Patents Examined by Brandon D Lee
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Patent number: 11566550Abstract: An exhaust-gas treatment device for arrangement in an exhaust system of a motor vehicle, having a heating element, which is assigned to an exhaust-gas aftertreatment component, for example, a catalytic converter. The heating element is formed by a heating conductor and by a holder coupled to said heating conductor, wherein the holder extends over the cross-sectional area of the heating element, and the holder is formed by a lattice-like structure, wherein the lattice-like structure is formed by arcuate spokes which are coupled to one another in an irregular manner, wherein the heating conductor and the holder have a basin-like configuration as viewed in longitudinal section in an exhaust-gas flow direction.Type: GrantFiled: February 10, 2022Date of Patent: January 31, 2023Assignee: BENTELER AUTOMOBILTECHNIK GMBHInventors: Elmar Grussmann, Ulrich Rusche
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Patent number: 11566551Abstract: A controller 1 includes a calculation unit 10 that receives the current sensor value A1 of the vehicle and calculates an injection amount based on the current sensor value A1 and a target value of the ammonia adsorption amount of the selective reduction catalyst 105 so that the ammonia adsorption amount approaches the target value, and a prediction unit 20 that receives the current sensor value B1 and calculates a corrected target value by future prediction based on the current sensor value B1. The calculation unit 10 calculates the injection amount based on the corrected target value calculated by the prediction unit 20.Type: GrantFiled: September 9, 2021Date of Patent: January 31, 2023Assignees: Hino Motors, Ltd., TOYOTA JIDOSHA KABUSHIKI KAISHAInventors: Munechika Tsutsumi, Hironori Narita, Hayato Nakada
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Patent number: 11549416Abstract: A heating device for an exhaust system of an internal combustion engine and having: a tubular body, where a combustion chamber is obtained on the inside; a fuel injector, which is designed to inject fuel into the combustion chamber; at least one inlet opening, which can be connected to a fan so as to receive an air flow, which is directed to the combustion chamber; a feeding channel, which receives air from the inlet opening, surrounds an end portion of the fuel injector and ends with a nozzle, which is arranged around an injection point of the fuel injector; and a spark plug, which is mounted through a side wall of the tubular body. The feeding channel is delimited, on the outside, by an outer tubular body. The fuel injector is configured to spray at least part of the fuel against the outer tubular body, which has a through opening, through which a spray tip of the fuel injector letting out the fuel directly aims at the electrodes of the spark plug.Type: GrantFiled: December 21, 2021Date of Patent: January 10, 2023Assignee: MARELLI EUROPE S.P.A.Inventors: Marco La Sana, Emanuele Milani, Mauro Brignone, Luigi Lubrano
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Patent number: 11549600Abstract: A rotary turbine bypass valve comprises a valve chamber and a valve rotor. The chamber is positioned at a junction of an inlet port, an outlet port and a bypass port. The inlet port is configured to receive exhaust gas, the outlet port is configured to fluidly communicate with a turbine inlet, and the bypass port is configured to fluidly communicate with an exhaust aftertreatment device. The rotor comprises a first and second recess, the first recess defining a primary flow passage, the second recess defining a secondary flow passage. The rotor is rotatable between a first position in which the rotor substantially blocks exhaust gas flow through the bypass port and a second position in which the rotor permits such. The secondary flow passage is configured to selectively permit fluid communication between the inlet port and the bypass port when the primary flow passage is partially blocked.Type: GrantFiled: November 11, 2019Date of Patent: January 10, 2023Assignee: CUMMINS LTD.Inventors: Donald E. Willey, Matthew Brookes
