Patents Examined by Christina A Johnson
  • Patent number: 12370743
    Abstract: The present disclosure provides techniques for calibration systems and methods for additive manufacturing systems with multiple image projection. In some embodiments, a method of calibrating two or more image projectors of a photoreactive 3D printing system (PRPS) includes: projecting a sub-image from each of the two or more image projectors; measuring light from an image projector using a light sensor of a calibration system; receiving a signal from the light sensor; processing information from the light sensor; and changing a parameter of a sub-image based on the processed information. In some cases, a PRPS includes a calibration fixture comprising the light sensor. In some cases, a PRPS can be calibrated using a modular calibration fixture comprising the light sensor, wherein the modular calibration fixture can be coupled to the PRPS, leveled and height adjusted, and then a calibration routine can be performed.
    Type: Grant
    Filed: July 27, 2022
    Date of Patent: July 29, 2025
    Assignee: Intrepid Automation, Inc.
    Inventors: Ben Wynne, Ivan Dejesus Chousal, Christopher Sean Tanner, Robert Lee Mueller, James Michael Pingel
  • Patent number: 12366841
    Abstract: A post-medical-procedure therapy device includes a body part replica that is a replica of a body part of a patient that has undergone a medical procedure; and customized information provided on the body part replica, where both the body part replica and the customized information are 3D printed, and where the customized information includes a handwritten message provided to the patient after the medical procedure.
    Type: Grant
    Filed: October 6, 2020
    Date of Patent: July 22, 2025
    Inventor: Daniel Agopsowicz
  • Patent number: 12365133
    Abstract: Systems and methods for controlling additive manufacturing processes are disclosed. The systems can include multiple laser directors, soot-removal devices, magnetic chucks, replenishable powder distribution blades, automated powder level detectors, and/or overall process automation techniques.
    Type: Grant
    Filed: November 17, 2023
    Date of Patent: July 22, 2025
    Assignee: Blue Origin Manufacturing, LLC
    Inventors: Landon Luick, Steven James Craigen
  • Patent number: 12358244
    Abstract: A mold element (350) is fabricated (305, 310, 315) using a first mold (5) with which microstructures (323) are integrally formed in relief on the mold element (350). A lens (340) is cast (320, 325, 330, 335) using a second mold (7) that includes the mold element (350) such that the microstructures (337) are integrally formed on the lens (340).
    Type: Grant
    Filed: April 14, 2021
    Date of Patent: July 15, 2025
    Assignee: Essilor International
    Inventors: Hao-Wen Chiu, Aref Jallouli
  • Patent number: 12351719
    Abstract: Method for recycling printed plastic articles without contaminating or staining the recycled plastic with color due the printed ink. The ink is a water-based composition comprising select self-crosslinking acrylate copolymers or polyurethane resins, which inks exhibit good adhesion under conditions of use, but which are readily removed as solid particles when exposed to a hot caustic solution. Due to the inks being removed as solid particles, and not dissolving into the ink, the recycled plastic remains uncontaminated by the ink during recycling.
    Type: Grant
    Filed: June 28, 2022
    Date of Patent: July 8, 2025
    Assignee: Sun Chemical Corporation
    Inventors: Alexander Lahr, Bruce Marshall
  • Patent number: 12342910
    Abstract: A method for manufacturing a jewel of the polycrystalline type, in particular for a timepiece, the jewel including, for example, poly-ruby of the type al2O3Cr or Zirconia of the type ZrO2, the method including a first step of producing a precursor, and a second step of pressing the precursor in order to form a body, the pressing being carried out using a pressing device provided with an upper die and a lower die defining a pressing space in which the precursor is disposed, the device being provided with a wire passing through at least part of the lower die to open out into the pressing space, the lower die being capable of sliding about the wire, the pressing taking place by bringing the lower die and the upper die closer to one another to form a body comprising a bottom face provided with a hole.
    Type: Grant
    Filed: November 16, 2020
    Date of Patent: July 1, 2025
    Assignee: Comadur S.A.
    Inventors: Bruno Besutti, Sébastien Retrouvey, Sébastien Midol
  • Patent number: 12343929
    Abstract: An additive manufacturing method for fabricating a component having a surface substantially free of imperfections may include providing a mold having a configuration corresponding to the component, and depositing a material on at least one surface of the mold to fabricate the component having the surface substantially free of imperfections.
    Type: Grant
    Filed: July 23, 2024
    Date of Patent: July 1, 2025
    Assignee: Thermwood Corporation
    Inventor: Kenneth Susnjara
  • Patent number: 12330998
    Abstract: A preparation method includes the following steps: Step (1): pressing and then drying body powder to form a green brick; Step (2): applying a ground coat on the surface of the green brick; Step (3): inkjet-printing a pattern on the surface of the green brick having the ground coat, and applying an isolation glaze; Step (4): applying a fully polished glaze on the surface of the green brick having the isolation glaze; and Step (5): drying, firing, and polishing the green brick having the fully polished glaze to obtain a hard wear-resistant polished glazed ceramic tile. The phase composition of the fired fully polished glaze is as follows: 10 to 20 percent by weight of corundum, 20 to 30 percent by weight of hyalophane, 0.5 to 1.0 percent by weight of hematite, and 50 to 68 percent by weight of amorphous phase.
