Patents Examined by Colleen P Dunn
  • Patent number: 10239121
    Abstract: A clay-like composition for forming a sintered precious metal body, the clay-like composition containing at least one powder selected from the group consisting of precious metal powders and precious metal alloy powders, an organic binder, an organic additive and water, wherein the clay-like composition has an initial hardness measured using a type E durometer of E8 to E20, and has a hardness after standing for one hour at room temperature of E40 or less.
    Type: Grant
    Filed: November 26, 2014
    Date of Patent: March 26, 2019
    Assignee: MITSUBISHI MATERIALS CORPORATION
    Inventors: Yasuo Ido, Shinji Otani
  • Patent number: 10240220
    Abstract: Embodiments of the present invention comprises melting scrap steel into molten steel; decarburizing the molten steel and adding alloys; transferring the steel to ladles and casting the steel into slabs; hot rolling the slabs into sheets; pickling the sheets; annealing the sheets; cold rolling the sheets; and performing one or more of tension leveling, a rough rolling, or a coating process on the sheets after cold rolling, without an intermediate annealing process between the cold rolling and the tension leveling, the rough rolling, or the coating process. The sheet is sent to the customer for stamping and customer annealing. The new process provides an electrical steel with the similar, same, or better magnetic properties than an electrical steel manufactured using the traditional processing with an intermediate annealing step after cold rolling.
    Type: Grant
    Filed: January 11, 2013
    Date of Patent: March 26, 2019
    Assignee: NUCOR CORPORATION
    Inventors: Theodore E. Hill, Eric E. Gallo
  • Patent number: 10240046
    Abstract: The method for fabricating a hybrid dual phase filler for elastomers includes: impregnation of carbon black with ethanol suspension of magnetite in a ball mill; drying of the dual phase mixture till constant weight; grinding of the dried product in a ball mill; thermal activation under vacuum in a specifically designed reactor followed by a grinding of the final product in a ball mill. The hybrid dual phase filler includes carbon black impregnated with ethanol suspension of magnetite, contains 5 to 50 mass % of magnetite and 95 to 50 mass % of carbon black. Magnetite is a powder and includes up to 5% of SiO2, particle size up to 50? and density of 4.8-5.2 g/cm3 with a specific surface area (BET/) 400-900 m2/g; iodine number—370-750 mg/g; oil number 200-450 ml/100 g; total volume pore 0.5-1.5 cm3(STP)/g; micropore surface area 50-90 m2/g; external specific surface area 400-900 m2/g.
    Type: Grant
    Filed: July 6, 2016
    Date of Patent: March 26, 2019
    Assignee: KING ABDULAZIZ UNIVERSITY
    Inventors: Ahmed A. Al-Ghamdi, Omar A. Al-Hartomy, Falleh R. Al-Solamy, Nikolay Todorov Dishovsky, Petrunka Atanasova Malinova, Mihail Tsetskov Mihaylov
  • Patent number: 10242795
    Abstract: A manufacturing method includes: manufacturing a sintered compact having a composition of (Rl)x(Rh)yTzBsMt; manufacturing a precursor by performing hot deformation processing on the sintered compact; and manufacturing a rare earth magnet by performing an aging treatment on the precursor in a temperature range of 450° C. to 700° C. In this method, a main phase thereof is formed of a (RlRh)2T14B phase. A content of a (RlRh)1.1T4B4 phase in a grain boundary phase thereof is more than 0 mass % and 50 mass % or less. Rl represents a light rare earth element. Rh represents a heavy rare earth element. T represents a transition metal. M represents at least one of Ga, Al, Cu, and Co. x, y, z, s, and t are percentages by mass of Rl, Rh, T, B, and M. x, y, z, s, and t are expressed by the following expressions: 27?x?44, 0?y?10, z=100?x?y?s?t, 0.75?s?3.4, 0?t?3.
    Type: Grant
    Filed: December 19, 2014
    Date of Patent: March 26, 2019
    Assignee: TOYOTA JIDOSHA KABUSHIKI KAISHA
    Inventors: Noritsugu Sakuma, Tetsuya Shoji, Daisuke Sakuma, Kazuaki Haga
  • Patent number: 10242778
    Abstract: A manufacturing method of rare earth magnet based on heat treatment of fine powder includes the following: an alloy for the rare earth magnet is firstly coarsely crushed and then finely crushed by jet milling to obtain a fine powder; the fine powder is heated in vacuum or in inert gas atmosphere at a temperature of 100° C.˜1000° C. for 6 minutes to 24 hours; then the fine powder is compacted under a magnet field and is sintered in vacuum or in inert gas atmosphere at a temperature of 950° C.˜1140° C. to obtain a sintered magnet; and machining the sintered magnet to obtain a magnet; then the magnet performs a RH grain boundary diffusion at a temperature of 700° C.˜1020° C. An oxidation film forms on the surface of all of the powder.
