Patents Examined by Christopher Schatz
  • Patent number: 8951374
    Abstract: The invention is a method of bonding a first fluid conduit (14) to one or more other fluid conduits (12) or elements such as an electrode (92) or heating element. The method comprises positioning a first fluid conduit (14) substantially in contact with the other fluid conduits or elements (12) wherein a bond region (16) is created. The bond region is wetted with a liquefied thermoplastic polymer (34) which is then subsequently cooled forming a substantially fluid tight bond between the first fluid conduit (14) and the other fluid conduits or elements (14).
    Type: Grant
    Filed: July 16, 2004
    Date of Patent: February 10, 2015
    Assignee: Waters Technologies Corporation
    Inventors: Theodore Dourdeville, Dennis DellaRovere
  • Patent number: 8936695
    Abstract: A composite layup is formed on a tool and placed on a contoured part. The tool is contoured to substantially match the contour of the part. A set of location data is generated which represents the location of the part in space relative to the tool. An automated manipulator uses the location data to move the tool into proximity to the part and place the contoured layup on the part.
    Type: Grant
    Filed: April 27, 2010
    Date of Patent: January 20, 2015
    Assignee: The Boeing Company
    Inventors: Daniel M. Rotter, Kurtis S. Willden, William S. Hollensteiner, Brian G. Robins
  • Patent number: 8932423
    Abstract: A contoured composite structure is fabricated by laying up a composite charge that includes at least one ply formed by uni-directional fiber pre-preg ply segments having substantially constant widths. The ply segments are placed in side-by-side, overlapping relationship with their longitudinal centerlines aligned in a polar orientation related to the contour of the structure. The charge is formed into the shape of the structure and cured.
    Type: Grant
    Filed: March 2, 2009
    Date of Patent: January 13, 2015
    Assignee: The Boeing Company
    Inventors: Douglas A. McCarville, Joseph L. Sweetin, Juan C. Guzman
  • Patent number: 8931535
    Abstract: An attaching method for attaching a support plate to a surface of a substrate with an adhesive involves the steps of applying an adhesive to the surface of the substrate, heating and thereafter cooling the substrate, positioning centers of the substrate and the supporting plate to coincide with each other, and forming a layered structure by pushing the supporting plate onto the substrate with the adhesive therebetween in a pressure-reduced atmosphere. In the positioning step, after the supporting late has been placed on the substrate, it is possible to finely adjust the alignment of the supporting plate and a semiconductor wafer when attached because the adhesive is applied to the surface of the substrate, and thereafter the substrate is heated and cooled.
    Type: Grant
    Filed: February 9, 2012
    Date of Patent: January 13, 2015
    Assignee: Tokyo Ohka Kogyo Co., Ltd.
    Inventors: Akihiko Nakamura, Atsushi Miyanari, Yoshihiro Inao
  • Patent number: 8910688
    Abstract: An autoclave may be reconfigured to accommodate differently shaped parts by relatively rotating portions of the autoclave.
    Type: Grant
    Filed: February 26, 2011
    Date of Patent: December 16, 2014
    Assignee: The Boeing Company
    Inventors: Sergey Barmichev, Kevin Matthew Retz
  • Patent number: 8899291
    Abstract: A laminating apparatus is provided which causes a resin film to completely conform to protruding and recessed portions of a substrate, and which makes the film thickness of the conforming resin film uniform on a stricter level. To this end, the laminating apparatus includes a laminating mechanism including: an enclosed space forming receiver capable of receiving a provisionally laminated body therein; and a pressure laminator for applying pressure to the provisionally laminated body in non-contacting relationship in an enclosed space formed by the enclosed space forming receiver to form an end laminated body from the provisionally laminated body.
    Type: Grant
    Filed: July 19, 2011
    Date of Patent: December 2, 2014
    Assignees: Nichigo-Morton Co., Ltd., Shin-Etsu Chemical Co., Ltd.