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Patent number: 11549424Abstract: A system, apparatus, and method are provided for preventing the accumulation of particulate matter such as combustion soot on sensors positioned in exhaust gas conduits of internal combustion engines. In an embodiment, the apparatus includes a device for deflecting soot deposits from sensor surfaces. In an embodiment, the apparatus includes a device employing a surface acoustic wave generator for dislodging soot accumulation or measuring soot accumulations to trigger burn-off events. In an embodiment, an injector injects pressurized bursts of gas toward a sensor surface to dislodge particulate matter. In an embodiment, charged electrodes attract charged particles of soot from the exhaust gas flow to form deposits that are then subject to burn-off events.Type: GrantFiled: November 18, 2020Date of Patent: January 10, 2023Assignee: Cummins Inc.Inventors: Ganesh Raghunath, Shu Li
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Patent number: 11536183Abstract: An exhaust aftertreatment system and associated system for purifying an exhaust gas feedstream of a lean-burn engine includes an oxidation catalyst that is arranged upstream of a selective catalytic reduction (SCR) catalyst. A first NOx sensor is arranged upstream, and a second NOx sensor is arranged downstream of the oxidation catalyst. A controller is arranged to monitor the oxidation catalyst based upon inputs from the first and second NOx sensors. A first NOx parameter is determined via the first NOx sensor, and a second NOx parameter is determined via the second NOx sensor. An NO2 parameter is determined based upon the first NOx parameter, the second NOx parameter, a first relationship for the first and second NOx sensors, and a second relationship for the first and second NOx sensors. The NO2 production of the oxidation catalyst is evaluated based upon the NO2 parameter.Type: GrantFiled: September 22, 2021Date of Patent: December 27, 2022Assignee: PACCAR Inc.Inventors: Trevor Joseph Ott, Cynthia Chaffin Webb, Charles Wayne Reinhardt Swart
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Patent number: 11532945Abstract: A control device for a vehicle is provided with a catalyst warmup control part supplying electric power to a conductive base to warm up a catalyst device if the temperature of the conductive base is less than a predetermined temperature and the state of charge of the battery is less than a second state of charge larger than a first state of charge when the state of charge of the battery is equal to or greater than the predetermined first state of charge and a driving mode of the vehicle is set to an EV mode in which at least the output of the rotary electric machine is controlled to make the vehicle run. The catalyst warmup control part sets the second state of charge so that the second state of charge becomes larger in the case where the resistance value of the conductive base is large compared to when it is small.Type: GrantFiled: October 29, 2020Date of Patent: December 20, 2022Assignee: TOYOTA JIDOSHA KABUSHIKI KAISHAInventors: Shigemasa Hirooka, Shingo Korenaga
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Patent number: 11524678Abstract: Various embodiments include a control system for the regeneration of a particle filter in an exhaust gas flow of an internal combustion engine of a hybrid vehicle including an electric machine comprising: a particle filter; a temperature sensor measuring an actual temperature of the filter; a first heat source upstream of the filter; and a controller. The controller is programmed to: determine a temperature difference between a setpoint temperature for regeneration of the particle filter and the actual temperature of the particle filter; calculate a power output difference to be applied based at least in part on the temperature difference; and control the first heat source using the power output difference.Type: GrantFiled: September 26, 2019Date of Patent: December 13, 2022Assignee: VITESCO TECHNOLOGIES GMBHInventor: Dietmar Ellmer
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Patent number: 11519325Abstract: A method of operating a forced induction gaseous-fueled engine includes mixing gaseous-fuel and engine intake air to form a mixture at a fuel mixer. The method includes delivering the mixture to an intake manifold by at least partially bypassing a charge air cooler.Type: GrantFiled: December 1, 2020Date of Patent: December 6, 2022Assignee: Generac Power Systems, Inc.Inventors: Steven W. Craig, Andrew P. Sibrel, Aaron J. Baska, Douglas R. Clement
