Patents Examined by Colleen P Dunn
  • Patent number: 10688559
    Abstract: A lamination molding apparatus, including: a chamber covering a desired molding region and being filled with an inert gas of predetermined concentration; a molding table configured to be vertically controllable in the chamber; a laser beam emitter to irradiate a predetermined irradiation region with a laser beam to form a sintered layer and irradiate a predetermined target irradiation position with the laser beam to form a sintered trace, the irradiation region being disposed on a material powder layer formed on the molding table for each of a plurality of divided layers obtained by dividing a desired three-dimensional object at a predetermined thickness.
    Type: Grant
    Filed: December 15, 2016
    Date of Patent: June 23, 2020
    Assignee: Sodick Co., Ltd.
    Inventors: Shuji Okazaki, Yasuyuki Miyashita
  • Patent number: 10683561
    Abstract: Method for directly producing a pickling-free hot-plated sheet strip product from molten steel comprising: obtaining a refined molten steel; thin strip continuous casting: a mixed gas of an inert gas and a reducing gas is used for protection in the billet casting process; hot rolling: the cast strip is levelled at a high temperature so as to improve the sheet shape and rolled to a suitable thickness so as to change the product specification, or provide a mechanical disruption action on the iron oxide skin on the surface of the cast strip; reduction annealing: a sectional reduction method is used to perform sectional reductions with the temperature held within two ranges, i.e., 450-600° C. and 700-1000° C., wherein the reduction is performed within a range of 450-600° C. for 1-5 minutes and within a range of 700-1000° C.
    Type: Grant
    Filed: December 23, 2014
    Date of Patent: June 16, 2020
    Assignee: Baoshan Iron & Steel Co., Ltd.
    Inventors: Jun Li, Ning Tan, Chuang Guan, Yuan Fang, Xinjian Ma
  • Patent number: 10683570
    Abstract: Alloy for the manufacturing of jewels or clock components with minimum concentrations of gold of 75 wt %, of copper between 5% and 21%, of silver between 0% and 21%, of iron between 0.5% and 4% and vanadium between 0.1% and 2.0%, intended to increase the tarnishing-resistance of alloys with a minimum content of gold of 75 wt % under environments in which Sulphur- and chlorine-compounds are present.
    Type: Grant
    Filed: June 1, 2018
    Date of Patent: June 16, 2020
    Assignee: ARGOR-HERAEUS SA
    Inventors: Sergio Arnaboldi, Marco Nauer, Stefano Ghiringhelli
  • Patent number: 10683560
    Abstract: A cold-rolled and recrystallization-annealed flat steel product may include a ferritic microstructure, which possesses optimized formability and suitability for a wide variety of applications, including painting, for example. The flat steel product may include a steel comprising (in percent by weight): C: 0.0001%-0.003%, Si: 0.001%-0.025%, Mn: 0.05%-0.20%, P: 0.001%-0.015%, Al: 0.02%-0.055%, Ti: 0.01%-0.1%. The steel may further include at least one of Cr: 0.001%-0.05%, V: up to 0.005%, Mo: up to 0.015%, or N: 0.001%-0.004%, which may have the following mechanical properties: Rp0.2<180 MPa, Rm<340 MPa, A80<40%, and n value <0.23. At least one surface may have an arithmetic mean roughness Ra of 0.8-1.6 ?m and a peak count RPc of 75/cm. The present disclosure also concerns methods for producing flat steel products.
    Type: Grant
    Filed: September 9, 2015
    Date of Patent: June 16, 2020
    Assignees: ThyssenKrupp Steel Europe AG, ThyssenKrupp AG
    Inventors: Marc Blumenau, Jörg Steinebrunner, Udo Zocher
  • Patent number: 10679780
    Abstract: A composite soft magnetic material includes the following components: 67.9 to 95.54 wt % of FeSiCr, 0.1 to 0.3 wt % of TiO2, 0.15 to 0.75 wt % of SiO2, 0.1 to 0.5 wt % of Mn3O4, 0.1 to 0.5 wt % of ZnO, 3.4 to 25.9 wt % of BaO, 0.4 to 3 wt % of B2O3, 0.2 to 0.85 wt % of CaO, and 0.01 to 0.3 wt % of CuO. The composite soft magnetic material has high initial permeability and high Bs, excellent temperature stability, and low temperature coefficient.
    Type: Grant
    Filed: January 8, 2018
    Date of Patent: June 9, 2020
    Assignee: Shenzhen Sunlord Electronics Co., Ltd.