    Type: Grant
    Filed: December 24, 2020
    Date of Patent: June 17, 2025
    Assignee: MONALISA GROUP CO., LTD
    Inventors: Yijun Liu, Laifu Deng, Yuandong Yang, Xianchao Wang, Kelin Zhang
  • Patent number: 12330367
    Abstract: A stereolithography method of manufacture of a polymer structure having a spatially gradient dielectric constant, including: providing a volume of a liquid, radiation-curable composition; irradiating a portion of the liquid, radiation-curable composition with activating radiation in a pattern to form a layer of the polymer structure; contacting the layer with the liquid, radiation-curable composition; irradiating the liquid, radiation-curable composition with activating radiation in a pattern to form a second layer on the first layer; and repeating the contacting and irradiating to form the polymer structure, wherein the polymer structure comprises a plurality of unit cells wherein each unit cell is integrally connected with an adjacent unit cell, each unit cell is defined by a plurality of trusses formed by the irradiation, wherein the trusses are integrally connected with each other at their respective ends, and the trusses of each unit cell are dimensioned to provide the spatially gradient dielectric const
    Type: Grant
    Filed: July 1, 2022
    Date of Patent: June 17, 2025
    Assignee: ROGERS CORPORATION
    Inventors: Trevor Polidore, Sergio Clavijo, Dirk Baars
  • Patent number: 12325164
    Abstract: A plastic molding system comprises: dispensing, pre-shaping and shaping cells and a transport subsystem. The dispensing cell has a station for dispensing a dose of plastic feedstock. The pre-shaping and shaping cells each comprise a plurality of stations for shaping the workpiece into a preform shape and into a final shape, respectively. The transport subsystem advances a workpiece along a selected one of a plurality of process paths to form a molded article. Each of the plurality of process paths is defined by a combination of stations of the dispensing cell, the pre-shaping cell and the shaping cell.
    Type: Grant
    Filed: April 19, 2022
    Date of Patent: June 10, 2025
    Assignee: Husky Injection Molding Systems Ltd.
    Inventors: Joachim Johannes Niewels, Adam Christopher Ulemek, Peter Yankov, Sven Kmoch, Ralf Walter Fisch, Christophe Halter, Darrin Albert MacLeod, Teng Guo, Joaquim Martins Nogueira
  • Patent number: 12311583
    Abstract: Mold for processing expandable or expanded plastic particles for producing a multi-component particle foam component, that includes a mold cavity delimited by mold walls, having at least one mold element, which in particular is slide-like or slide-shaped, wherein the at least one mold element is mounted so as to be movable between a first orientation and/or position and at least one further orientation and/or position in which it projects at least in portions into the mold cavity, and wherein the at least one mold element is designed with, or has, a flow channel structure having at least one flow channel which extends inside the mold element and through which a process fluid can flow.
    Type: Grant
    Filed: May 20, 2021
    Date of Patent: May 27, 2025
    Assignee: SIEGFRIED HOFMANN GMBH
    Inventors: André Rauscher, Jonas Beck, René Hubert, Philipp Platsch
  • Patent number: 12313140
    Abstract: A method for densifying porous annular substrates having a central passage by chemical vapor infiltration, the method including providing stacks of porous annular substrates, providing a plurality of individual modules including stacks disposed on a support plate having a perforated injection tube each mounted on a gas inlet opening, forming a stack of individual modules, aligning the individual modules of the stack in a sealed manner by means of an annular seal disposed between the injection tubes of a second individual module and the gas inlet openings of a first individual module with which it cooperates, and injecting into the internal volume of each stack of porous annular substrates a gas phase including a gaseous precursor of a matrix material to be deposited within the porosities of the substrates.
    Type: Grant
    Filed: February 16, 2023
    Date of Patent: May 27, 2025
    Assignee: SAFRAN LANDING SYSTEMS
    Inventor: Eric Bouchard
  • Patent number: 12263641
    Abstract: A method for the production of an object by additive manufacturing includes inputting a boundary shape and desired mechanical properties for said object, subdividing said boundary shape into work cells, providing lattices in a database, each lattice including a geometry and a mechanical property, filling a first one of said work cells with a lattice from the database, the lattice selected based on the correspondence of the mechanical properties of said lattice to said desired mechanical properties of said object, filling the remaining ones of said work cells with lattices from said database to produce a filled boundary shape, each said lattice selected based on the correspondence of the mechanical properties of said lattice to the desired mechanical properties of the object and the compatibility of adjacent lattices in adjacent work cells with one another, then performing a modification operation on the lattice of a work cell.
    Type: Grant
    Filed: April 29, 2020
    Date of Patent: April 1, 2025
    Assignee: CARBON, INC.