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Patent number: 11512622Abstract: An exhaust gas sensor that detects a specific component included in an exhaust gas includes a sensor element including a detector, an element cover that accommodates the sensor element and has a gas ventilation hole, a heater that heats the sensor element, a heater control section, and an installation state diagnosis section that diagnoses a state of an element cover based on a sensor temperature detected by a sensor temperature detection section. The installation state diagnosis section includes a temperature variation amount calculation section that calculates a sensor temperature variation amount, a temperature variation amount integration section that sums the sensor temperature variation amounts, and an abnormality determination section that determines presence or absence of an abnormal installation based on a comparison result between variation amount integration information of the sensor temperature and a diagnosis threshold value.Type: GrantFiled: November 26, 2021Date of Patent: November 29, 2022Assignee: DENSO CORPORATIONInventors: Masato Minato, Masato Katsuno, Takashi Araki
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Patent number: 11499463Abstract: The present disclosure describes methods for evaluating quality of DEF dosed to an EAS including a close coupled SCR unit a downstream SCR unit. A NOx conversion efficiency of the close coupled SCR unit and a NOx conversion efficiency of the downstream SCR unit are used to evaluate quality of DEF. In some embodiments, the NOx conversion efficiency of close coupled SCR unit is used to evaluate quality of DEF. Operation of an EAS using the results of the evaluation of quality of DEF are described.Type: GrantFiled: August 25, 2020Date of Patent: November 15, 2022Assignee: PACCAR INCInventors: Charles Wayne Reinhardt Swart, Cynthia Chaffin Webb, Maarten Meijer, Varun Ramesh
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Patent number: 11499465Abstract: A vehicle exhaust gas purification system and a control method thereof that may effectively remove nitrogen oxides in an exhaust gas even in a cold state, which is the initial stage of an engine starting, is disclosed.Type: GrantFiled: March 9, 2021Date of Patent: November 15, 2022Assignees: Hyundai Motor Company, KIA Motors CorporationInventors: Hyokyung Lee, Chang Hwan Kim
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Patent number: 11492948Abstract: A cover for a DEF assembly with openings dimensioned to receive various components that are positioned in the DEF holding tank and associated seals for closing the openings and retaining the components is disclosed. The seals are fixed to the cover by a sonic weld.Type: GrantFiled: March 19, 2021Date of Patent: November 8, 2022Assignee: RB DISTRIBUTION, INC.Inventors: James K. McMahon, James J. Rivera, Stephen C. Trance, Todd M. Wilson
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Patent number: 11492941Abstract: A controller is applied to an internal combustion engine in which an electrically heated catalyst that is heated when supplied with electric power is installed in an exhaust passage. The controller is configured to perform a preheating process of warming up a first exhaust catalyst by supplying electric power to the electrically heated catalyst through control over a power supply before a start of the internal combustion engine. The controller is configured to, when an insulation resistance of the electrically heated catalyst at a start of the preheating process is lower than a threshold, perform the preheating process while decreasing a voltage supplied to the electrically heated catalyst.Type: GrantFiled: March 23, 2022Date of Patent: November 8, 2022Assignee: TOYOTA JIDOSHA KABUSHIKI KAISHAInventors: Shigemasa Hirooka, Koichi Kitaura, Yoshio Yamashita, Shingo Korenaga, Katsuhiro Ito, Hikaru Shiozawa
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Patent number: 11492957Abstract: Apparatus and method for directing airflow into the air intake (carburetor or fuel injection system) of an internal combustion engine for increasing air flow velocity and the quantity of air reaching the cylinder or cylinders thereof through the use of an electrically powered fan, are described. The fan is installed inside of the air filter element such that when the air intake throttle plates are closed or partially closed, the unused airflow exits the apparatus to relieve the pressure created by the fan, and when additional air is needed by the engine, air can enter the filter element. The fan may be continuously operated during the operation of the motor, and at all engine speeds.Type: GrantFiled: November 16, 2020Date of Patent: November 8, 2022Assignee: ROADSKULLS V-TWIN PERFORMANCE, LLCInventor: Kevin L. Edgmon
