Abstract: Methods and apparatus for manufacturing vacuum forming a produce container using a fiber-based slurry. The slurry includes a moisture barrier comprising alkylketene dimer in the range of about 4% by weight, and a cationic liquid starch component in the range of 1%-7% by weight.

Abstract: A method and apparatus is presented. A portion is cut from a thermoplastic sheet of a first thermoplastic material based on a three dimensional model. The portion is secured to a mold. The portion and the mold are heated under vacuum to form a structure. The structure may take the form of a protective covering. In some illustrative examples, the mold may be formed of a second thermoplastic material based on the three dimensional model using additive manufacturing.

Abstract: A determination method for determining a pattern of a mold is disclosed. The pattern of the mold is used in imprint processing of forming a pattern on imprint material by performing the steps of pressing the imprint material on a substrate against the pattern of the mold in an atmosphere containing condensable gas to be liquefied due to compression, curing the imprint material, and releasing the mold from the imprint material. A processor calculates a shrinkage amount of the pattern on the imprint material. The pattern on the imprint material shrinks by desorbing condensate liquid, which is produced through liquefaction of the condensable gas between the imprint material and the pattern of the mold in the pressing step and which is dissolved in the imprint material, from the imprint material after completion of the pressing step.

Abstract: A method for forming a scene into a floor mat or floor liner, comprising the steps of: receiving a digital image comprised of a plurality of pixels, each pixel having an initial pixel value and a relative position in the digital image; assigning either a first value or a second value to each pixel according to the initial pixel value of each pixel; creating a mold having a surface with a plurality of raised portions, wherein the relative shape, dimension, and position of each raised portion, with respect to each other raised portion, is defined by the relative position, within the digital image, of at least one pixel having the assigned first value.

Abstract: A method for producing multilayer objects from a polymer melt, especially in an injection mold, especially preforms having a barrier layer, wherein a viscosity, especially a shear speed, of the melt is determined. The viscosity, especially the shear speed, of at least one layer is determined in the injection mold and optionally monitored and/or regulated.

Abstract: The present invention provides an imprint apparatus comprising a deforming unit configured to deform a pattern surface by applying a force to a mold, a measuring unit configured to measure a deformation amount of the pattern surface, a control unit configured to control the measuring unit to measure the deformation amount in each of a plurality of states in which a plurality of the forces are applied to the mold, a calculation unit configured to calculate a rate of change in the deformation amount as a function of a change in the force applied to the mold, and a calibration unit configured to calibrate a control profile describing a time in the imprint process, and the force applied to the mold, based on the rate of change in the deformation amount.

Abstract: A method includes: providing a matrix material and a fiber material separate from the matrix material to a fused deposition modelling (FDM) three dimensional (3D) printer; and delivering the matrix material and the fiber material to a printing location of the FDM 3D printer while maintaining separation of the fiber material from the matrix material up to the printing location of the FDM 3D printer, wherein the delivering includes melting the matrix material and embedding the fiber material within the matrix material. Further, a system includes: a build platform; and two or more tools associated with the build platform; wherein the two or more tools are configured and arranged with respect to the build platform to add matrix material and fiber material in non-planar layers to build the object.

Abstract: An apparatus for forming a flange has a laminate component and a drum supporting the laminate component. A forming tool selectively engages the laminate component. A diaphragm member extends between the drum and the laminate component and selectively engages the forming tool. Movement of the diaphragm member deforms the laminate component away from the drum about an edge of the forming tool, and the laminate component maintains a substantially uniform thickness.

Abstract: The present invention relates to a method for manufacturing prism-shaped panels (1), each comprising through portions (55) made of translucent material adapted to transmit light between two opposite sides of the panel. The method includes arranging a plurality of elements (5, 5?, 5?) made of translucent material in a formwork so that the main direction of development (500) of such elements is parallel to the vertical direction of development (203) of the formwork. The method includes pouring cementitious mortar into said formwork (4) so that said cementitious mortar is distributed between said elements and so as to generate, after the hardening of said cementitious mortar, a substantially prism-shaped semi-finished cementitious mortar product (2) in which said elements made of translucent material are incorporated.

Abstract: The invention comprises a concrete form. The form comprises a first concrete forming panel having a first primary surface adapted for forming and contacting plastic concrete and a second primary surface opposite the first primary surface; a layer of insulating material contacting and substantially covering the second primary surface of the first concrete forming panel; and an insulating blanket adjacent the first concrete forming panel. A method of using the concrete form is also disclosed.

Abstract: A manufacturing process and the semi-finished product of thermoplastic material obtained therefrom, for obtaining products with aesthetic patterns which can be perceived in semitransparency also in depth is disclosed. The process includes: (i) producing at least two initial elements of thermoplastic material with even but different aesthetic patterns, having a different concentration of the dominating coloring, at least the dominating coloring being of the bleeding type in the specific thermoplastic material; (ii) shaping the two initial elements into strips or loaves being of a submultiple width, not below ? of a characteristic dimension of the desired finished product; (iii) inserting at least two of the strips or loaves having different concentration of the dominating coloring, into a workform, arranging them side by side according to a direction of side-by-side arrangement; and (iv) undergoing pressure and heat to allow the melting and hardening of the thermoplastic material into a single body.