    Type: Grant
    Filed: December 30, 2013
    Date of Patent: March 26, 2019
    Assignee: XIAMEN TUNGSTEN CO., LTD.
    Inventors: Hiroshi Nagata, Chonghu Wu
  • Patent number: 10232441
    Abstract: A method of fabricating an article includes providing an arrangement of loose nanowires, forming the loose nanowires into a gas turbine engine airfoil by depositing the loose nanowires into a mold that has a geometry of the gas turbine engine airfoil, and bonding the loose nanowires together into a unitary cellular structure that has the geometry of the gas turbine engine airfoil.
    Type: Grant
    Filed: March 9, 2015
    Date of Patent: March 19, 2019
    Assignee: UNITED TECHNOLOGIES CORPORATION
    Inventors: Weina Li, Michael J. Birnkrant, Paul Sheedy, James T. Beals, Rhonda R. Willigan, Jose L. Santana
  • Patent number: 10227518
    Abstract: Provided is a polishing composition with which surface defects can be efficiently reduced. This invention provides a polishing composition comprising a water-soluble polymer MC-end. The main chain of the water-soluble polymer MC-end is formed with a non-cationic region as its main structural part and a cationic region located at least at one end of the main chain. The cationic region has at least one cationic group.
    Type: Grant
    Filed: September 22, 2014
    Date of Patent: March 12, 2019
    Assignee: FUJIMI INCORPORATED
    Inventors: Kohsuke Tsuchiya, Yoshio Mori
  • Patent number: 10221629
    Abstract: A polycrystalline super hard construction has a body of PCD material and a plurality of interstitial regions between inter-bonded diamond grains forming the PCD material. The body also has a first region substantially free of a solvent/catalyzing material which extends a depth from a working surface into the body of PCD material. A second region remote from the working surface includes solvent/catalyzing material in a plurality of the interstitial regions. A chamfer extends between the working surface and a peripheral side surface of the body of PCD material. The chamfer has a height which is the length along a plane perpendicular to the plane along which the working surface extends between the point of intersection of the chamfer with the working surface and the point of intersection of the chamfer and the peripheral side surface of the body of PCD material. The depth of the first region is greater than the height of the chamfer.
    Type: Grant
    Filed: November 5, 2013
    Date of Patent: March 5, 2019
    Assignee: Element Six Limited
    Inventors: Nedret Can, Habib Saridikmen, Roger William Nigel Nilen, Michael L. Doster, Anthony A. DiGiovanni, Matthew R. Isbell, Nicholas J. Lyons, Derek L. Nelms, Danny E. Scott
  • Patent number: 10220442
    Abstract: A method of making a flux-coated binder includes treating metal binder slugs to have an adherent surface, adding a flux powder to the treated metal binder slugs, and distributing the flux powder on the adherent surface of the metal binder slugs.
    Type: Grant
    Filed: August 21, 2015
    Date of Patent: March 5, 2019
    Assignee: SMITH INTERNATIONAL, INC.
    Inventor: Mingdong Cai
  • Patent number: 10215494
    Abstract: The present invention relates to a method of operating an electric arc furnace containing (a) a furnace shell having a tapping hole and/or a slag door, (b) a furnace roof having a plurality of electrodes provided so as to face downwards, and (c) a rotating apparatus that rotates the furnace shell around a vertical axis relative to the electrodes, the method contains a rotating step of rotating the furnace shell relative to the electrodes during melting of a metal material, and a holding step of stopping the rotation when any one of the plurality of electrodes reaches a holding position that is previously set close to the tapping hole or the slag door, and holding the furnace shell at the holding position.
    Type: Grant
    Filed: November 3, 2015
    Date of Patent: February 26, 2019
    Assignee: DAIDO STEEL CO., LTD.
    Inventors: Noriyuki Tomita, Yoshikazu Tanaka, Akihiro Nagatani, Masato Ogawa, Kunio Matsuo
  • Patent number: 10213901
    Abstract: Polycrystalline diamond abrasive elements made by incorporating low levels of at least one metal boride, the metal being selected from magnesium, calcium, aluminum, strontium, yttrium, zirconium, hafnium and chromium, and the rare earth metals, particularly cerium and lanthanum. The benefits of adding boron to polycrystalline diamond abrasive compacts are exploited together with simultaneously minimizing or eliminating the detrimental effects of the presence of oxygen.