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Patent number: 11492950Abstract: An abnormality determination apparatus for an ammonia sensor is usable in an exhaust purification system including a catalyst, a supply apparatus, an ammonia sensor, an NOX sensor, and an oxygen sensor. During a continuation period within which ammonia supply to the catalyst continues after the supply apparatus stops supply of reductant, the abnormality determination apparatus calculates the ammonia concentration on a downstream side of the catalyst as a first concentration value, based on an output of the ammonia sensor and an output of the oxygen sensor. During the continuation period, the abnormality determination apparatus calculates the ammonia concentration on the downstream side of the catalyst as a second concentration value, based on an output of the NOX sensor and the output of the oxygen sensor. The abnormality determination apparatus determines presence or absence of abnormality in the ammonia sensor based on the first concentration value and the second concentration value.Type: GrantFiled: April 6, 2021Date of Patent: November 8, 2022Assignee: DENSO CORPORATIONInventors: Kensuke Takizawa, Toshihiko Harada, Hiroki Ichikawa
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Patent number: 11486322Abstract: The exhaust purification device of an internal combustion engine comprises a catalyst 20 arranged in an exhaust passage and able to store oxygen; and an air-fuel ratio control device configured to control an air-fuel ratio of inflowing exhaust gas flowing into the catalyst. The air-fuel ratio control device is configured to perform a distribution forming control controlling the air-fuel ratio of the inflowing exhaust gas so that in the catalyst, a first region with an oxygen storage amount of equal to or greater than a predetermined value and a second region with an oxygen storage amount of less than the predetermined value are alternately formed along an axial direction of the catalyst. The total number of the first region and the second region formed by the distribution forming control is equal to or greater than three.Type: GrantFiled: June 11, 2021Date of Patent: November 1, 2022Assignee: TOYOTA JIDOSHA KABUSHIKI KAISHAInventors: Masahiko Masubuchi, Toshihiro Mori, Hiroshi Kobayashi
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Patent number: 11480085Abstract: A purification device comprises a housing comprising a generally cylindrical wall extending along a longitudinal axis. At least one purification member is arranged in the housing and is intended to be arranged in an exhaust gas flow. The purification device comprises at least one heating element arranged in contact with the purification member, the heating element extending in a plane perpendicular to the longitudinal axis.Type: GrantFiled: February 22, 2021Date of Patent: October 25, 2022Inventors: Christophe Viault, Mathieu Capirchia
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Patent number: 11480091Abstract: An exhaust gas purification system of the present disclosure includes a first exhaust gas purification device that purifies exhaust gas discharged from an internal combustion engine and a second exhaust gas purification device that additionally purifies the exhaust gas purified by the first exhaust gas purification device, wherein the exhaust gas is exhaust gas with a gaseous composition in which an amount of reducing agents is in excess compared to a stoichiometric gaseous composition and a gaseous composition in which an amount of oxidants is in excess compared to the stoichiometric gaseous composition are alternately switched between, the first exhaust gas purification device includes a three-way catalyst, and the second exhaust gas purification device includes an exhaust gas purification catalyst containing spinel-type MgAlxFe2.00?xO4.00 supporting particles on which Rh is supported, where 0.00<×?1.50.Type: GrantFiled: December 2, 2021Date of Patent: October 25, 2022Assignee: TOYOTA JIDOSHA KABUSHIKI KAISHAInventors: Naoto Nagata, Kazushi Wakayama
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Patent number: 11473494Abstract: Methods and systems are provided for a turbocharger. In one example, a method may include bypassing exhaust gases flowing to the turbocharger in response to a catalyst temperature being less than a threshold temperature. The bypassing includes opening a bypass valve and adjusting a position of one or more turbine nozzle vanes.Type: GrantFiled: April 1, 2021Date of Patent: October 18, 2022Assignee: Ford Global Technologies, LLCInventors: Jason Brian Martz, Paul Joseph Tennison, Michiel J. Van Nieuwstadt