Patents Examined by Daniel Jenkins
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Patent number: 6893608Abstract: Maraging steel with improved machinability, good weldability, and high corrosion resistance, a process for the heat treatment of such a steel, as well as its use. According to the invention this steel contains (in % by weight) 0.02-0.075% carbon; 0.1-0.6% silicon; 0.5-0.9% manganese; 0.08-0.25% sulfur; maximum 0.04%; phosphorus; 12.4-15.2% chromium; 0.05-1.0% molybdenum; 0.2-1.8% nickel; maximum 0.15% vanadium; 0.1-0.45% copper; maximum 0.03% aluminum; 0.02-0.08% nitrogen; as well as optionally one or more additional alloying elements up to maximum 2.0%, residual iron, and impurities caused in manufacturing, and a ferrite percentage in the structure of less than 28% by volume.Type: GrantFiled: February 13, 2002Date of Patent: May 17, 2005Assignee: Boehler Edelstahl GmbHInventors: Klaus Sammt, Johann Sammer, Gerhard Lichtenegger
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Patent number: 6892647Abstract: Lead free projectiles having a density less than lead, including preferred embodiments comprising a low ductility metal powder and a high ductility metal powder.Type: GrantFiled: October 6, 2000Date of Patent: May 17, 2005Assignee: RA Brands, L.L.C.Inventor: Jeffrey W. Stone
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Patent number: 6893609Abstract: A long-life bearing steel for general purpose use is provided at low cost with no use of specific secondary refining process. Specifically, a bearing material having a component composition in which C: 0.95 to 1.10 mass %, Si: 0.15 to 0.70 mass %, Mn: 1.15 mass % or less, Cr: 0.90 to 1.60 mass %, and P: 0.025 mass % or less are contained, S and O, that are elements forming nonmetallic inclusions, are contained at S: 0.025 mass % or less and O: 0.0012 mass % or less, and the rest is composed of Fe and incidental impurities, wherein the maximum diameter of the oxide-based nonmetallic inclusion is more than 10 ?m, but 15 ?m or less in an inspection area: 320 mm2, the number of oxide-based nonmetallic inclusions having an equivalent circle diameter of 3 ?m or more is 250 or less in the inspection area: 320 mm2, while in the material, AlN is contained at 0.Type: GrantFiled: January 24, 2002Date of Patent: May 17, 2005Assignee: JFE Steel CorporationInventors: Akihiro Matsuzaki, Takashi Iwamoto, Yoshio Yamazaki, Katsuhiko Kizawa, Masao Goto
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Patent number: 6887319Abstract: A residue-free solder paste which leaves little or no flux residue after reflow soldering and which have good printability, storage stability, retainability of parts, and wettability, comprises a solder powder mixed with a rosin-free pasty flux. The flux comprises at least one solid solvent and at least one highly viscous solvent in a total amount of 30-90 mass %, in addition to at least one liquid solvent, all the solvents vaporizing at a reflow soldering temperature. The flux may further contain 0.5-12% of a thixotropic agent such as a fatty acid amide and 1-15% of an activator selected from organic acids and their amine salts, the thixotropic agent and activator vaporizing in the presence of the solvents while the solvents are vaporizing.Type: GrantFiled: April 15, 2003Date of Patent: May 3, 2005Assignee: Senju Metal Industry Co., Ltd.Inventors: Tadatomo Suga, Keisuke Saito, Rikiya Kato, Sakie Yamagata
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Patent number: 6884276Abstract: Methods for producing medium-density articles from recovered high-density tungsten alloy (WHA) material, and especially from recovered WHA scrap. In one embodiment of the invention, the method includes forming a medium-density alloy from WHA material and one or more medium- to low-density metals or metal alloys. In another embodiment, medium-density grinding media, such as formed from the above method, is used to mill WHA scrap and one or more matrix metals into particulate that may be pressed and, in some embodiments, sintered to form medium-density articles therefrom.Type: GrantFiled: September 9, 2002Date of Patent: April 26, 2005Inventor: Darryl D. Amick
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Patent number: 6881278Abstract: A solder powder comprises solder particles having a distribution such that the number of particles having a particle diameter of 20 ?m or less is 30% or less, wherein the oxygen content is 500 ppm or less. A flux for solder paste comprises an organic acid component consisting of an organic acid ester and an ester decomposer catalyst, an organic halogen compound, a reducing agent and a resin component. A solder paste mainly comprises a flux and a solder powder, wherein the water content of the solder paste is 0.5% by weight or less.Type: GrantFiled: April 7, 2003Date of Patent: April 19, 2005Assignee: Showa Denko K.K.Inventors: Hitoshi Amita, Takashi Shoji, Shunsuke Nagasaki, Yoshinori Shibuya, Isamu Taguchi, Noriko Murase
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Patent number: 6872356Abstract: The residual stresses that are experienced in polycrystalline diamond cutters, which lead to cutter failure, can be effectively modified by selectively thinning the carbide substrate subsequent to high temperature, high pressure (sinter) processing, by selectively varying the material constituents of the carbide substrate, by subjecting the PDC cutter to an annealing process during sintering, by subjecting the formed PDC cutter to a post-process stress relief anneal, or a combination of those means.Type: GrantFiled: November 15, 2002Date of Patent: March 29, 2005Assignee: Baker Hughes IncorporatedInventors: Trent N. Butcher, Ralph M. Horton, Stephen R. Jurewicz, Danny E. Scott, Redd H. Smith