Abstract: A method for forming a carbon nanotube film is provided. An elastic substitute substrate and a carbon nanotube array transferred on a surface of the elastic substitute substrate are used. The carbon nanotube array is configured for drawing a carbon nanotube film therefrom. The carbon nanotube film has carbon nanotubes joined end to end. The elastic substitute substrate is stretched along a plurality of directions to increase lengths of the carbon nanotube array along the plurality of directions. The carbon nanotube film is drawn from the stretching carbon nanotube array.

Abstract: A method for forming of a building panel with a surface including a thermosetting resin such that tension created during curing of the surface is reduced or eliminated.

Abstract: Dental devices and systems and methods for making dental devices are described herein. In some embodiments, denture base material may be adapted to fit a model of a patient's mouth, and a pre-set arch of denture teeth may be adjusted the model. The pre-set arch may be impressed into the denture base material to create a channel. In some embodiments, the cure may be a partial cure and/or a releasing agent may be used such that the pre-set arch may be removed, if needed for further adjustments, after assessing the fit of the denture device. If the fit is correct, another cure may be performed to finish the denture device. If the fit is incorrect, a new bite registration and/or adjustments to the denture base material and/or pre-set arch of denture teeth may be made.

Abstract: The invention claims a flame-retardant and corrosion-resistant fiber bamboo substrate and a preparation method thereof. The preparation method comprises the following steps of: 1) cutting raw bamboo into bamboo filaments; 2) flame-retardant treatment: soaking the bamboo filaments prepared in Step 1) in aqueous solution of a flame retardant; 3) drying: drying the flame-retardant treated bamboo filaments at 55° C. to 65° C. until the absolute water content is not more than 12%; 4) carbonized pyrolysis: feeding the dried bamboo filaments into a carbonized pyrolysis kiln, to be high-temperature treated according to a pyrolysis gradient; and, 5) sequentially gumming, post-gumming drying, pressing, curing, maintaining and splitting to obtain a bamboo substrate. The bamboo substrate has high stability, no cracks on the product surface, enhanced corrosion resistance and excellent flame retardance, and may be used in various climate conditions and environments.

Abstract: Electrical plugs having single and double insulation as well as the method for manufacturing the double insulating electrical plugs are disclosed. The single insulated electrical plugs have internal walls which electrically isolate the electrical connectors. The single insulated electrical plug has a one-piece body with a central base which accepts the electrical connectors, as well as two covers hingably coupled to the base to secure the connectors in place. The double insulated electrical plugs are insulated by both an inner body as well as the overmold material. The inner body has vents which enable overmold material to be injected into the inner portions of the inner body as well as onto the outside of the inner body. During the manufacturing process, molten material flows over the outside of the inner body, and also flows into the interior of the inner body to provide two layers of electrical insulation.

Abstract: This invention relates to a water-soluble film (WSF) system with embedded/entrapped water-soluble films (WSF). More particularly, the invention relates to a WSF system with actives embedded/entrapped therein such as to provide precise and desired release of actives there from and its method of manufacturing for diverse applications, in which a variety of substances such as detergents, enzymes, softeners, perfumes, pesticides, fungicides, active ingredients, dyes, pigments, hazardous chemicals, active agents for cleaning laundry, dishes, floorings, walls, furniture, fluffs, pulp, etc., and the like can be so embedded/entrapped for such purpose. The invention further discloses novel online and offline process for the manufacture of such multi-layered WSF with or without liners and of desired shapes to selectively entrap interacting/non-interacting materials and their combinations. The process also provides options for the use of a wide range of raw materials, liners such as paper, film, foil, fabric, etc.

Abstract: Chopped fiber composite systems and methods are disclosed. Sorting systems include a conveyor, an imager, a plurality of receptacles, a pneumatic device, and controller. Molding systems include a conveyor, an imager, a mold, a pneumatic device, and a controller. The controller directs the pneumatic device to alter the freefall of chopped fiber composite pieces based on characteristics of the chopped fiber composite pieces as they drop from the conveyor and into a receptacle or a mold. Sorting and molding methods include dropping chopped fiber composite pieces, detecting characteristics of the dropping pieces, and directing the pieces based on the detected characteristics.

Abstract: A device for forming, reinforcing, joint sealing and edge protecting of a concrete slab panel, wherein the concrete slab panel having a volume, a length, a width, and a surface. The device comprising of an elongated post having a body, a top end and a bottom end with a plurality of elongated grooves extending along the body; a mounting frame has a length, a width and a thickness. The mounting frames having a connecting means to connect the mounting frame to the posts. The present invention eliminates the needs for saw-cut lines for crack inducement and acts as a joint sealer for the concrete slab to relieve the tensile stresses.

Abstract: Provided are a reinforced fabric for substitution of vinyl and its manufacturing method which comprises a process (s1)) in which a HDPE and a UV reinforcing agent are mixed and liquefied and processed into a film; a thread manufacture process (s2); an elongation-cooling process (s3); a weaving process (s4); an original tissue recovery process; a LDPE-UV mixing liquid coating process; and a cutting or linking process (s7). The reinforced fabric for substitution of vinyl manufactured through the above described processes has an enhanced resistance with respect to durability and temperature and moisture, so the service life can be prolonged.