Patents Examined by Binh Q. Tran
  • Patent number: 11326494
    Abstract: Disclosed are a method and system for controlling urea injection for selective catalyst reduction (SCR), capable of improving NOx purification efficiency by predicting an operating situation in which an amount of NOx production is rapidly increased using engine behavior and pre-occluding ammonia in advance. An opening state of an EGR valve may be detected at the time of rapid acceleration of a vehicle; a pressure condition in an intake manifold or an EGR valve pressure condition may be diagnosed according to the opening state of the EGR valve; and urea may be injected when the pressure condition meets an NOx excess production condition of rapidly increasing the amount of NOx production.
    Type: Grant
    Filed: September 28, 2020
    Date of Patent: May 10, 2022
    Assignees: Hyundai Motor Company, Kia Motors Corporation
    Inventor: Min Jae Kim
  • Patent number: 11326503
    Abstract: A portable, easily mountable, temporary exhaust removal system adapted to re-direct exhaust emissions away from an internal combustion engine having an exhaust conduit that exhausts combustion gas from the engine.
    Type: Grant
    Filed: January 16, 2020
    Date of Patent: May 10, 2022
    Inventor: John P Callahan
  • Patent number: 11319852
    Abstract: A reductant storage system for an internal combustion engine system includes a storage container having a bottom wall, a top wall opposite the bottom wall, an opening extending through the top wall, and a reservoir formed by a hollow interior of the storage container; a filter assembly; and a header assembly. The filter assembly extends through the opening and is configured to seal the opening and includes a filtering material. The header assembly extends through the opening and inside the filter assembly. The header assembly includes: (i) a first sensor configured to measure a quality of the reductant contained within the filter assembly and (ii) a second sensor configured to measure a level of the reductant contained within the filter assembly.
    Type: Grant
    Filed: August 27, 2019
    Date of Patent: May 3, 2022
    Assignee: Caterpillar Inc.
    Inventor: Kevin L. Dea
  • Patent number: 11306642
    Abstract: An exhaust system includes an exhaust duct that defines an exhaust gas passage extending along an axis and which has a cross-section extending across the axis. At least one sensor opening in the exhaust duct is configured to receive an exhaust gas sensor. A baffle is positioned within the exhaust gas passage and includes a plurality of guide channels with open cross-sections. Each guide channel extends from a first end facing an inner surface of the exhaust duct to a second end opposite the first end. The guide channels guide exhaust gas from different regions of the cross-section toward the at least one sensor opening.
    Type: Grant
    Filed: June 27, 2019
    Date of Patent: April 19, 2022
    Assignee: Faurecia Emissions Control Technologies, USA, LLC
    Inventor: Neil Burge
  • Patent number: 11300064
    Abstract: Methods and systems are provided for an aftertreatment system. In one example, a system comprising a spark-ignited engine comprising a selective catalytic reduction device (SCR) arranged in an exhaust passage downstream of a catalyst, and an injector positioned to inject a reductant directly into the exhaust passage downstream of the catalyst subsequent an engine shut-off event.
    Type: Grant
    Filed: July 1, 2020
    Date of Patent: April 12, 2022
    Assignee: Ford Global Technologies, LLC
    Inventors: Michael James Uhrich, Giovanni Cavataio, William Charles Ruona, Joseph Lyle Thomas, Ross Dykstra Pursifull
  • Patent number: 11300033
    Abstract: Systems, devices, methods and programs for reducing emissions from engines are provided. For example, one system for reducing emissions from engines comprises a heating controller coupled to an energy storage device (ESD). The heating controller is configured to control a heating element to heat one or more components of an after-treatment system using energy from the ESD under a first condition and to control the heating element to stop heating the one or more components of the after-treatment system when a second condition is satisfied. Additionally, another system for reducing emissions from engines comprises a controller detecting a decrease in a demanded torque from an engine and an ISG. The controller is then configured to operate a clutch to disengage the engine from the ISG, if after removing fuel from the engine, the sensed speed of the engine is above a threshold.
    Type: Grant
    Filed: December 29, 2020
    Date of Patent: April 12, 2022
    Assignee: BAE Systems Controls Inc.
