Patents Examined by Binh Q. Tran
  • Patent number: 11286870
    Abstract: A catalyst having an oxygen storage capacity is provided in an exhaust passage of an internal combustion engine. A catalyst temperature calculating device calculates an oxygen storage amount of the catalyst to a value greater than or equal to zero and less than or equal to than a maximum value based on an amount of oxygen and an amount of unburned fuel components in a fluid flowing into the catalyst. A temperature calculation process calculates a temperature of the catalyst assuming that an amount of temperature rise of the catalyst is larger when an increase amount of the oxygen storage amount is large than when the increase amount of the oxygen storage amount is small in a case where the oxygen storage amount increases.
    Type: Grant
    Filed: August 21, 2019
    Date of Patent: March 29, 2022
    Assignee: TOYOTA JIDOSHA KABUSHIKI KAISHA
    Inventors: Sohichi Imai, Shigeki Nakayama, Masanao Idogawa, Daigo Ando
  • Patent number: 11286828
    Abstract: A diesel exhaust treatment system for treating exhaust gas from a diesel engine comprising at least one diesel oxidation catalyst (DOC), at least one diesel particulate filter (DPF), at least one diesel exhaust fluid mixing chamber and at least one selective catalytic reduction converter (SCR). In one desirable embodiment, two DOCs, two DPFs, two SCRs, and two diesel exhaust fluid mixing chambers are arranged in parallel. The disclosed system is configured to reduce back pressure and increase urea vaporization while effectively using available space and providing improved access to components. The system can be coupled to a vehicle frame rail, such as the frame rail of a heavy duty truck.
    Type: Grant
    Filed: September 25, 2020
    Date of Patent: March 29, 2022
    Assignee: Dinex A/S
    Inventors: Venkata Rama Nataraj Maganti, Ryan Cook, Rogier Van der Ouderaa, Rajiv Krishnakumar, Jim Elkjaer Bebe, Alexandru Serban, Janis Deinis
  • Patent number: 11280285
    Abstract: A controller is configured to control an internal combustion engine. The controller is configured to execute a catalyst temperature-increasing control of increasing a temperature of the three-way catalyst device by introducing air-fuel mixture, which contains the fuel injected by a fuel injection valve, into an exhaust passage without burning the air-fuel mixture in a cylinder. The controller includes an air-fuel ratio control unit configured to control an air-fuel ratio of the air-fuel mixture during the execution of the catalyst temperature-increasing control such that the air-fuel ratio becomes a richer air-fuel ratio during a first period from a beginning of the catalyst temperature-increasing control to a specified air-fuel ratio switching timing than during a second period from the air-fuel ratio switching timing to a completion of the catalyst temperature-increasing control.
    Type: Grant
    Filed: December 23, 2020
    Date of Patent: March 22, 2022
    Assignee: TOYOTA JIDOSHA KABUSHIKI KAISHA
    Inventors: Yuki Nose, Yuto Ikeda, Keiichi Myojo, Hirokazu Ando
  • Patent number: 11280239
    Abstract: A selective catalytic reduction (SCR) system includes a SCR canister including a SCR inlet configured for receiving engine exhaust from a work vehicle and a SCR outlet configured for expelling a treated exhaust flow. The system includes first and second SCR chambers housed within the SCR canister and configured to react mixtures of exhaust reductant and associated first and second portions of the engine exhaust with a catalyst to generate first and second treated exhaust flow portions, respectively. The system includes an outlet chamber positioned between the SCR outlet and the first and second SCR chambers. Moreover, the outlet chamber is configured to combine the first and second treated exhaust flow portions to form the treated exhaust flow. Further, the system includes a chamber mixer positioned upstream of the SCR outlet and configured to promote mixing of the first and second treated exhaust flow portions within the outlet chamber.
