Abstract: The present invention relates to an improved composite panel that is suitable for architectural and display applications and an advantageous method for making the composite panel. The composite panel comprises a foamed plastic core and two metallic skin layers bonded to the plastic core. The composite panel exhibits an effective bond strength sufficient to prevent peeling of the skin layers under normal use conditions, at least one visually flat surface substantially free of surface defects, and a stiffness to weight ratio of at least about 500 lbf-in/lbm/ft2.

Abstract: The invention is a laminate structure comprising two or more layers of one or both of a) a polymeric layer containing olefinic unsaturation; and b) a polymeric layer having active hydrogen atoms; wherein, c) an adhesive layer is located between the layers derived from one or more compounds having one or more nitrile oxide moieties; wherein a portion of the nitrile oxide moieties, or derivatives thereof, is reacted with olefinic unsaturation of layer a), the active hydrogen atoms of layer b or both.

Abstract: This invention intends to provide a friction member which is high in an anti-fading character and low in mate attacking character. For such purpose, in a friction member composed of a fiber containing substrate, a bonding agent and a filling agent, an accumulated blow hole rate of blow holes having hole diameter not less than 3.5 &mgr;m is selected to be not larger than 2 volume %, and an accumulated blow hole rate of blow holes having hole diameter from 0 to 3.5 &mgr;m is selected to be not less than 3 volume %.

Abstract: A laminate for reinforcing a structural member having a plurality of side walls comprises a carrier having at least one inclined support surface. Each support surface has an outer edge disposed toward a respective side wall. A layer of extruded uncured structural foam is on each support surface and terminates inwardly of the outer edge. The foam expands when cured and tumbles down the inclined support surface of the carrier to become bonded to the side wall as well as the carrier. By being spaced from the outer edge of the support surface, the tendency for the foam to wipe against the side wall is minimized as is the tendency for a worker to touch the foam when the worker places the carrier into the structural member.

Abstract: Provided is a leatherlike sheet material which has a base material (I) comprising a nonwoven fabric (A) constituted with ultrafine-fiber bundles having single fineness of no greater than 0.2 de, a high molecular elastomer (B) and a high molecular elastomer (C), and in which a grained surface layer (II) comprising a high molecular elastomer (C)-constituted surface porous layer (D) and a surface finishing layer (E) is formed on at least one side of the surfaces of the base material (I), wherein the leatherlike sheet material is characterized in that the apparent density of the base material (I), the weight ratio of the nonwoven fabric (A) to the high molecular weight elastomer (B) and the high molecular elastomer (C) in the base material (I), the thickness of the grained surface layer (II), and the ratios of 20%-elongation load (&sgr;20)/5%-elongation load (&sgr;5) in the longitudinal direction and the transverse direction of the leatherlike sheet material satisfy their own specific ranges.

Abstract: A shock-absorbing material composed of an expansion-molded article of polypropylene resin particles is excellent in shock-absorbing property and impact resilience compared with shock-absorbing materials composed of other resin materials, but has not been said to be satisfactory in stiffness and energy absorption efficiency. The present invention relates to a shock-absorbing material composed of an expansion-molded article produced by using foamed particles comprising, as a base resin, a polypropylene homopolymer obtained by using a metallocene polymerization catalyst. The base resin has a tensile modulus of at least 15,000 kgf/cm2, and the expansion-molded article has a crystal structure that an inherent peak a and a high-temperature peak b appear as endothermic peaks on a DSC curve obtained by the differential scanning calorimetry of the molded article.

Abstract: A silicon carbide composite which is a flat composite comprising a porous preform of silicon carbide and a metal containing aluminum as the main component, infiltrated into the porous preform, said composite having a warpage of at most 250 &mgr;m per 10 cm of the principal plane length of the composite.

Abstract: A microwave binder is used in conjunction with paper tape which is coated with one or more formulations of encapsulated, fast setting, water soluble adhesives to bind pages of a book. The tape spine adhesive is of sufficient thickness to allow it to penetrate into the edges of the pages of the bound edge. The microwave heating causes the capsules to rupture, releasing the adhesives to flow into the bound edge of the book.

Abstract: A fabric-less part and a method of making same are disclosed. The fabric-less part may include a flexible polyurethane foam body, a high-density polyurethane foam backing layer bonded to the foam body, and a polyurethane elastomer skin bonded to the backing layer. Alternatively, the backing layer may be eliminated and the polyurethane elastomer skin is directly bonded to the flexible polyurethane foam body. The fabric-less part may be an automotive interior part such as a pillar trim, headrest, trim panel, instrument panel, door panel, armrest, or part of an automotive seat such as a seat cushion.

Abstract: A plastic lens having a primer layer made from a polyurethane resin obtained through a reaction between a polyester polyol containing isophthalic acid as a main component and a polyisocyanate. A plastic lens having excellent resistance to scratch and impact resistance can be obtained by further forming a hard-coat layer and an anti-reflection layer on the primer layer.