    Inventors: Derek M. Matthews, Timothy L. Wells
  • Patent number: 11300023
    Abstract: An exhaust gas purification system for an internal combustion engine includes a particulate filter (also referred to as GPF) to collect particulate matter (PM) in exhaust gas, an automatic transmission including a torque converter with a lock-up clutch, and a controller that controls the internal combustion engine to perform fuel cut when the internal combustion engine is decelerating and a temperature correlation value of lubricating oil (ATF) is higher than a determination value, and controls the automatic transmission to engage the lock-up clutch during execution of the fuel cut. The controller is configured to estimate a deposit amount of PM deposited on the GPF, and change the determination value to a smaller value than before the deposit amount exceeds a first deposit amount when the deposit amount exceeds a predetermined first deposit amount.
    Type: Grant
    Filed: March 11, 2021
    Date of Patent: April 12, 2022
    Assignee: TOYOTA JIDOSHA KABUSHIKI KAISHA
    Inventors: Naoya Kaneko, Hirofumi Kubota
  • Patent number: 11293327
    Abstract: An exhaust system includes an exhaust duct having an internal surface defining an exhaust gas passage extending along an axis, at least one sensor opening in the exhaust duct that is configured to receive an exhaust gas sensor, and a sensor housing positioned within the exhaust gas passage. The sensor housing has a wall that extends at least partially around the at least one sensor opening. The wall has an inner wall surface defining an internal volume and includes at least one outlet opening. At least one tube is in fluid communication with the internal volume and extends from a first end, which is open to an inlet of the internal volume, to a second end that is distal from the first end. The at least one tube includes a plurality of inlet apertures.
    Type: Grant
    Filed: October 29, 2019
    Date of Patent: April 5, 2022
    Assignee: Faurecia Emissions Control Technologies, USA, LLC
    Inventors: Gil-Seong Yun, Eric Ker
  • Patent number: 11286870
    Abstract: A catalyst having an oxygen storage capacity is provided in an exhaust passage of an internal combustion engine. A catalyst temperature calculating device calculates an oxygen storage amount of the catalyst to a value greater than or equal to zero and less than or equal to than a maximum value based on an amount of oxygen and an amount of unburned fuel components in a fluid flowing into the catalyst. A temperature calculation process calculates a temperature of the catalyst assuming that an amount of temperature rise of the catalyst is larger when an increase amount of the oxygen storage amount is large than when the increase amount of the oxygen storage amount is small in a case where the oxygen storage amount increases.
    Type: Grant
    Filed: August 21, 2019
    Date of Patent: March 29, 2022
    Assignee: TOYOTA JIDOSHA KABUSHIKI KAISHA
    Inventors: Sohichi Imai, Shigeki Nakayama, Masanao Idogawa, Daigo Ando
  • Patent number: 11286828
    Abstract: A diesel exhaust treatment system for treating exhaust gas from a diesel engine comprising at least one diesel oxidation catalyst (DOC), at least one diesel particulate filter (DPF), at least one diesel exhaust fluid mixing chamber and at least one selective catalytic reduction converter (SCR). In one desirable embodiment, two DOCs, two DPFs, two SCRs, and two diesel exhaust fluid mixing chambers are arranged in parallel. The disclosed system is configured to reduce back pressure and increase urea vaporization while effectively using available space and providing improved access to components. The system can be coupled to a vehicle frame rail, such as the frame rail of a heavy duty truck.
    Type: Grant
    Filed: September 25, 2020
    Date of Patent: March 29, 2022
    Assignee: Dinex A/S
    Inventors: Venkata Rama Nataraj Maganti, Ryan Cook, Rogier Van der Ouderaa, Rajiv Krishnakumar, Jim Elkjaer Bebe, Alexandru Serban, Janis Deinis
  • Patent number: 11280285
    Abstract: A controller is configured to control an internal combustion engine. The controller is configured to execute a catalyst temperature-increasing control of increasing a temperature of the three-way catalyst device by introducing air-fuel mixture, which contains the fuel injected by a fuel injection valve, into an exhaust passage without burning the air-fuel mixture in a cylinder. The controller includes an air-fuel ratio control unit configured to control an air-fuel ratio of the air-fuel mixture during the execution of the catalyst temperature-increasing control such that the air-fuel ratio becomes a richer air-fuel ratio during a first period from a beginning of the catalyst temperature-increasing control to a specified air-fuel ratio switching timing than during a second period from the air-fuel ratio switching timing to a completion of the catalyst temperature-increasing control.