    Type: Grant
    Filed: February 27, 2020
    Date of Patent: March 22, 2022
    Assignee: CNH Industrial America LLC
    Inventors: Kaushal Ghorpade, Daniel Alan Morey, Hesam Abbassi, Panos Tamamidis, Samrendra K. Singh
  • Patent number: 11280241
    Abstract: A method of adjusting the dosage of a reductant for an SCR catalyst, comprising: determining (110) an expected temperature profile in at least one axial section of the catalyst (70) for a defined period of time (tSim); firstly simulating (120) the resulting amount of reductant beyond the at least one section of the catalyst with a first defined dosage of the reductant depending on the expected temperature profile determined; comparing the first simulated amount of reductant with a limit; depending on the result of the comparison, choosing a second defined dosage and secondly simulating (130, 160) a resulting amount of reductant beyond the at least one section of the catalyst (70) with the second dosage; comparing the second simulated amount of reductant with the limit; and adjusting (140, 150, 170, 180, 190, 195) the dosage for injection of the reductant into the catalyst based on the first and/or second comparison.
    Type: Grant
    Filed: October 28, 2020
    Date of Patent: March 22, 2022
    Assignee: Robert Bosch GmbH
    Inventor: Andreas Fritsch
  • Patent number: 11268426
    Abstract: A sensor assembly for use within a flow conduit includes a sensor shield port extending between inner and outer ends of the sensor shield port through a wall of the flow conduit. The sensor shield port includes a port body defining a bore and extending between inner and outer surfaces of the port body. The sensor shield port further includes an outer port wall extending from the outer surface of the port body towards the outer end of the sensor shield port and an inner port wall extending from the inner surface of the port body. The sensor shield port includes one or more tabs extending from the inner port wall towards the inner end of the sensor shield port. The sensor assembly further includes an exhaust sensor inserted and removably coupled within the bore of the sensor shield port.
    Type: Grant
    Filed: March 24, 2021
    Date of Patent: March 8, 2022
    Assignee: CNH Industrial America LLC
    Inventors: Frederic G. Kuhn, Lawrence R. Borucki, Jr.
  • Patent number: 11268415
    Abstract: The invention relates to a method for controlling the temperature of an NOx controlling component in an exhaust after treatment system of an internal combustion engine. The NOx controlling component has inner surface portions defining an interior component space through which exhaust gases are arranged to flow in order to be NOx controlled, and has outer surface portions facing away from the interior component space. The method comprises the step of: controlling the temperature of at least a portion of the NOx controlling component by a heat transfer medium arranged outside of the outer surface portions. The invention also relates to an exhaust after treatment system and a vehicle with such a system.
    Type: Grant
    Filed: June 2, 2017
    Date of Patent: March 8, 2022
    Assignee: VOLVO TRUCK CORPORATION
    Inventors: Soran Shwan, Lars Carlhammar, Fredrik Blomgren
  • Patent number: 11261769
    Abstract: Methods and systems are provided for adjusting a position of an exhaust valve that regulates engine exhaust noise. In one example, the position of the exhaust valve is adjusted according to a road grade estimate. The road grade estimate may be based on a vehicle's present position on a road or a position that is a distance away from the vehicle's present position.
    Type: Grant
    Filed: January 22, 2020
    Date of Patent: March 1, 2022
    Assignee: Ford Global Technologies, LLC
    Inventors: Sumanth Reddy Dadam, Hani Mohammad Ayesh, Vinod Kumar Ravi
  • Patent number: 11261776
    Abstract: The present invention discloses methods and devices for controlling a heated mixer, situated downstream of a Urea-Water Solution (UWS) injector, to reduce NOx emission in an exhaust system from combustion engines, wherein the exhaust system has a Selective Catalytic Reduction (SCR) catalyst situated downstream of the UWS injector and the heated mixer, Methods include: determining a NOx reduction efficiency of the SCR catalyst; evaluating at least one reductant Uniformity Index (UI) based on operating parameters of the exhaust system and a mixer power calculation map; and modifying a mixer temperature of the heated mixer by regulating power to the heated mixer based on at least one reductant UI in order to improve at least one reductant UI and/or improve the NOx reduction efficiency. Alternatively, the method further includes: detecting at least one potential improvement of at least one UI and/or the NOx reduction efficiency based on an increased ammonia mass.
    Type: Grant
    Filed: March 29, 2019
    Date of Patent: March 1, 2022
    Assignee: EMISSOL LLC
    Inventors: Mansour Masoudi, Edward B. Tegeler, IV, Jacob R. Hensel
  • Patent number: 11260406
    Abstract: A nozzle assembly includes a body, a valve member, and a clamp member maintaining a flow director member against the body. The flow director member is sandwiched between the peripheral wall and the clamp member, and is provided with an outlet path including two distinct guidance channels extending from an upstream end and a common downstream end where is a spray hole. The outlet path creates impingement of the two flow streams flowing in the two channels before entering the spray hole.
