Patents Examined by Benjamin Schiffman
  • Patent number: 11975472
    Abstract: A method for forming a belt-like rubber sheet S by extruding rubber on a drum outer peripheral surface 3a by an extruder 2 includes: a front end forming step for forming a front end S1 having a wedge-shaped cross section; an intermediate part forming step for forming an intermediate part S2 having a desired thickness; and a rear end forming step for forming a rear end S3 having a wedge-shaped cross section by gradually decreasing an extrusion amount of the rubber to zero from a predetermined extrusion amount in a predetermined time, gradually decreasing the rotational speed of the drum outer peripheral surface 3a to zero from a predetermined rotational speed in the predetermined time, and gradually decreasing a distance from the drum outer peripheral surface 3a to a die 21 to an extrusion end distance from a predetermined distance in the predetermined time.
    Type: Grant
    Filed: May 14, 2020
    Date of Patent: May 7, 2024
    Assignee: Toyo Tire Corporation
    Inventors: Yoshiki Hashimoto, Ryoshi Miyamoto
  • Patent number: 11969961
    Abstract: An apparatus for manufacturing a part, where the apparatus includes a granular media made of a particulate material and a binding material, where at least a portion of the granular media being formed as a surface of a layup tool.
    Type: Grant
    Filed: March 2, 2021
    Date of Patent: April 30, 2024
    Assignee: Technical Tooling LLC
    Inventors: Zachary S. Horn, Robert W. Read
  • Patent number: 11969936
    Abstract: An additive manufacturing apparatus includes a first vertically-extending support leg, a second vertically-extending support leg, and a gantry supported on the first and second support legs. The additive manufacturing apparatus also includes a work table movably supported beneath the gantry, a print head supported on the gantry, and a trim head supported on the gantry with the print head.
    Type: Grant
    Filed: March 22, 2023
    Date of Patent: April 30, 2024
    Assignee: Thermwood Corporation
    Inventors: Kenneth J. Susnjara, Brian S. Smiddy, John Fuquay
  • Patent number: 11969922
    Abstract: Provided is a resin molding apparatus that can reduce a variation in a thickness of a resin to be molded. A resin molding apparatus includes: a molding mold having one mold and the other mold; one mold wedge mechanism; and one mold cavity block driving mechanism. In a state that one mold cavity block is moved to a preset height position using the one mold cavity block driving mechanism and a position in a direction away from the other mold in the one mold cavity block having been moved to the height position is fixed to be limited using the one mold wedge mechanism, a resin is injected into one mold cavity, and thereafter resin molding can be performed by changing a depth of the one mold cavity using the one mold wedge mechanism and the one mold cavity block driving mechanism.
    Type: Grant
    Filed: February 27, 2020
    Date of Patent: April 30, 2024
    Assignee: TOWA Corporation
    Inventors: Yoshito Okunishi, Fuyuhiko Ogawa
  • Patent number: 11958225
    Abstract: A molding injection pressure and a molding clamping force are determined in advance to obtain a parting opening amount, which is a predetermined gap, between a movable mold and a fixed mold of a mold during injection filling.
    Type: Grant
    Filed: December 9, 2019
    Date of Patent: April 16, 2024
    Assignee: NISSEI PLASTIC INDUSTRIAL CO., LTD.
    Inventors: Hozumi Yoda, Nobukazu Kasuga, Hirofumi Murata
  • Patent number: 11958228
    Abstract: A rubber member molding method for molding a rubber member having a belt shape by attaching rubber discharged from a die to a molding surface while relatively moving the die and the molding surface in a direction along the molding surface, the rubber member molding method includes setting, as an abutting position, a position where a first one of the die and the molding surface is moved in a direction of moving closer to a second one and abuts on the second one before start of molding, and setting, as a molding start position, a position where the first one is moved from the abutting position in a direction of moving away from the second one by a desired thickness of a rubber member at the start of molding.
    Type: Grant
    Filed: July 7, 2022
    Date of Patent: April 16, 2024
    Assignee: TOYO TIRE CORPORATION
    Inventor: Yoshiki Hashimoto
  • Patent number: 11958223
    Abstract: A cavity plate assembly (400) for a preform mold (100), which includes a cavity plate (410) having an array of seats (412) and a corresponding array of cavity inserts (440) mounted to a front face (CVF) of the cavity plate (410) and in communication with a respective seat (412). Each cavity insert (440) includes a body (441) with a mounting face (441a) and a spigot (443) projecting from the mounting face (441a) and received in a respective seat (412) of the cavity plate (410) such that the mounting (441a) face abuts the front face (CVF) of the cavity plate (410). Each cavity insert (440) also includes a molding surface (448) along its length, at least two thirds of which extends beyond the cavity plate (410).