    Type: Grant
    Filed: August 11, 2006
    Date of Patent: February 26, 2019
    Assignee: Element Six Abrasives SA
    Inventors: Anine Hester Ras, Geoffrey John Davies
  • Patent number: 10213832
    Abstract: The present invention provides a sintered body and a production method therefor in which effects of pores remaining at a surface of the sintered body can be avoided without removing the pores by machining and plastic working, thereby obtaining strength equivalent to that of ingot materials. The sintered member comprises: a hardness distribution in which hardness contiguously varies from a surface to an inner portion; a Vickers hardness value of 730 or less at the surface; the maximum hardness of which portion exists in a region of 150 to 300 ?m from the surface; wherein the maximum hardness is a Vickers hardness value of 600 or more.
    Type: Grant
    Filed: March 11, 2013
    Date of Patent: February 26, 2019
    Assignee: HITACHI CHEMICAL COMPANY, LTD.
    Inventors: Go Hagimoto, Tomoyuki Kohida, Katsuhiko Ueda, Kenzo Morita, Shuichi Aoki
  • Patent number: 10208364
    Abstract: A Ni-based alloy comprises nitrides, of which an estimated largest size is an area-equivalent diameter of 12 ?m to 25 ?m, the estimated largest size of the nitrides being determined by calculating an area-equivalent diameter D which is defined as D=A1/2 in relation to an area A of a nitride with a largest size among nitrides present in a measurement field of view area S0 of an observation of the Ni-based alloy, repeatedly performing this operation for n times corresponding to a measurement field of view number n to acquire n pieces of data of the area-equivalent diameter D, arranging the pieces of data of area-equivalent diameter D in ascending order into D1, D2, . . .
    Type: Grant
    Filed: August 6, 2014
    Date of Patent: February 19, 2019
    Assignee: Hitachi Metals, Ltd.
    Inventors: Ikuo Okada, Masaki Taneike, Hidetaka Oguma, Yoshitaka Uemura, Daisuke Yoshida, Yoshiyuki Inoue, Masato Itoh, Kenichi Yaguchi, Tadashi Fukuda, Takanori Matsui
  • Patent number: 10208372
    Abstract: A grain-oriented electrical steel sheet being a grain-oriented electrical steel sheet containing Si of 0.8 mass % to 7 mass %, Mn of 0.05 mass % to 1 mass %, B of 0.0005 mass % to 0.0080 mass %, each content of Al, C, N, S, and Se of 0.005 mass % or less, and a balance being composed of Fe and inevitable impurities and having a glass coating film made of composite oxide mainly composed of forsterite on the steel sheet surface, in which when glow discharge optical emission spectrometry (GDS) to the surface of a secondary coating film formed on the surface of the glass coating film under a predetermined condition is performed, a peak, of B, in emission intensity having a peak position in emission intensity different from a peak position, of Mg, in emission intensity is obtained and the peak position, of B, in emission intensity from the steel sheet surface is deeper than the peak position, of Mg, in emission intensity.
    Type: Grant
    Filed: January 12, 2012
    Date of Patent: February 19, 2019
    Assignee: NIPPON STEEL & SUMITOMO METAL CORPORATION
    Inventors: Fumiaki Takahashi, Yoshiyuki Ushigami, Kazumi Mizukami, Shuichi Nakamura, Norikazu Fujii, Norihiro Yamamoto, Masahide Urago
  • Patent number: 10202678
    Abstract: Method for heat treating a steel component (28, 36) comprising the steps of: a) carbonitriding the steel component (28, 36) at a temperature of 930-970° C., b) cooling the steel component (28, 36), d) re-heating the steel component (28, 36) to a temperature of 780-820° C. and d) quenching the steel component (28, 36). The method comprises the step of either e) performing a bainite transformation at a temperature just above the martensite formation temperature, transforming 25-99% of the austenite into bainite at the temperature and then increasing the temperature to speed up the transformation of the remaining austenite into bainite, or f) holding the steel component (28, 36) at an initial temperature (T1) above the initial martensite formation temperature (Ms), and lowering the initial temperature (T1) to a temperature (T2) that is below the initial martensite formation temperature (Ms) but above the actual martensite formation temperature during the bainite transformation.