    Inventors: Ryoichi Yasumoto, Kazutoshi Iwata, Kinya Kodama, Grigoriy Basin
  • Patent number: 8894787
    Abstract: A method for a composite panel having a desired void content is disclosed. The method comprises the step of laying on a surface a first ply of resin. A first filament is placed on the first ply, and a second ply of resin is laid on the first ply and the first filament to form a first intermediate composite panel. The first intermediate composite panel is cured in an autoclave to form a second intermediate composite panel. The second intermediate composite panel is submerged in a solution that dissolves the first filament.
    Type: Grant
    Filed: August 23, 2012
    Date of Patent: November 25, 2014
    Assignee: Textron Innovations, Inc.
    Inventor: Bryce Boe
  • Patent number: 8887781
    Abstract: An object of the present invention is to provide a vacuum suction control mechanism apparatus capable of accurately bonding a film to a bonding object with a simple structure. A vacuum suction control mechanism apparatus according to the present invention includes a first member including a plurality of suction holes formed in a surface thereof, the plurality of suction holes being connectable to a decompression source, and a second member capable of contacting the plurality of suction holes, the second member being movable relative to the first member, wherein the second member includes connecting member connecting some of the suction holes, the number of which corresponds to a relative position between the first member and the second member, to the decompression source.
    Type: Grant
    Filed: August 20, 2008
    Date of Patent: November 18, 2014
    Assignee: NLT Technologies, Ltd.
    Inventor: Hideki Kodera
  • Patent number: 8888942
    Abstract: A method for producing an analysis tape for fluid samples, in particular body fluids, is proposed. In the method, diagnostic auxiliary labels are transferred to a carrier tape, wherein at least one vacuum roller is used for the transfer of the diagnostic auxiliary labels. The diagnostic auxiliary labels are detected on the vacuum roller. At least one tape position of the carrier tape is furthermore detected. The transfer of the auxiliary labels to the carrier tape is effected in accordance with the detected auxiliary labels and the tape position.
    Type: Grant
    Filed: October 21, 2011
    Date of Patent: November 18, 2014
    Assignee: Roche Diagnostics Operations, Inc.
    Inventors: Ralf Dagenbach, Ronald Hofstadt, Klaus Lurg, Stefan Pflaesterer, Wolfgang Schwoebel, Thomas Renz, Ulf Sprung, Matthias Lamparter, Eric Voelschow
  • Patent number: 8876999
    Abstract: Techniques and apparatus for providing a flexible shape low volume autoclave are disclosed. In one embodiment, an autoclave includes an elongated pressure vessel that is sealed on both ends and has a circumferential joint between a first portion and a second portion. The autoclave further includes the portions defining an interior configured for accepting an elongated part, the joint being configured to create an angle between the portions and further creating an opening with a seal, the opening facilitating an insertion of the part into the interior, and the seal enabling pressurization of the interior.
    Type: Grant
    Filed: June 12, 2007
    Date of Patent: November 4, 2014
    Assignee: The Boeing Company
    Inventors: Sergey D. Barmichev, Max U. Kismarton, Stephen T. Brown
  • Patent number: 8877116
    Abstract: A method of manufacturing a wind turbine blade shell part comprising fiber material impregnated with cured resin is described. The method comprises the steps of: a) providing a first mold part having a first forming surface with a contour that defines at least a part of an outer surface of turbine blade shell part, b) arranging fiber material in the first mold part, the fiber material comprising fibers of a magnetizable material, c) providing a resin in the first mold part simultaneous with and/or subsequent to step b), and d) curing the resin in order to form the wind turbine blade shell part or wind turbine blade. The fiber material is retained against the first forming surface by use of magnet means during step b) and/or step c).