    Type: Grant
    Filed: November 20, 2019
    Date of Patent: April 16, 2024
    Assignee: HUSKY INJECTION MOLDING SYSTEMS LTD
    Inventors: Baltej Singh Pannu, Xin Sun, Adrian Peter Looije, Maxfield Paul Bradshaw
  • Patent number: 11945408
    Abstract: A roof rail for a vehicle is provided that is made of only one piece and is solid across its length. The roof rail may be made using a co-injection molding process, a two-shot injection molding process or an extrusion molding process.
    Type: Grant
    Filed: June 9, 2020
    Date of Patent: April 2, 2024
    Assignee: Lacks Enterprises, Inc.
    Inventors: Thomas Hawkins, Paul Nikandrou, Ryan Lacks, Nick Hrnyak
  • Patent number: 11945137
    Abstract: A powder application apparatus for an at least partially meltable powder to be applied onto a feeding element for producing reinforcing elements comprises a powder container. In the area of an outlet of the powder container a template for defining a basic shape of a reinforcing element to be produced is provided. Further, a closing device for opening and closing the outlet is provided. For producing reinforcing elements having different stiffness, barrier elements in particular connected with the template are provided. The barrier elements reduce the powder supply to the feeding element such that a reinforcing element with areas of different material thickness are created. A method for producing such a reinforcing element.
    Type: Grant
    Filed: December 4, 2019
    Date of Patent: April 2, 2024
    Assignee: RHENOFLEX GMBH
    Inventors: Henritte Jaerger, Sebastian Ames, Slavica Milkovic
  • Patent number: 11938660
    Abstract: A mold die includes: a mold die body that is configured to hold an object to be molded, the object including a substrate and a chip mounted in a central area of the substrate, and that has a cavity which is rectangular in a plan view and which is configured to receive a resin material, the mold die body including: a pot for containing the resin material; a gate disposed at one side of the cavity and configured to allow the resin material to flow into the cavity; and a flow-path restricting mechanism that is disposed on both lateral sides of the cavity that are perpendicular to the one side and that is configured to narrow lateral flow paths, the lateral flow paths being flow paths for the resin material flowing through the cavity in which the chip is not disposed.
    Type: Grant
    Filed: May 14, 2020
    Date of Patent: March 26, 2024
    Assignee: TOWA CORPORATION
    Inventors: Makoto Tsukiyama, Atsushi Morikami, Kosuke Araki
  • Patent number: 11927884
    Abstract: The present invention provides a method for producing a resin molded article through which air bubbles are not easily formed during imprint molding when a curable composition is applied to a mold having a pattern shaped section.
    Type: Grant
    Filed: February 8, 2018
    Date of Patent: March 12, 2024
    Assignee: DAICEL CORPORATION
    Inventors: Takeshi Fujikawa, Sadayuki Fukui
  • Patent number: 11926111
    Abstract: Provided is a method for manufacturing a fiber-reinforced plastic composite containing a fiber-reinforced plastic part having a plate-like portion and a rib protruding from one surface of the plate-like portion, and a metal part, having an average thickness of 0.5-3.0 mm, laminated on part of or all of the plate-like portion of the fiber-reinforced plastic part, comprising: a lamination step for stacking a plurality of incised prepreg layers as a plurality of sheets of base material to form a base laminate, each prepreg layer containing unidirectionally oriented fibers and resin, and a plurality of incisions crossing the fibers, a base material heating step for heating the base laminate, and a molding step for integrating the base laminate and the metal part by pressing them between a rib molding member having a recessed portion for forming a rib and a skin molding member free of such a recessed portion in a pressing device.
    Type: Grant
    Filed: October 17, 2018
    Date of Patent: March 12, 2024
    Assignee: Toray Industries, Inc.
    Inventors: Yuzo Fujita, Takuya Karaki, Kentaro Adachi
  • Patent number: 11919208
    Abstract: A method of manufacturing a medical component includes molding a first member of the medical component from an elastomeric material. The first member includes a first end defined by a closed base wall, an opposing second end which is an open end, a sidewall extending between the first and second ends, and an internal recess to receive at least one electronic device. The method further includes positioning the electronic device within the recess of the first member to form an assembly, such that the electronic device is received in an inverted open cavity defined by the sidewall. The method further includes applying a protective film on the second end of the first member, such that the protective film covers an exposed surface of the electronic device. In addition, the method includes overmolding the assembly with the elastomeric material to form the medical component having the electronic device embedded therein.
    Type: Grant
    Filed: October 18, 2022
    Date of Patent: March 5, 2024
    Assignee: West Pharmaceutical Services, Inc.
    Inventors: Kerry Drake, Heike Gruen, Jeffrey M. Laubach, Martin McGarry, Jason Krizan, Patrick Dowling, Joel Worman
  • Patent number: 11919206
    Abstract: A matrix for the cultivation of biological cells and differentiation into neuronal cells consists of a polymer base body having a structured surface with a microstructure and a nanostructure embedded therein.
