Abstract: An enhanced multi object potting fixture for exposure to a curing modality that sets an adhesive includes a fixture housing supporting a plurality of objects, the fixture housing having a wall defining a plurality of bonding wells with each the bonding well receiving a first portion of one of the objects, each the bonding well including an aperture in the wall proximate the first portion wherein each bonding well includes a target zone for selective cure of the adhesive to inhibit the adhesive from exiting the aperture; and a fixture enhancement structure integrated into the wall concentrating the curing modality in each the target zone.

Abstract: An automated method and system for making painted vehicle body panel skins and vehicle body panels. The method includes transferring a mold having a mold surface from an entrance station to a paint station within a dispensing area. The method further includes applying paint on the mold surface to form a layer of paint on the mold surface at the paint station. The method still further includes spraying curable polyurethane elastomer on the painted surface at a spray station within the dispensing area. The paint and spray stations may be coincident. The method still further includes, after the step of spraying and while the polyurethane elastomer is uncured, transferring the mold with the paint and the uncured polyurethane elastomer from the spray station to at least one accumulator station in a curing area to allow the polyurethane elastomer to completely cure in the mold and form the skin.

Abstract: A method of forming a structural tube may include urging a substantially flat thermoplastic sandwich sheet against a mandrel and heating the thermoplastic sandwich sheet to a temperature below a glass transition temperature. The method may further include allowing the thermoplastic sandwich sheet to cool and removing the mandrel, thereby forming a tube portion.

Abstract: Printable magnetic receptive composite sheets are made by calendering a thin layer of a magnetic composition and bonding it to a top printable layer on one or both sides of the magnetic layer wherein the calendered layer has a thickness up to 10 mils.