    Type: Grant
    Filed: August 14, 2009
    Date of Patent: November 4, 2014
    Assignee: LM Glasfiber A/S
    Inventor: Peter Grabau
  • Patent number: 8864926
    Abstract: An impact resistant door skin, a door including the same, and a method of manufacturing an impact resistant door skin from a pre-formed door skin are provided. The method includes the steps of providing at least one preformed door skin and applying adhesive to a rear side of the at least one preformed door skin. A fiberglass mesh mat is pressed onto the rear side of the at least one preformed door skin. Then, chopped glass fibers coated with adhesive are sprayed onto the rear side of the at least one preformed door skin using a chopper gun to form a layer of chopped glass fibers on the fiberglass mesh mat. The performed door skin may be a molded door skin having at least one recessed panel formed therein.
    Type: Grant
    Filed: August 31, 2012
    Date of Patent: October 21, 2014
    Assignee: Masonite Corporation
    Inventors: James Pfau, Stephen Hart, James Bryant
  • Patent number: 8858751
    Abstract: A method for producing a flexible metal laminate includes continuously thermocompression-bonding laminate metal foils to a resin film. The thermocompression-bonding step is conducted by placing a protection metal foil between a pressure surface of a heat and pressure forming apparatus and the laminate metal foils. When the protection metal foil is subjected to an abrasion resistance test, in which the protection metal foil is placed such that a matte surface of the protection metal foil contacts a plate material having a surface equivalent to the pressure surface and in which the matte surface is rubbed against the surface of the plate material by applying a load to a shiny surface of the protection metal foil and pulling the protection metal foil, a streak is found on the matte surface only in a case where the load is over 500 g per area of 76 mm×26 mm.
    Type: Grant
    Filed: September 9, 2010
    Date of Patent: October 14, 2014
    Assignees: Ube Industries, Ltd., Ube-Nitto Kasei Co., Ltd.
    Inventors: Takuro Kochiyama, Hiroto Shimokawa, Yoshitaka Mineki, Masami Sasaki
  • Patent number: 8827252
    Abstract: The invention concerns a plant for manufacturing parts made of composite material, in particular sections for an aircraft fuselage, having at least a compaction station in which, in operation, there are provided a mandrel coated of composite material to be compacted and a transport mechanism arranged to transport at least one compaction device on said composite material. The transport mechanism is associated with at least one sling having at least one strip of porous material that, in operation, is in direct contact with the compaction device, and the sling is configured to transport the compaction device onto the composite material through application of a vacuum source at least to the strip of porous material. The invention also concerns a method of and an apparatus for manufacturing parts made of composite material.
    Type: Grant
    Filed: September 20, 2007
    Date of Patent: September 9, 2014
    Assignee: Alenia Aermacchi S.p.A.
    Inventors: Claude Sauvestre, Fabrizio Turris, Claudio Berionni, Giovanni Lanfranco
  • Patent number: 8815044
    Abstract: A beam of fiber-reinforced curable thermosetting composite material is preliminarily assembled in an uncured condition. The beam is placed between two forming tools, namely a lower and an upper tool, shaped in such a way as to give the lower and upper flanges a predetermined shape, at least one of the flanges having a non-rectilinear profile viewed in a longitudinal vertical plane. Two longitudinally elongate rigid inserts are placed between the flanges at the sides of the web and are covered in respective airtight tubular bags. The spaces between the upper tool and the lower tool on the two opposite longitudinal sides are sealed. The open opposite ends of the tubular bags are also sealed in such a manner that the pressure applied in an autoclave during the step of curing causes the tubular bags to swell and presses them against the two opposite faces of the web and against the flanges of the beam. On completion of curing, the upper forming tool is removed and the inserts are extracted sideways.
    Type: Grant
    Filed: March 3, 2011
    Date of Patent: August 26, 2014
    Assignee: Alenia Aeronautica S.p.A.
