Abstract: A method of assembling an all-plastic valve that assures proper positioning of the associated parts while forming a unitary, leaf-proof valve body.

Abstract: A method and apparatus for enlarging a bore in a work piece including means for sealing the bore, a source of hydraulic fluid and a hydraulic pressure amplifier for introducing the fluid into the cylindrical bore and amplifying the pressure of the fluid to a value exceeding the yield strength of the work piece, thereby forcing the walls of the bore to yield until the bore reaches a predetermined diameter. The hydraulic amplifier means includes a plurality of series connected cylinders of increasing diameter so that the fluid acting on each cylinder is multiplied by the pressure of the preceding cylinder.

Abstract: A pre-aimed nozzle device comprises a nozzle block with an orifice wafer attached thereto. The nozzle block has an aiming surface. The orifice wafer comprises an annular orifice element retained in the body of the wafer in a manner whereby the orifice element and wafer are bonded to the nozzle block with the opening of the orifice element perpendicular to the aiming surface. The orifice wafer is made by encapsulating a straight section of glass tubing in a block of ceramic. The block is machined with precision external location surfaces. A groove is machined into the block with internal location surfaces parallel with the external location surfaces. After potting of the tube in the groove with solder glass, the wafer block is cut along planes perpendicular to the external location surfaces to obtain annular orifice elements precisely aimed relative to the wafer body.

Abstract: A method of installing into a machinery hall a gas turbine unit comprising a gas generator unit and a power turbine unit and forming a portion of a large capacity, gas-turbine powered electrical generating apparatus. The method is particularly intended for electric generating equipment having a capacity of at least 60 megawatts. To install the gas generator of such a unit in the hall and to couple it to the already-installed power turbine unit, the gas generator is moved horizontally into the machinery hall on roller devices.

Abstract: Tube passages slightly bigger than the tubes are formed in a plate. A soft resilient sheet is placed on one side of the plate. The tube is forcibly inserted in the tube passages and draws a portion of the sheet which is then cut. In the assembly of the sheet, which has a bigger thickness than the interval between the tube and the tube passage, forms a flange beyond the tube plate.

Abstract: A heat exchange element, particularly suitable for use as a recuperator for external combustion engines, or a body for use as an afterburner or in filtration and osmosis, may be produced as a monolithic, ceramic, honeycombed body having a plurality of flow paths therethrough for two or three fluids wherein multiple flow paths of separate fluids are separated by walls which may be less than 10 mils thick.In a preferred method, a honeycombed ceramic body is provided with a plurality of open-ended cells extending from one face end to another face end and arranged in vertical columns of cells separated by vertical fluid barrier wall surfaces. Selected columns of open-ended cells are closed on both face ends of the body and entrance to and exit from the selected cells is provided by removing portions of cell walls near face ends of the body between fluid barrier wall surfaces.

Abstract: An improved method of modifying a honeycombed body having a multiplicity of open-ended cells extending therethrough between opposite face ends of the body to produce therein a multiplicity of flow paths for at least two and possibly three separate fluids. For accommodating two fluids, selected columns of cells within the honeycombed body are provided with openings near at least one face end for first fluid flow through one or two longitudinal, opposed boundary surfaces and through inner cell walls parallel to the cell axes while the open-ends of such columns on a face end perpendicular to the selected cell axes are sealed against fluid flow. Second fluid flow is through the unselected columns of cells parallel to and either in the direction of or counter to the first fluid flow. Specifically, the invention provides an improved method for sealing the selected columns of cells on face ends of the body.

Abstract: A rotor for a cross-flow blower has narrow elongated blades fixed in slots in the peripheral portions of a plurality of parallel discs spaced from one another along the rotor axis. The blades have curved cross sections, and each has creased portions received in the slots in the discs. The creased portions are formed to have supporting and stabilizing engagement with the opposite side edges of the slots and with opposite face portions of the discs adjacent to the slots.

Abstract: A method of forming an airfoil-shaped body is described which includes providing a core with cooling channels recessed into the surface thereof, affixing a calendered multilayer flexible mesh screen substrate to the surface of the core, applying braze alloy and brazing the assembly thereby filling completely the mesh screen pores and bonding further the mesh member substrate to the core, and applying an erosion-corrosion resistant layer over the brazed mesh member substrate completing the airfoil-shaped body.

Abstract: The method of manufacturing a butterfly valve from plate steel which comprises flame cutting the outer configuration of the valve body and flame cutting a circular disc from the center of the body resulting in a water opening through the body and utilizing the disc as the closure member. The valve is constructed in such a manner that no castings or welding is required.

Abstract: A method of manufacturing a homopolar electret from a foil of a non-polar polymer, preferably TEFLON-FEP or PFA. The polymer foil is formed into an electret by heating it above the transition temperature and below the melting temperature of the polymer under the influence of an electrostatic field of a magnitude such that a homopolar charge is injected into the foil which is greater than the desired value, and the foil then being cooled to room temperature. However, before the transition temperature is reached during cooling, the electrostatic field is switched off so that the charge surplus is thereby removed.If the foil is disposed between two electrodes, a better result can be obtained by providing the foil with a vacuum-deposited metal layer in contact with the positive electrode during the formation.The charging time lies between 0.02 secs. and 1 min. and is preferably smaller than 5 secs.