    Type: Grant
    Filed: November 13, 2018
    Date of Patent: March 1, 2022
    Assignee: DELPHI AUTOMOTIVE SYSTEMS LUXEMBOURG SA
    Inventors: Junmei Shi, Otto Muller-Girard, Jr.
  • Patent number: 11255247
    Abstract: A sensor including a sensor element, a metallic shell, a terminal fitting, a cylindrical case, lead wires, a connector portion, and a cylindrical heat shield tube. The heat shield tube includes a first tube and a second tube. The second tube is disposed on a distal end side of the first tube and covers an outer surface of the rear end side of the case, while providing an overlapping portion that overlaps the first tube. A rear end side of the first tube is adjacent to the connector portion. A total length T of the heat shield tube and a length S of the overlapping portion satisfy T/10?S?T/5. Further, a length L1 of the first tube and a length L2 of the second tube satisfy T/2?L2<L1.
    Type: Grant
    Filed: January 22, 2020
    Date of Patent: February 22, 2022
    Assignee: NGK SPARK PLUG CO., LTD.
    Inventors: Kouji Ogawa, Ayaka Ota, Hideya Inukai, Yasuhiro Ishiguro
  • Patent number: 11255283
    Abstract: A gaseous fuel engine system includes an exhaust controller coupled with a temperature sensor and a NOx sensor, and structured to actuate open an electrically actuated bypass valve to bypass an oxidation catalyst with exhaust, based on an exhaust temperature and an exhaust NOx amount to mitigate production of yellow smoke. Yellow smoke mitigation logic may run during startup and when the gaseous fuel engine is in a lower part of an engine load range. The yellow smoke mitigation logic can be selectively triggered in response to transient engine load increases when the gaseous fuel engine is operating in an upper part of an engine load range.
    Type: Grant
    Filed: March 5, 2021
    Date of Patent: February 22, 2022
    Assignee: Caterpillar Inc.
    Inventors: Arnold Myoungjin Kim, Ronald G. Silver, Paul Sai Keat Wang, Jaswinder Singh
  • Patent number: 11255243
    Abstract: An injection assembly for a vehicle exhaust system includes a housing defining a fluid cavity, a doser mounted to the housing and configured to inject a fluid into the fluid cavity, and a valve to control flow of the fluid. The valve is moveable between an open position and a closed position. A resilient member is configured with a biasing force to bias the valve to the closed position. The biasing force is overcome when fluid is heated downstream of the valve and exceeds a predetermined pressure level to allow backflow into the fluid cavity.
    Type: Grant
    Filed: October 23, 2020
    Date of Patent: February 22, 2022
    Assignee: Faurecia Emissions Control Technologies, USA, LLC
    Inventors: Edward Kinnaird, John Rohde, Atul Shinde, Tony Parrish
  • Patent number: 11255241
    Abstract: Selective catalytic reaction (SCR) failure detection systems and methods for propulsion systems. The method includes obtaining (a) an upstream (of the SCR unit) NOx concentration value, and (b) a downstream NOx concentration value, and caching (a) and (b). The obtaining and caching is repeated until N cached values are obtained, where N is a preprogrammed number. Using the N cached values, an upstream average of NOx, an upstream standard deviation, a downstream average of NOx, and a downstream standard deviation are calculated. The calculated values are input for a failure detection algorithm pertaining to nitrogen oxides (NOx) that generates a linear correlation factor. A best performing unacceptable (BPU) part is detected when the linear correlation factor is greater than a preprogrammed fail threshold.
    Type: Grant
    Filed: October 13, 2020
    Date of Patent: February 22, 2022
    Assignee: GM GLOBAL TECHNOLOGY OPERATIONS LLC
    Inventors: Luca Lauritano, Michele Rosmarino
  • Patent number: 11242786
    Abstract: The present disclosure relates to ECU for an exhaust purging system comprises: a NOx catalyst provided in an exhaust passage; and a second composite sensor detecting an air-fuel ratio in a downstream of the NOx catalyst, the ECU, which performs a routine of a purge control, calculates the sum of values of the reductant that have been supplied to the NOx catalyst since the start of the routine of the purge control, determines whether the sum is greater than or equal to an end determination threshold, determines whether the air-fuel ratio is less than or equal to a predetermined value, and ends the routine of the purge control in response to an earlier one of a first affirmative determination that the sum is greater than or equal to the end determination threshold and a second affirmative determination that the air-fuel ratio is less than or equal to the predetermined value.
