic layer (16b) of sodium-ion-conducting ceramic bonded to one face of the perforated sheet (11) by a porous ceramic sub-layer (16a). The perforated sheet (11) may be of thickness in the range 50 ?m up to 500 ?m, and the thickness of the non-permeable ceramic layer (16b) may be no more than 50 ?m, for example 20 ?m or 10 ?m. Thus the electrolyte properties are provided by the non-permeable thin layer (16b) of ceramic, while mechanical strength is provided by the perforated sheet (11). The electrolyte element (10) may be used in a rechargeable molten sodium-metal halide cell, in particular a sodium/nickel chloride cell (20). It makes cells with increased power density possible.
    Type: Grant
    Filed: October 12, 2018
    Date of Patent: May 31, 2022
    Inventor: Richard Dawson
  • Patent number: 11329342
    Abstract: This disclosure details exemplary battery pack designs for use in electrified vehicles. An exemplary battery pack may include an enclosure assembly, one or more battery arrays housed within the enclosure assembly, a first battery internal component (e.g., an array holding device, heat exchanger plate, tray, etc.) adjacent to the battery array, a mounting bracket mounted to the first battery internal component, and a second battery internal component (e.g., a wiring harness of an electrical distribution system) elevated above the first battery internal component by the mounting bracket.
    Type: Grant
    Filed: November 21, 2019
    Date of Patent: May 10, 2022
    Assignee: FORD GLOBAL TECHNOLOGIES, LLC
    Inventors: Tarek Obeid, Ihab Grace, David J. Pfeiffer
  • Patent number: 11296352
    Abstract: An object of the present invention is to obtain a secondary battery that allows grasping a position of a mixture layer on an electrode and facilitates adjustment of positions of a positive electrode and a negative electrode. A secondary battery (100) of the present invention includes a negative electrode (32) that includes a strip-shaped copper foil (45) having both surfaces, negative electrode mixture layers (32a) on both the surfaces, a negative electrode foil exposed portion (32b), and insulating layers (31). The negative electrode foil exposed portion (32b) where the copper foil (45) is exposed is formed in an end portion on one side in a width direction of the copper foil (45). The insulating layers (31) are disposed on the negative electrode mixture layers (32a) and on the negative electrode foil exposed portion (32b).
    Type: Grant
    Filed: March 16, 2018
    Date of Patent: April 5, 2022
    Assignee: VEHICLE ENERGY JAPAN INC.
    Inventors: Motonari Kifune, Tetsuya Horinohchi, Kazuhide Uemura, Mutsumi Tsujide
  • Patent number: 11258146
    Abstract: The present invention relates to a battery cell having an overcharge prevention member, and more particularly, to a battery cell including a protective member for preventing explosion due to the pressure caused by various factors inside the battery.
    Type: Grant
    Filed: January 11, 2018
    Date of Patent: February 22, 2022
    Inventors: Chul Gi Hong, Dong Kyu Kim
  • Patent number: 11251480
    Abstract: A miniature electrochemical cell having a volume of less than 0.5 cc is described. The cell casing comprises an open-ended ceramic container having first and second via holes providing respective first and second electrically conductive pathways extending through the container. A metal lid secured to the open-end of the container by a gold seal provides the cell casing. An electrode assembly housed inside the casing comprises a cathode active material deposited on an inner surface of the ceramic container in contact with a current collector in electrical continuity with one of the conductive pathways. A solid electrolyte, preferably of LiPON (LixPOyNz), is deposited on the cathode active material followed by an anode active material in contact with the other conductive pathway. The first and second conductive pathways can comprise platinum or gold. That way, the first and second conductive pathways serve as negative and positive terminals for the cell.
    Type: Grant
    Filed: October 17, 2019
    Date of Patent: February 15, 2022
    Assignee: Greatbatch Ltd.
    Inventors: Robert S. Rubino, David Dianetti, Xiaohong Tang
  • Patent number: 11245148
    Abstract: A nonaqueous electrolyte secondary battery according to an embodiment includes an electrode assembly, a nonaqueous electrolyte, and a prismatic battery case accommodating the electrode assembly and the nonaqueous electrolyte. The mass energy density of the secondary battery is not less than 200 Wh/kg. The nonaqueous electrolyte secondary battery further includes a non-cellular elastic sheet disposed between the electrode assembly and the battery case. The ratio (A/B) of the thickness (A) of the elastic sheet at 100% SOC to the thickness (B) of the elastic sheet at 0% SOC is 0.05 to 0.3.
    Type: Grant
    Filed: February 9, 2018
    Date of Patent: February 8, 2022
    Assignee: PANASONIC INTELLECTUAL PROPERTY MANAGEMENT CO., LTD.
    Inventors: Takuya Oka, Hiromasa Yagi, Yuma Kamiyama
  • Patent number: 11245147
    Abstract: Various embodiments of the present invention relate to a pouch-type secondary battery having an unsealed portion. The technical purpose to be achieved is to provide a pouch-type secondary battery having an unsealed portion, wherein when gas is generated inside the battery due to overcharging, heat exposure, etc. and the pouch is swelled by the generated gas, the gas can be quickly discharged out of the battery through the unsealed portion, thereby improving safety. To this end, the present invention provides a pouch-type secondary battery comprising: an electrode assembly; and a pouch that comprises a first sheathing portion having a recess in which the electrode assembly is received, a second sheathing portion covering the recess of the first sheathing portion, and a seal portion formed along the peripheries of the first and the second sheathing portions, wherein the seal portion further has at least one unsealed portion connected to the recess, and the unsealed portion is lower than the recess.
    Type: Grant
    Filed: September 27, 2018
    Date of Patent: February 8, 2022
    Assignee: Samsung SDI Co., Ltd.
    Inventor: Pill Gyu Jang