    Inventors: Min Tan, Min Nie, Youyun Li
  • Patent number: 10669605
    Abstract: A method is provided including heating a workpiece beyond a transformation temperature. The workpiece has at least one internal surface that has a nominal diameter, and a transformation diameter that corresponds to the start of a transformation from a first state to a second state. The method includes inserting a quench plug assembly into the workpiece. The quench plug assembly includes at least one contact surface. The at least one contact surface has a diameter that is larger than the nominal diameter and at least as large as the transformation diameter. The method includes quenching the workpiece with the quench plug assembly disposed in the bore of the workpiece. The at least one internal surface is contacted and restrained by the at least one contact surface while the workpiece transforms from the first state to the second state. Also, the method includes removing the quench plug assembly from the workpiece.
    Type: Grant
    Filed: December 4, 2018
    Date of Patent: June 2, 2020
    Assignee: THE BOEING COMPANY
    Inventors: Timothy M. De Hennis, Marco P. Ciccone
  • Patent number: 10669601
    Abstract: The post forging solution anneal step normally carried out on hot forgings made from highly alloyed metals can be eliminated while still avoiding the formation of deleterious intermetallic phases by adopting a number separate features in connection the way the forging is made.
    Type: Grant
    Filed: December 7, 2016
    Date of Patent: June 2, 2020
    Assignee: SWAGELOK COMPANY
    Inventor: Gerhard H. Schiroky
  • Patent number: 10658108
    Abstract: Disclosed is a method for producing a magnet, including a step of preparing a magnet represented by the formula: uRwBxGayCuzAlqM(balance)T, where RH is 5% or less, 0.20?x?0.70, 0.07?y?0.2, 0.05?z?0.5, 0?q?0.1; when 0.40?x?0.70, v and w satisfy the following inequality expressions: 50w?18.5?v?50w?14, and ?12.5w+38.75?v??62.5w+86.125; and, when 0.20?x?0.40, v and w satisfy the following inequality expressions: 50w?18.5?v?50w?15.5 and ?12.5w+39.125?v??62.5w+86.125, and x satisfy the following inequality expression: ?(62.5w+v ?81.625)/15+0.5?x??(62.5w+v?81.625)/15+0.8; a high-temperature heat treatment step of heating the magnet to a temperature of 730° C. or higher and 1,020° C. or lower, and then cooling to 300° C. at a cooling rate of 20° C./min; and a low-temperature heat treatment step of heating the magnet to a temperature of 440° C. or higher and 550° C. or lower.
    Type: Grant
    Filed: September 1, 2014
    Date of Patent: May 19, 2020
    Assignee: HITACHI METALS, LTD.
    Inventors: Ryouichi Yamagata, Rintaro Ishii, Futoshi Kuniyoshi, Teppei Satoh
  • Patent number: 10647614
    Abstract: Cutting elements include at least one metal diffused into interbonded grains of diamond. Earth-boring tools include at least one such cutting element. Methods of forming cutting elements may include forming a mixture of the at least one metal salt and a plurality of grains of hard material and sintering the mixture to form a hard polycrystalline material. During sintering, the metal salt may melt or react with another compound to form a liquid that acts as a lubricant to promote rearrangement and packing of the grains of hard material. The metal salt may, thus, enable formation of hard polycrystalline material having increased density, abrasion resistance, or strength. The metal salt may also act as a getter to remove impurities (e.g., catalyst material) during sintering. The methods may also be employed to form cutting elements and earth-boring tools.
    Type: Grant
    Filed: April 21, 2014
    Date of Patent: May 12, 2020
    Assignee: Baker Hughes Incorporated
    Inventor: Anthony A. DiGiovanni
  • Patent number: 10643770
    Abstract: When a steel sheet containing Si: 2-5 mass % after cold rolling is subjected to a primary recrystallization annealing and a finishing annealing for secondary recrystallization to form a grain-oriented electrical steel sheet, the primary recrystallization annealing is performed by rapid heating in the heating process and temperature keeping treatment at a certain temperature in the course of the heating to thereby obtain a grain-oriented electrical steel sheet having plural peaks in a distribution of misorientation angle between crystal orientation of secondary recrystallized grains and Goss orientation, wherein misorientation angle of the second smallest peak among the plural peaks is preferably not less than 5° and a grain size of secondary recrystallized grains is not more than 15 mm.