Abstract: A method for fabricating doors having spaced sheets of flexible material with cross-memebers interposed and attached between the material. Flexible material is fed intermittently from material supplies to form both sides of the door. Between each feed step the material is connected to a cross-member in a predetermined operative position, in which the cross-member abuts a movable carrier. The positioning of the cross-member in the operative position is effected by the carrier which causes vertical material feed. The feeding of flexible material and connection of each cross-member is continued until the desired door size is accomplished.

Abstract: A valve includes a central valve component with an integral housing molded therearound. During the molding of the housing a seal is held against the valve component by spaced fingers of a tool. After molding is complete and the tool is withdrawn, plastic gripping fingers formed from plastic injected between the fingers of the tool during molding hold the seal against the valve component and the housing.

Abstract: This invention is for two probe hose connector fittings for tapping beer kegs that have a keg fitting with check valves for preventing flow of beer and gas until the probes are pushed down into position to open at least the beer valve. The probes are tubes, and in the prior art such tubes were cut diagonally across their lower end portions to form a valve engaging surface. This surface at the lower end of the tube was merely the end face of a part of the circumference of the tube and easily damaged because of its lack of inherent strength. The present invention makes the probes from bar stock and provides a construction that provides ample open area over part of its cross section for the flow of beer.

Abstract: An air conditioning apparatus and method of making the same, particularly for use in automotive vehicles, wherein the condenser and the compressor are assembled into a single aggregate which is rotatably mounted on a stationary crank shaft and is driven by the engine. The condenser has the form of a tubular rotor and is constructed as an assembly which includes a pair of sheet-material members at least one of which has a major surface formed with depressions which constitute channels, whereas the other overlies this major surface and is sealingly connected to the same intermediate respective ones of these channels and along the periphery of the major surface, so as to define with the other sheet-material member a plurality of fluid-flow passages.

Abstract: Method for producing extruded structural profiles from aluminum or aluminum alloy scrap materials. The scrap materials are compacted under room temperature or under heat suitable for hot extrusion into a cylindrical body which is of such a dimension that is suitable for insertion into an extruder. The compacted body has an average density which is 70 to 86 percent of that of aluminum, and includes longitudinal air passages. Suction pressure is applied to the interior of the extruder during extruding process for removing air entrapped in the body, which may otherwise cause voids in the extruded products.

Abstract: Gas separation nozzles are produced by machining the nozzle parts, such as a holding body and separation elements by moving sectional material, for example, prefabricated sectional steel or aluminum alloy rods through a high precision sliding guide path past a shaving tool, whereby the workpiece is pressed against supporting and retaining surfaces of the guide path at least at three points and a shaving tool is applied to the moving workpiece in an area defined by said three points so that the tool is effective as close as possible to the pressure applying points or areas. At least two separation elements are supported in a dovetail groove of a holding body so that nozzle edges of the elements extend into a gas deflection groove in the holding body. Where four separation elements are held in a common dovetail groove of the holding body, two of the four elements are provided with a gas deflection groove extending along its respective nozzle edge.

Abstract: The apparatus includes a pair of spaced conveyors for conveying upper and lower frame plates through a pair of nailing assemblies. Each nailing assembly includes a nailing gun pivotal between upper and lower positions whereby nails can be driven through the plate and into a stud disposed between the plates at positions spaced along the width of the plate. The conveyor includes a drive unit for advancing the plates through the nailing assemblies discrete distances of 1.5, 16 or 24 inches. One of the conveyors and nailing assemblies is movable laterally relative to the other conveyor and nailing assembly whereby adjustments in width of the frame undergoing fabrication is accomplished. In use, a stud is butted against retractable stops upstanding between the nailing assemblies. Upon command, clamps carried by the nailing assemblies clamp the stud and frame plates one to the other and the nailing gun automatically drives a nail through the plate into the stud.

Abstract: For use in combination with a work roll mounted on the end section of a shaft by means of a sleeve member axially inserted in a wedged operative position therebetween, a fluid actuated tool assembly removably engageable with the shaft and sleeve member for axially moving the sleeve member into and out of its operative position. The tool assembly preferably comprises a piston contained in a cylinder which during use is movable axially relative to the piston. At a first end of the tool assembly, the piston is removably attachable to the shaft and the cylinder is arranged to abut the sleeve. At an opposite second end of the tool assembly, the cylinder is removably attachable to the sleeve, and the piston is arranged to abut the shaft. The piston and cylinder have cooperating internal surfaces arranged to define a chamber adapted to receive fluid under pressure, the said fluid pressure being operative to move the cylinder relative to the piston.

Abstract: Complementary semi-tubular metal bars of non-porous metal are extruded to form bar stocks of given length, complementary edges of the semi-tubular metal bars are clamped in edge abutment, a series of longitudinally spaced holes are drilled along respective edges through one of said bars and partially through the other, the holes partially drilled through the edges of the second bar are tapped and the bars are screwed together prior to severing individual connecting rods from the joined bars at points intermediate of the screws.