    Type: Grant
    Filed: May 22, 2012
    Date of Patent: February 12, 2019
    Assignee: Aktiebolaget SKF
    Inventors: Thore Lund, Tobias Meyer, Staffan Larsson, Peter Neuman
  • Patent number: 10202309
    Abstract: A cBN sintered material cutting tool is provided. The cBN cutting tool includes a cutting tool body, which is a sintered material including cBN grains and a binder phase, wherein the sintered material comprises: the cubic boron nitride grains in a range of 40 volume % or more and less than 60 volume %; and Al in a range from a lower limit of 2 mass % to an upper limit Y, satisfying a relationship, Y=?0.1X+10, Y and X being an Al content in mass % and a content of the cubic boron nitride grains in volume %, respectively, the binder phase comprises: at least a Ti compound; Al2O3; and inevitable impurities, the Al2O3 includes fine Al2O3 grains with a diameter of 10 nm to 100 nm dispersedly formed in the binder phase, and there are 30 or more of the fine Al2O3 grains generated in an area of 1 ?m×1 ?m in a cross section of the binder phase.
    Type: Grant
    Filed: March 27, 2015
    Date of Patent: February 12, 2019
    Assignee: MITSUBISHI MATERIALS CORPORATION
    Inventors: Kenji Yumoto, Yosuke Miyashita
  • Patent number: 10196551
    Abstract: A fixed abrasive article having a body including abrasive particles contained within a bond material, the abrasive particles including shaped abrasive particles or elongated abrasive particles having an aspect ratio of length:width of at least 1.1:1, each of the shaped abrasive particles or elongated abrasive particles having a predetermined position or a predetermined three-axis orientation.
    Type: Grant
    Filed: March 31, 2016
    Date of Patent: February 5, 2019
    Assignees: SAINT-GOBAIN ABRASIVES, INC., SAINT-GOBAIN ABRASIFS
    Inventors: Celine Colet, Kuo Gao, Srikanth Rapaka, Joseph Rich, Katherine M. Sahlin, Nilanjan Sarangi, Andrew B. Schoch
  • Patent number: 10196718
    Abstract: The present invention provides a steel strip for cutlery, which has a composition containing, in mass %, 0.45 to 0.55% of C, 0.2 to 1.0% of Si, 0.2 to 1.0% of Mn, and 12 to 14% of Cr, and further contains Mo, with the balance made up of Fe and unavoidable impurities, in which Mo is contained in an amount of 2.1 to 2.8%, and the amount of formed M3C deposited by tempering is decreased to improve bending workability.
    Type: Grant
    Filed: June 11, 2015
    Date of Patent: February 5, 2019
    Assignee: Hitachi Metals, Ltd.
    Inventors: Norihide Fukuzawa, Tomonori Ueno, Laura Ming Xu, Charles Samuel White
  • Patent number: 10196730
    Abstract: The invention relates to a method and device for thermally treating workpieces, the device including a cooling chamber and two or more carburizing or heating chambers in which the workpieces are heated to a temperature of 950 to 1200° C. by means of radiation, such as direct heat radiation from a heating device.
    Type: Grant
    Filed: December 9, 2016
    Date of Patent: February 5, 2019
    Assignee: ALD Vacuum Technologies GmbH
    Inventors: Volker Heuer, Klaus Löser, Gunther Schmitt, Gerhard Welzig
  • Patent number: 10196726
    Abstract: Provided is a high-strength hot-rolled steel sheet consisting of, in mass %, C: 0.01% to 0.2%, Si: 0% to 2.5%, Mn: 0% to 4.0%, Al: 0% to 2.0%, N: 0% to 0.01%, Cu: 0% to 2.0%, Ni: 0% to 2.0%, Mo: 0% to 1.0%, V: 0% to 0.3%, Cr: 0% to 2.0%, Mg: 0% to 0.01%, Ca: 0% to 0.01%, REM: 0% to 0.1%, B: 0% to 0.01%, P: less than or equal to 0.10%, S: less than or equal to 0.03%, O: less than or equal to 0.01%, one or both of Ti and Nb: 0.01% to 0.30% in total, and the balance being Fe and inevitable impurities. The steel sheet has a structure in which a total volume fraction of tempered martensite or lower bainite is 90% or more, a dislocation density thereof is greater than or equal to 5×1013 (1/m2) and less than or equal to 1×1016 (1/m2) and 1×106 (numbers/mm2) or more iron-based carbides are included therein.
    Type: Grant
    Filed: February 25, 2014
    Date of Patent: February 5, 2019
    Assignee: NIPPON STEEL & SUMITOMO METAL CORPORATION
    Inventors: Masafumi Azuma, Hiroshi Shuto, Tatsuo Yokoi, Yuuki Kanzawa, Akihiro Uenishi