    Type: Grant
    Filed: March 23, 2021
    Date of Patent: February 8, 2022
    Assignee: DENSO CORPORATION
    Inventor: Kazunari Azuma
  • Patent number: 11242787
    Abstract: Selective catalytic reduction systems are known and are generally included in exhaust systems of diesel engines in order to treat the exhaust gases of such engines. Such systems involve the introduction of diesel exhaust fluid (DEF) into exhaust gas flowing in an exhaust passage of an engine. When dosing DEF onto a hydrolysis catalyst in a SCR system, the DEF will under certain conditions cool the hydrolysis catalyst sufficiently to either slow down or effectively prevent ammonia release, which creates a lag or delay in the function of the hydrolysis catalyst. This limits the amount of control which can be exerted over ammonia storage in the SCR catalyst, and NOx conversion. In a first step, a set of measurement data is received from one or more sensors provided in the system.
    Type: Grant
    Filed: December 11, 2017
    Date of Patent: February 8, 2022
    Assignee: Perkins Engines Company Limited
    Inventors: Leo Shead, Alexis Eden, Ronald Silver, Thomas Steffen
  • Patent number: 11236955
    Abstract: An outlet manifold is provided and includes an outlet portion having first and second sides and an inlet portion to which the outlet portion is fluidly coupled. The inlet portion has first and second sides corresponding to the first and second sides of the outlet portion. Each of the first and second sides of the inlet portion includes one or more tubular members connectable with corresponding tube joints and a mixing chamber fluidly interposed between each of the one or more tubular members and the outlet portion.
    Type: Grant
    Filed: December 29, 2020
    Date of Patent: February 1, 2022
    Assignee: HAMILTON SUNDSTRAND CORPORATION
    Inventors: John D. Monacchio, Eric Chrabascz, Luke J. Mayo, John H. Whiton, Robert H. Dold, Christopher Adriaan van Oss, Usman Khan
  • Patent number: 11236679
    Abstract: An example gas turbine engine includes a propulsor assembly including at least a fan module and a fan drive turbine module; a gas generator assembly including at least a compressor section, a combustor in fluid communication with the compressor section, and a turbine in fluid communication with the combustor; and a geared architecture driven by the fan drive turbine module for rotating a fan of the fan module. A weight of the fan module and the fan drive turbine module is less than about 40% of a total weight of a gas turbine engine.
    Type: Grant
    Filed: August 21, 2020
    Date of Patent: February 1, 2022
    Assignee: RAYTHEON TECHNOLOGIES CORPORATION
    Inventors: Frederick M. Schwarz, Gabriel L. Suciu
  • Patent number: 11230954
    Abstract: An aftertreatment component includes an aftertreatment housing. The aftertreatment housing has a first surface positioned so as to be directly impinged by diesel exhaust fluid injected into the aftertreatment housing. The first surface is a polished surface.
    Type: Grant
    Filed: July 17, 2018
    Date of Patent: January 25, 2022
    Assignee: Cummins Emission Solutions Inc.
    Inventor: Matthew K. Volmerding
  • Patent number: 11220944
    Abstract: A method of recovering selective catalytic reduction catalysts relates to metal-Zeolite based catalysts. A selective catalytic reduction catalyst service event where a metal-Zeolite based selective catalytic reduction catalyst of an exhaust aftertreatment system may perform below a threshold level of performance is determined. The selective catalytic reduction catalyst then exposed to a recovery fluid selected to facilitate movement of metal ions.
    Type: Grant
    Filed: December 27, 2016
    Date of Patent: January 11, 2022
    Assignee: Cummins Inc.
    Inventors: Jinyong Luo, Ashok Kumar, Krishna Kamasamudram, Neal W. Currier, Aleksey Yezerets, Yadan Tang, Michael J. Cunningham, Di Wang