    Inventors: Hardik Kabaria, Aidan Kurtz
  • Patent number: 12115747
    Abstract: Processes and systems for thermoforming articles of wear are disclosed. The process can include utilizing a negative pressure generation system to seal an article in a forming material thereby compressing the forming material onto the outer surface of the article. The process can also include exposing the sealed article to an increased temperature followed by exposure to a decrease temperature, while maintaining the compressive force of the forming material on the outer surface of the article. A positive pressure can also be applied to the sealed article while undergoing the heating and/or cooling steps, which can facilitate the removal of bubbles from the article during thermoforming as well as apply additional compressive force to the outer surface of the article.
    Type: Grant
    Filed: June 13, 2022
    Date of Patent: October 15, 2024
    Assignee: NIKE, INC.
    Inventors: Giovanni Adami, Sam Amis, Sergio Cavaliere, Meng-Chun Hu, John Hurd, James Molyneux, Thomas J. Rushbrook, Timothy J. Smith, I-Hsien Tseng, Mirko Bianconi, Frederico Zecchetto
  • Patent number: 11850789
    Abstract: An additive manufacturing method for fabricating a component having a surface substantially free of imperfections may include providing a mold having a configuration corresponding to the component, and depositing a material on at least one surface of the mold to fabricate the component having the surface substantially free of imperfections.
    Type: Grant
    Filed: June 3, 2022
    Date of Patent: December 26, 2023
    Assignee: Thermwood Corporation
    Inventor: Kenneth Susnjara
  • Patent number: 11590680
    Abstract: A method for the active adjustment of the profile of a film produced with blown extrusion technology, a film obtained with such method and a reel resulting from the winding of the film.
    Type: Grant
    Filed: January 7, 2019
    Date of Patent: February 28, 2023
    Inventor: Nicola Lombardini
  • Patent number: 11579579
    Abstract: A system is disclosed for use in additively manufacturing a structure. The system may include an additive manufacturing machine, a memory having computer-executable instructions stored thereon, and a processor. The processor may be configured to execute the computer-executable instructions to determine a plurality of tension vectors to be generated within the structure, and to generate a plan for manufacturing the structure. The plan may include tool paths that arrange continuous fibers within the structure to generate the plurality of tension vectors. The processor may also be configured to execute the computer-executable instructions to cause the additive manufacturing machine to follow the plan and manufacture the structure.
    Type: Grant
    Filed: October 2, 2020
    Date of Patent: February 14, 2023
    Assignee: Continuous Composites Inc.
    Inventors: Ryan C Stockett, Kenneth L. Tyler, Blake L. Alfson, Josiah D. Coad
  • Patent number: 11541580
    Abstract: A method for preparing a compact of resin compound comprising the following steps (a) to (c): (a) a preparation step of mounting a sheet-shaped or block-shaped compact of resin compound including a resin composition, which contains a filler having magnetic anisotropy and is solidified by curing or by being advanced to a B-stage, on a transportation unit which is movable in the horizontal direction, and covering at least a top surface of the compact of resin compound with a cover material; (b) a step of applying a magnetic field to the compact of resin compound obtained in the step (a) with a bulk superconductor magnet having a central magnetic flux density of 1 T or more; and (c) a step of moving the compact of resin compound in the horizontal direction and scanning it while applying vibrations to the compact of resin compound mounted on a region of a central part of the bulk superconductor magnet under application of a magnetic field.
    Type: Grant
    Filed: April 26, 2019
    Date of Patent: January 3, 2023
    Assignees: NIIGATA UNIVERSITY, SHIN-ETSU CHEMICAL CO., LTD.
    Inventors: Tetsuo Oka, Yoshinori Takamatsu, Takeshi Fukuda
  • Patent number: 11505669
    Abstract: The present application relates to a thermally expandable composition containing at least one peroxide cross-linking polymer, at least one peroxide and at least one endothermic, chemical blowing agent, the blowing agent comprising at least one solid, optionally functionalized, polycarboxylic acid or the salt thereof and at least one urea derivative according to the formula (I) as defined herein; as well as shaped bodies containing the composition and to a method for sealing and filling voids in components, for strengthening or reinforcing components, in particular hollow components, and for bonding mobile components using shaped bodies of this type.
    Type: Grant
    Filed: March 26, 2018
    Date of Patent: November 22, 2022
    Assignee: Henkel AG & Co. KGaA
    Inventors: Rainer Kohlstrung, Klaus Rappmann, Sascha Poeller
  • Patent number: 11491031
    Abstract: The invention relates to a method for manufacturing a breast prosthesis, in which a first dispersion of a first granular material is introduced into a cross-linkable silicone compound. The silicone compound subsequently is cured in order to form a prosthesis body, wherein the prosthesis body is heated to a shrinking temperature which lies above the melting point of the thermoplastic material.
    Type: Grant
    Filed: September 12, 2019
    Date of Patent: November 8, 2022
    Assignee: Amoena Medizin-Orthopädie-Technik GmbH
    Inventor: Nils Stelter