    Type: Grant
    Filed: March 15, 2018
    Date of Patent: March 5, 2024
    Assignee: FRAUNHOFER-GESELLSCHAFT ZUR FĂ–RDERUNG DER ANGEWANDTEN FORSCHUNG E.V.
    Inventors: Angela Gutermuth, Christoph Baum
  • Patent number: 11919201
    Abstract: The invention relates to a method and a processing plant (1) for plastic material, for the recycling thereof. To this end, the processing plant (1) comprises a feed device (4), a processing unit (2) having a comminuting device (5) and a conveying device (6) adjoining the comminuting device (5), and an extrusion device (3) having an extruder screw (21). During its conveying movement along a first conveying section (9) toward a transfer region (8) by means of the conveying device (6), the comminuted plastic material is heated to a transfer temperature with a mean temperature value, which falls into the range of the softening temperature of the plastic material. In the transfer region (8), the comminuted plastic material is transferred to the extrusion device (3).
    Type: Grant
    Filed: December 6, 2019
    Date of Patent: March 5, 2024
    Assignee: Next Generation Recyclingmaschinen GmbH
    Inventor: Guenter Kroiss
  • Patent number: 11911938
    Abstract: A method of manufacturing a cover for a spa includes the steps of vacuum molding a first shell member and a second shell member, bringing the first and second shell members into registration with one another to define a hollow cavity therebetween, and injecting a foam into the hollow cavity, wherein the foam is configured to bond with the shell members to create a unitary structural part that provides increased strength and rigidity.
    Type: Grant
    Filed: November 26, 2019
    Date of Patent: February 27, 2024
    Assignee: STRONG INDUSTRIES, INC.
    Inventors: Wade Spicer, Charles Woods
  • Patent number: 11911932
    Abstract: A system and method for creating a rigid foam substitute is provided. By using natural binding materials and natural fiber materials, the system and method may be used to create environmentally friendly substitutes for expanded polystyrene. The system generally comprises a processing room and molding facility. The processing room may comprise an opener, cleaner, and blower, which may be used to break up and clean the natural fiber material. The molding facility may comprise a mixer, molder, and kiln, which may be used to create casts. The method generally entails processing a natural fiber material before mixing it with a natural binding material and fluid to create a fluidic mixture, wherein said fluidic mixture is subsequently molded and cured to create a finished product.
    Type: Grant
    Filed: July 29, 2020
    Date of Patent: February 27, 2024
    Assignee: ThermoPod, Inc
    Inventors: Drayton Miller, Paul Muncrief
  • Patent number: 11896741
    Abstract: Disclosed herein is a device comprising a PHA based copolymer layer comprising at least one of an electrospun ribbon of fibers of a polyhydroxyalkanoate based copolymer or the polarized polymeric composition obtained by the process of claim 1, wherein the layer is configured to exhibit one or more of a piezoelectric effect, a pyroelectric effect and a ferroelectric effect, wherein each of the electrospun ribbon of fibers and the polarized polymeric composition comprises a ?-form of the PHA based copolymer present in an amount of from about 10% to about 99%, as measured by x-ray diffraction. The device can be configured for use as a sensor, a actuator, a nanomotor, or a biobattery.
    Type: Grant
    Filed: September 20, 2019
    Date of Patent: February 13, 2024
    Assignee: UNIVERSITY OF DELAWARE
    Inventors: John F. Rabolt, Liang Gong, D. Bruce Chase, Isao Noda, Brian Sobieski
  • Patent number: 11890802
    Abstract: A molding apparatus provided with a transfer capable of transferring a heavy-weight mold clamping device. The molding apparatus that molds a molded product, includes: a mold clamping device clamping a parison extruded from an extruder to obtain a molded body, a transfer rail to support the mold clamping device in a transferable manner, and an electric cylinder to transfer the mold clamping device along the transfer rail. The mold clamping device includes first and second platens for holding a die, and a clamping drive unit for driving the first and second platens closer to or separated from each other, the electric cylinder includes a motor having an output shaft and a feed screw mechanism that converts the rotary motion of the output shaft into a linear motion.
    Type: Grant
    Filed: January 23, 2020
    Date of Patent: February 6, 2024
    Assignees: KYORAKU CO., LTD., SIKA MACHINERY CO., LTD.
    Inventors: Tzu Chiang Chang, Shuji Ito
  • Patent number: 11885044
    Abstract: The polypropylene nonwoven fabric produced by the method for producing a polypropylene nonwoven fabric according to the present invention has features that it has excellent stretchability and excellent water pressure resistance.
    Type: Grant
    Filed: December 17, 2018
    Date of Patent: January 30, 2024
    Inventors: Kyung Seop Noh, Seong Min Chae, Churl Young Park, Sangjin Jeon, Taejin Kim