    Inventors: Sabato Inserra Imparato, Luigi Avagliano, Luigi Capasso, Emmanuele D'Agostino, Luca Di Tommaso, Gianni Iagulli
  • Patent number: 8815038
    Abstract: A curved composite structure, comprises at least two curved composite panel segments joined together. Each of the panel segments includes a fluted core sandwiched between first and second facesheets. A layer of adhesive is used to rigidly bond the panel segments together.
    Type: Grant
    Filed: March 4, 2009
    Date of Patent: August 26, 2014
    Assignee: The Boeing Company
    Inventors: Douglas A. McCarville, Juan C. Guzman
  • Patent number: 8808477
    Abstract: The invention provides a display unit which can realize reduction in thickness and weight of the display unit by omitting a void between a touch panel and a display panel, and its manufacturing method. Whole faces of the touch panel and the display panel are directly bonded together with an adhesive layer in between. The display panel has a structure wherein a driving substrate in which organic light emitting devices are formed and a sealing substrate are bonded together with an adhesive layer in between. The touch panel has a structure wherein a lower plastic film in which a transparent electrode is formed and a touch-side plastic film in which a transparent electrode is formed are layered so that the transparent electrodes are placed opposite. The display panel is constructed with only the driving substrate, and the organic light emitting devices are sealed by the touch panel instead of the sealing substrate. Therefore, thickness and weight of the display unit can be further reduced.
    Type: Grant
    Filed: March 21, 2007
    Date of Patent: August 19, 2014
    Assignee: Sony Corporation
    Inventor: Yuichi Iwase
  • Patent number: 8794957
    Abstract: A forming tool and method for its use with flat pre-preg composite laminate assemblies which incorporates a mandrel segmented into multiple forming blocks, the forming blocks sized to receive a draped composite laminate assembly with all portions of the composite laminate assembly spaced from a shaping surface on each block. A spline plate engages the shaping surface of the forming blocks to provide a neutral axis for maintaining the entire composite laminate assembly in tension during forming. In the exemplary embodiments, the draped composite laminate assembly is formed to the forming blocks from the flat composite laminate assembly and maintained in contact with the forming blocks using a vacuum bag. The mandrel forming blocks are then displaced to a desired curvature on the spline plate.
    Type: Grant
    Filed: August 31, 2011
    Date of Patent: August 5, 2014
    Assignee: The Boeing Company
    Inventors: Peter D. McCowin, Paul E. Nelson, Worm Lund
  • Patent number: 8790485
    Abstract: A method of attaching a composite member to a structure. The method including forming a laminate of fabric impregnated with resin; applying heat at a first temperature to the impregnated laminate; applying vacuum at a first pressure to the impregnated laminate to degas the resin and form a degassed, impregnated laminate; positioning the degassed, impregnated laminate on a structure; and curing the degassed, impregnated laminate on the substrate by applying heat at a second temperature and by applying vacuum at a second pressure.
    Type: Grant
    Filed: February 25, 2005
    Date of Patent: July 29, 2014
    Assignee: Bell Helicopter Textron Inc.
    Inventors: Denver Whitworth, Anthony Bergerson, Michael Marvin
  • Patent number: 8747592
    Abstract: The present invention relates to a method of repairing a fiber composite solid member having a locally deteriorated surface area, such as having cracks or creases. The solid member may e.g. be a mold for the manufacturing of wind turbine blades or such blades. The method comprises machining a surface section comprising the locally deteriorated surface area in order to obtain a recess having a predefined depth and circumferential shape, placing a repair patch having a predefined thickness and circumferential shape matching the recess in the recess, and fastening the repair patch to the solid member by use of a binder material. At least some of the elastic and thermal properties of the repair patch and the binder material are so that after fastening, the repair patch and the binder material in combination have elastic and thermal properties which are substantially the same as the corresponding properties of the surface section before machining.
    Type: Grant
    Filed: December 8, 2008
    Date of Patent: June 10, 2014
    Assignee: Vestas Wind Systems A/S
    Inventors: Knud Nielsen Stenbaek, Alex Olesen, Henning Schröder