    Type: Grant
    Filed: December 11, 2013
    Date of Patent: May 5, 2020
    Assignee: JFE STEEL CORPORATION
    Inventors: Takeshi Imamura, Yukihiro Shingaki, Ryuichi Suehiro, Toshito Takamiya
  • Patent number: 10644214
    Abstract: A thermoelectric nanocomposite is provided. The thermoelectric nanocomposite includes: a matrix having n-type semiconductor characteristics and comprising Mg, Si, Al, and Bi components, and a nanoinclusion comprising Bi and Mg components. The thermoelectric nanocomposite has significantly increased thermoelectric energy conversion efficiency by simultaneously having an increased Seebeck coefficient and a decreased thermal conductivity, such that the thermoelectric nanocomposite is usefully used to implement a thermoelectric device having high efficiency.
    Type: Grant
    Filed: April 1, 2016
    Date of Patent: May 5, 2020
    Assignees: Hyundai Motor Company, Industry-Academic Cooperation Foundation, Yonsei University
    Inventors: Byung Wook Kim, Kyong Hwa Song, Han Saem Lee, Jin Woo Kwak, In Woong Lyo, Su Jung Noh, Woo Young Lee, Gwan Sik Kim, Sung Mee Cho
  • Patent number: 10640838
    Abstract: The invention relates to a method for producing a hardened, steel component with regions of different hardness and/or ductility; a blank is stamped out and either heated in some regions to a temperature ?Ac3, and then transferred to a forming die, is formed, and is cooled at a speed that is greater than the critical hardening speed and thus hardened or is cold formed into the finished shape and the formed blank is heated in some regions to a temperature >Ac3 and then transferred to a hardening die and is hardened at a speed greater than the critical hardening speed; the steel material is adjusted in a transformation-delaying fashion so that a quench hardening through transformation of austenite into martensite takes place at a forming temperature that lies in the range from 450° C. to 700° C.; after the heating and before the forming, an active cooling takes place at >15 K/s.
    Type: Grant
    Filed: December 22, 2011
    Date of Patent: May 5, 2020
    Assignee: voestalpine Stahl GmbH
    Inventors: Harald Schwinghammer, Andreas Sommer, Siegfried Kolnberger, Martin Rosner, Thomas Kurz
  • Patent number: 10633722
    Abstract: There are provided methods and systems for creating multi-phase covetics. For example, there is provided a process for making a composite material. The process includes forming a multi-phase covetic. The forming includes heating a melt including a metal in a molten state and a carbon source to a first temperature threshold to form metal-carbon bonds. The forming further includes subsequently heating the melt to a second temperature threshold, the second temperature threshold being greater than the first temperature threshold. The second temperature threshold is a temperature at or above which ordered multi-phase covetics form in the melt.
    Type: Grant
    Filed: September 10, 2018
    Date of Patent: April 28, 2020
    Assignee: GDC Industries, LLC
    Inventors: Michael Dennis Braydich, Harry Couch, Louis A. Luedtke
  • Patent number: 10632536
    Abstract: An apparatus for manufacturing an article from powder material includes a canister, a sorter, a plurality of hoppers and at least one valve. The canister has a predetermined internal shape to define the shape of the powder metal article. The sorter sorts the powder material by the size of the powder particles, the shape of the powder particles and/or the flow characteristics of the powder particles. The hoppers contain powder material with different sizes of powder particles, different shapes of powder particles and/or powder particles with different flow characteristics. The hoppers are arranged to supply the sorted powder material to the canister. The at least one valve controls the proportions of the different powder materials supplied from the one or more of the different hoppers into the canister to control the packing density of the powder material in the canister at all positions in the canister.
    Type: Grant
    Filed: April 21, 2017
    Date of Patent: April 28, 2020
    Assignee: ROLLS-ROYCE plc
    Inventors: Ian Colin Deuchar Care, Daniel Clark
  • Patent number: 10625336
    Abstract: A castable, moldable, or extrudable structure using a metallic base metal or base metal alloy. One or more insoluble additives are added to the metallic base metal or base metal alloy so that the grain boundaries of the castable, moldable, or extrudable structure includes a composition and morphology to achieve a specific galvanic corrosion rates partially or throughout the structure or along the grain boundaries of the structure. The insoluble additives can be used to enhance the mechanical properties of the structure, such as ductility and/or tensile strength. The insoluble particles generally have a submicron particle size. The final structure can be enhanced by heat treatment, as well as deformation processing such as extrusion, forging, or rolling, to further improve the strength of the final structure as compared to the non-enhanced structure.