    Type: Grant
    Filed: December 23, 2020
    Date of Patent: March 22, 2022
    Assignee: TOYOTA JIDOSHA KABUSHIKI KAISHA
    Inventors: Yuki Nose, Yuto Ikeda, Keiichi Myojo, Hirokazu Ando
  • Patent number: 11280239
    Abstract: A selective catalytic reduction (SCR) system includes a SCR canister including a SCR inlet configured for receiving engine exhaust from a work vehicle and a SCR outlet configured for expelling a treated exhaust flow. The system includes first and second SCR chambers housed within the SCR canister and configured to react mixtures of exhaust reductant and associated first and second portions of the engine exhaust with a catalyst to generate first and second treated exhaust flow portions, respectively. The system includes an outlet chamber positioned between the SCR outlet and the first and second SCR chambers. Moreover, the outlet chamber is configured to combine the first and second treated exhaust flow portions to form the treated exhaust flow. Further, the system includes a chamber mixer positioned upstream of the SCR outlet and configured to promote mixing of the first and second treated exhaust flow portions within the outlet chamber.
    Type: Grant
    Filed: February 27, 2020
    Date of Patent: March 22, 2022
    Assignee: CNH Industrial America LLC
    Inventors: Kaushal Ghorpade, Daniel Alan Morey, Hesam Abbassi, Panos Tamamidis, Samrendra K. Singh
  • Patent number: 11280241
    Abstract: A method of adjusting the dosage of a reductant for an SCR catalyst, comprising: determining (110) an expected temperature profile in at least one axial section of the catalyst (70) for a defined period of time (tSim); firstly simulating (120) the resulting amount of reductant beyond the at least one section of the catalyst with a first defined dosage of the reductant depending on the expected temperature profile determined; comparing the first simulated amount of reductant with a limit; depending on the result of the comparison, choosing a second defined dosage and secondly simulating (130, 160) a resulting amount of reductant beyond the at least one section of the catalyst (70) with the second dosage; comparing the second simulated amount of reductant with the limit; and adjusting (140, 150, 170, 180, 190, 195) the dosage for injection of the reductant into the catalyst based on the first and/or second comparison.
    Type: Grant
    Filed: October 28, 2020
    Date of Patent: March 22, 2022
    Assignee: Robert Bosch GmbH
    Inventor: Andreas Fritsch
  • Patent number: 11268426
    Abstract: A sensor assembly for use within a flow conduit includes a sensor shield port extending between inner and outer ends of the sensor shield port through a wall of the flow conduit. The sensor shield port includes a port body defining a bore and extending between inner and outer surfaces of the port body. The sensor shield port further includes an outer port wall extending from the outer surface of the port body towards the outer end of the sensor shield port and an inner port wall extending from the inner surface of the port body. The sensor shield port includes one or more tabs extending from the inner port wall towards the inner end of the sensor shield port. The sensor assembly further includes an exhaust sensor inserted and removably coupled within the bore of the sensor shield port.
    Type: Grant
    Filed: March 24, 2021
    Date of Patent: March 8, 2022
    Assignee: CNH Industrial America LLC
    Inventors: Frederic G. Kuhn, Lawrence R. Borucki, Jr.
  • Patent number: 11268415
    Abstract: The invention relates to a method for controlling the temperature of an NOx controlling component in an exhaust after treatment system of an internal combustion engine. The NOx controlling component has inner surface portions defining an interior component space through which exhaust gases are arranged to flow in order to be NOx controlled, and has outer surface portions facing away from the interior component space. The method comprises the step of: controlling the temperature of at least a portion of the NOx controlling component by a heat transfer medium arranged outside of the outer surface portions. The invention also relates to an exhaust after treatment system and a vehicle with such a system.