Abstract: There is provided an array of fluoro-substituted silsesquioxane thin film precursors having a structure wherein fluoro groups are bonded to the silicon atoms of a silsesquioxane cage. In a first aspect, the present invention provides a composition comprising a vaporized material having the formula [F—SiO1.5]x[H—SiO1.5]y, wherein x+y=n, n is an integer between 2 and 30, x is an integer between 1 and n and y is a whole number between 0 and n. Also provided are films made from these precursors and objects comprising these films.

Abstract: Lids, for example, lids for machine-lidding of, e.g., beakers, dishes, menu dishes, goblets, small packages, etc., containing a substrate material featuring, with respect to a container on which the lids are used, a smooth outward facing surface bearing printing. On the inward facing side of the lid is a sealing layer deposited by extrusion laminate coating. The sealing layer exhibits on the free surface embossing with a depth of roughness of up to 50 &mgr;m. The embossing is transferred to the sealing layer in the form of a roughness pattern on the cooling roll on depositing the laminate coating of the substrate material and extruded sealing layer. The free side of the substrate material is smooth and exhibits no embossing. Printing on the free surface is therefore of higher quality. The extruded sealing layer on the substrate material exhibits embossing on the free side. If the lids are drawn from a stack of lids, for example, in a filing machine, the embossing allows them to be separated individually.

Abstract: The present invention relates to absorbent article such as sanitary napkins and panty liners comprising a topsheet, absorbent core, and backsheet which are breathable by the incorporation of a breathable backsheet and have a reduced tendency to exhibit garment wet through. The backsheet comprises at least one air permeable layer such as an apertured formed film or fibrous layer which is applied and preferably coated with a non-soluble, liquid swellabe material, such as polyvinyl alcohol. Upon contact with fluid discharge, the material swells and closes the apertures of the layer, thereby reducing air permeability and preventing the passage of liquid through the layer and thus through the backsheet onto the garment of the wearer of the article.

Abstract: Described are articles having an aminoplast resin photochromic coating prepared from an aminoplast resin, component(s) having at least two different functional groups and photochromic substances. The coatings exhibit a Fischer microhardness of from 45 to 180 Newtons per mm2 and desirable photochromic properties, i.e., the formation of darker activated colors and faster rates of photochromic activation and fade when irradiated with ultraviolet light. Also described are photochromic aminoplast resin articles.

Abstract: A foam plank laminate of thermoplastic material comprises at least two expanded foam sheets, both partially perforated, and laminated with the perforated surfaces facing each other and the smooth non perforated surfaces as the outer plank surfaces. The foam plank laminate can be obtained by an industrially acceptable production method as the partial perforation of the forming foam sheets accelerates the removal of a majority of the blowing agent from the foam structure, thus drastically reducing the curing time, and at the same time it has impermeability, good mechanical properties, and an attractive appearance.

Abstract: In the present invention, for the production of a blow-molded foam, there is used a base resin which is mainly composed of a polypropylene resin and has, at 230° C., a melt tension (MT) of 10 gf or over and a melt flow rate (MFR) of 0.5 g/10 minutes or over. A foaming agent is added to the base resin, followed by melt kneading by means of an extruder under high temperature and high pressure conditions to provide a foamable melt. This melt is subjected to extrusion from a circular die 5 and expanded to form a cylindrical foamed parison 4. Thereafter, molds 6, 6 are clamped, and the parison 4 in a softened condition is placed in the molds 6, 6, and a pressurized gas is blown into the parison 4 from a gas blowing port 7 for blow molding in the form of a hollow shape conforming to the mold profile to produce a blow-molded foam.

Abstract: An electrode for control of an electric field strength in a gaseous electrically insulating medium at the surface of the electrode and in the vicinity of the electrode, comprising an electrically conducting inner electrode (1′) and an electrically non-conducting layer (8) on at least parts of the surface of the inner electrode, wherein the thickness of the non-conducting layer is at least 5% of the mean diameter of the inner electrode and that the relative dielectric constant of the non-conducting layer is smaller than 3.

Abstract: An adhesive blank for decorating articles such as pencils and the like. In one embodiment, the sticker has a first decal and a second decal that are connected together by a bridge. The sticker is preferably symmetrical about a central axis. One surface of the sticker is provided with an adhesive that is exposed when a protective backing sheet is removed. Thus, upon wrapping the bridge about an appropriately sized object, the decals meet in even alignment to create a decorative tag.

Abstract: A bulletin board includes a generally planar polyfoam layer having a front surface and a back surface, wherein the back surface includes a recessed surface portion formed therein having an integrally disposed generally planar stiffening member held in place by the polyfoam. The planar stiffening member is preferably a cardboard piece and the polyfoam penetrates a portion of the corrugation from peripheral edges thereof inward. A method of forming the bulletin board is provided.

Abstract: The magnet powder-resin compound particles substantially composed of rare earth magnet powder and a binder resin are in such a round shape that a ratio of the longitudinal size a to the transverse size b (a/b) is more than 1.00 and 3 or less, and that an average particle size defined by (a/b)/2 is 50-300 &mgr;m. They are produced by charging a mixture of rare earth magnet powder and a binder resin into an extruder equipped with nozzle orifices each having a diameter of 300 &mgr;m or less; extruding the mixture while blending under pressure though the nozzle orifices to form substantially cylindrical, fine pellets; and rounding the pellets by rotation.