    Type: Grant
    Filed: October 17, 2016
    Date of Patent: April 21, 2020
    Assignee: Terves, LLC
    Inventors: Andrew Sherman, Brian Doud, Nicholas Farkas
  • Patent number: 10629333
    Abstract: A superconductive cable including: a former; one or more superconductive conductor layers provided outside the former; an insulating layer configured to surround the superconductive conductor layers; and one or more superconductive shield layers provided on an exterior of the insulating layer. The superconductive conductor layers and the superconductive shield layers are formed of superconductive wire rods, and each superconductive wire rod includes a metal substrate layer and a plurality of superconducting layers deposited on the metal substrate layer using a superconductive material. In the superconductive wire rods of an outermost superconductive conductor layer among the superconductive conductor layers and an innermost superconductive shield layer among the superconductive shield layers, each of the metal substrate layers and the superconducting layers are disposed in opposite directions.
    Type: Grant
    Filed: November 11, 2014
    Date of Patent: April 21, 2020
    Assignee: LS CABLE & SYSTEM LTD.
    Inventors: Jin Bae Na, Han Joong Kim, Young Woong Kim, Chang Yeol Choi, Heo Gyung Sung, Seok Ju Lee
  • Patent number: 10625357
    Abstract: System (10) and methods (1000) for structural braze repair of high gamma prime nickel base gas turbine components (1). The system may include a controller (200) operably connected to a heating system (100), e.g., a vacuum furnace, for controlling heat temperatures of the furnace for a specified or predetermined time period. A damaged component is placed in the furnace and heated to a first temperature, which is held for the specified time period before being cooled to about room temperature. The component is then heated to a second temperature higher than the first temperature, which is held for a second time period before being cooled again to about room temperature. After cooling the component may be braze repaired at a third temperature equal to or higher than the previous temperatures for a third time period.
    Type: Grant
    Filed: May 26, 2017
    Date of Patent: April 21, 2020
    Assignee: SIEMENS ENERGY, INC.
    Inventor: Kazim Ozbaysal
  • Patent number: 10626056
    Abstract: A construction comprising a sintered polycrystalline super-hard layer having mutually opposite reinforced boundaries, each of which is bonded to a respective reinforcement structure, in which the super-hard layer includes polycrystalline diamond (PCD) material or polycrystalline cubic boron nitride (PCBN) material. The construction will be configured such that the equivalent circle diameter of each reinforced boundary is at least ten times the mean thickness of the super-hard layer between them. The reinforcement structures will be substantially free of material having a melting point of less than 2,000 degrees Celsius, at least adjacent the reinforced boundaries.
    Type: Grant
    Filed: June 25, 2014
    Date of Patent: April 21, 2020
    Assignee: Element Six Limited
    Inventor: Karl Bernt-Ola Sandström
  • Patent number: 10629343
    Abstract: A magnetic property of a rare earth permanent magnet containing neodymium, iron, and boron is enhanced. The present disclosure is a rare earth permanent magnet with a compound represented by a following expression as a main phase: Nd2Fe14B(1-x)Mx. In the expression, M represents an element selected from any one of cobalt, beryllium, lithium, aluminum, and silicon and x satisfies 0.01?x?0.25. The main phase has an Nd—Fe—B layer and an Fe layer periodically and part of boron is substituted with any one or more types of elements selected from a group consisting of cobalt, beryllium, lithium, aluminum, and silicon.
    Type: Grant
    Filed: May 5, 2016
    Date of Patent: April 21, 2020
    Assignee: IHI CORPORATION
    Inventors: Haruki Eguchi, Isao Nakanowatari, Natsuki Yoneyama, Hidekazu Tomono, Hiroo Takahashi
  • Patent number: 10618814
    Abstract: Diamond bodies and methods of manufacture are disclosed. Diamond bodies are formed from at least a bimodal, alternatively a tri-modal or higher modal, feedstock having at least one fraction of modified diamond particles with a fine particle size (0.5-3.0 ?m) and at least one fraction of diamond particles with coarse particle size (15.0 to 30 ?m). During high pressure—high temperature processing, fine particle sized, modified diamond particles in the first fraction preferentially fracture to smaller sizes while preserving the morphology of coarse particle sized diamond particles in the second fraction. Diamond bodies incorporating the two fractions have a microstructure including second fraction diamond particles dispersed in a continuous matrix of first fraction modified diamond particles and exhibit improved wear characteristics, particularly for wear associated with drilling of geological formations.
    Type: Grant
    Filed: April 9, 2018
    Date of Patent: April 14, 2020
    Assignees: DIAMOND INNOVATIONS, INC., BAKER HUGHES, a GE Company, LLC
    Inventors: Alexanne Johnson, Andrew Dean Gledhill, Danny Eugene Scott, Marc William Bird