    Type: Grant
    Filed: June 2, 2017
    Date of Patent: March 8, 2022
    Assignee: VOLVO TRUCK CORPORATION
    Inventors: Soran Shwan, Lars Carlhammar, Fredrik Blomgren
  • Patent number: 11261776
    Abstract: The present invention discloses methods and devices for controlling a heated mixer, situated downstream of a Urea-Water Solution (UWS) injector, to reduce NOx emission in an exhaust system from combustion engines, wherein the exhaust system has a Selective Catalytic Reduction (SCR) catalyst situated downstream of the UWS injector and the heated mixer, Methods include: determining a NOx reduction efficiency of the SCR catalyst; evaluating at least one reductant Uniformity Index (UI) based on operating parameters of the exhaust system and a mixer power calculation map; and modifying a mixer temperature of the heated mixer by regulating power to the heated mixer based on at least one reductant UI in order to improve at least one reductant UI and/or improve the NOx reduction efficiency. Alternatively, the method further includes: detecting at least one potential improvement of at least one UI and/or the NOx reduction efficiency based on an increased ammonia mass.
    Type: Grant
    Filed: March 29, 2019
    Date of Patent: March 1, 2022
    Assignee: EMISSOL LLC
    Inventors: Mansour Masoudi, Edward B. Tegeler, IV, Jacob R. Hensel
  • Patent number: 11261769
    Abstract: Methods and systems are provided for adjusting a position of an exhaust valve that regulates engine exhaust noise. In one example, the position of the exhaust valve is adjusted according to a road grade estimate. The road grade estimate may be based on a vehicle's present position on a road or a position that is a distance away from the vehicle's present position.
    Type: Grant
    Filed: January 22, 2020
    Date of Patent: March 1, 2022
    Assignee: Ford Global Technologies, LLC
    Inventors: Sumanth Reddy Dadam, Hani Mohammad Ayesh, Vinod Kumar Ravi
  • Patent number: 11260406
    Abstract: A nozzle assembly includes a body, a valve member, and a clamp member maintaining a flow director member against the body. The flow director member is sandwiched between the peripheral wall and the clamp member, and is provided with an outlet path including two distinct guidance channels extending from an upstream end and a common downstream end where is a spray hole. The outlet path creates impingement of the two flow streams flowing in the two channels before entering the spray hole.
    Type: Grant
    Filed: November 13, 2018
    Date of Patent: March 1, 2022
    Assignee: DELPHI AUTOMOTIVE SYSTEMS LUXEMBOURG SA
    Inventors: Junmei Shi, Otto Muller-Girard, Jr.
  • Patent number: 11255241
    Abstract: Selective catalytic reaction (SCR) failure detection systems and methods for propulsion systems. The method includes obtaining (a) an upstream (of the SCR unit) NOx concentration value, and (b) a downstream NOx concentration value, and caching (a) and (b). The obtaining and caching is repeated until N cached values are obtained, where N is a preprogrammed number. Using the N cached values, an upstream average of NOx, an upstream standard deviation, a downstream average of NOx, and a downstream standard deviation are calculated. The calculated values are input for a failure detection algorithm pertaining to nitrogen oxides (NOx) that generates a linear correlation factor. A best performing unacceptable (BPU) part is detected when the linear correlation factor is greater than a preprogrammed fail threshold.
    Type: Grant
    Filed: October 13, 2020
    Date of Patent: February 22, 2022
    Assignee: GM GLOBAL TECHNOLOGY OPERATIONS LLC
    Inventors: Luca Lauritano, Michele Rosmarino
  • Patent number: 11255247
    Abstract: A sensor including a sensor element, a metallic shell, a terminal fitting, a cylindrical case, lead wires, a connector portion, and a cylindrical heat shield tube. The heat shield tube includes a first tube and a second tube. The second tube is disposed on a distal end side of the first tube and covers an outer surface of the rear end side of the case, while providing an overlapping portion that overlaps the first tube. A rear end side of the first tube is adjacent to the connector portion. A total length T of the heat shield tube and a length S of the overlapping portion satisfy T/10?S?T/5. Further, a length L1 of the first tube and a length L2 of the second tube satisfy T/2?L2<L1.
    Type: Grant
    Filed: January 22, 2020
    Date of Patent: February 22, 2022
    Assignee: NGK SPARK PLUG CO., LTD.
    Inventors: Kouji Ogawa, Ayaka Ota, Hideya Inukai, Yasuhiro Ishiguro