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Patent number: 6863862Abstract: Methods of producing atomized intermetallic aluminide powders with a controlled oxygen content, and articles made from the powders by powder metallurgical techniques are disclosed. Gas atomized intermetallic aluminide powders can be oxidized to increase their oxygen content. Water atomized intermetallic aluminide powders can be milled to change their size, shape and/or oxygen content. Blends or mixtures of modified gas and water atomized intermetallic aluminide powders can be processed into articles by powder metallurgical techniques.Type: GrantFiled: September 4, 2002Date of Patent: March 8, 2005Assignee: Philip Morris USA Inc.Inventors: Firooz Rasouli, Clive Scorey, John McKernan, John F. Cunningham
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Patent number: 6861028Abstract: A manufacturing method for high-density iron-based powder compacts is disclosed. The temperature of the die is adjusted at ordinary temperature or at a predetermined temperature by preheating. A lubricant for die lubrication prepared by mixing at least two different lubricants having melting points higher than a predetermined temperature of the compaction pressure is sprayed at the upper part of the die and is introduced into the die and adhered by electrification to the surface of the die. The resulting die is filled with an iron-based mixed powder including a lubricant and molding is performed at ordinary temperature or at a temperature raised by heating.Type: GrantFiled: March 27, 2001Date of Patent: March 1, 2005Assignee: Kawasaki Steel CorporationInventors: Yukiko Ozaki, Satoshi Uenosono, Shigeru Unami
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Patent number: 6858176Abstract: The invention relates to a method for sintering ferroalloy materials in a continuously operated band sintering process, in which method the pellets to be sintered are arranged on the sintering underlay as an essentially even pellet bed, which pellet bed is conveyed on the sintering underlay through the various steps of the sintering process, and in connection with the sintering process, gas is conducted through the pellet bed. According to the invention, at least the major part of the carbon-bearing material needed for heating the pellet bed up to the sintering temperature is fed onto the surface of ready-made pellets prior to bringing the pellets to the sintering step.Type: GrantFiled: December 1, 2000Date of Patent: February 22, 2005Assignee: Outokumpu OyjInventors: Helge Krogerus, Päivi Oikarinen, Timo Lintumaa, Esko Lamula
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Patent number: 6855215Abstract: Tableware of Ti or a Ti alloy having a surface hardened layer comprising a first hardened layer in which nitrogen and oxygen are diffused so as to form a solid solution and a second hardened layer which is formed in a region deeper than the first hardened layer. The substrate may have a hard decorative coating film. A substrate comprising Ti or a Ti alloy has on its surface an internal hardened layer comprising a first hardened layer and a second hardened layer, wherein the hard decorative coating film is formed on the surface of the internal hardened layer. The cutlery comprises a working part and a grip, the grip provided with a floating means such as a hollow part. Titanium tableware having excellent long-term mar resistance and high quality appearance, increasing the decorative value of the tableware. Further, a process for surface treatment to obtain the titanium tableware with high productivity and a substrate having a hard decorative coating film with excellent mar resistance and high surface hardness.Type: GrantFiled: July 3, 2001Date of Patent: February 15, 2005Assignee: Citizen Watch Co., Ltd.Inventors: Hachirou Kushida, Yutaka Fukumura, Yukio Miya
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Patent number: 6852275Abstract: There is provided a process for producing an intermetallic compound-based composite material containing a reinforcing material and an intermetallic compound. The process includes infiltrating a metal powder into the gaps of a reinforcing material to form a preform and impregnating the preform with an Al melt to give rise to a spontaneous combustion reaction between the metal powder and the Al melt to convert the Al melt into an aluminide intermetallic compound. The Al melt and the metal powder are used in such amounts that they do not remain after the spontaneous combustion reaction. The process can produce an intermetallic compound-based composite material of large size and complicated shape in reduced steps.Type: GrantFiled: May 23, 2001Date of Patent: February 8, 2005Assignee: NGK Insulators, Ltd.Inventor: Masahiro Kida
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Patent number: 6852274Abstract: A hard metal granulate is produced by wet milling and spray drying in a spray tower using pure water as the liquid phase. The spray tower is configured and operated in such a way that a ratio of the quantity of water added via the slurry (in liters per hour) to tower volume (in m3) is between 0.5 and 1.8 and in that a maximum of 0.17 kg of slurry is atomized per m3 of incoming drying gas. The slurry has a solid particle concentration within a range of 65-85% by weight. Under these conditions, the addition of a water-soluble, long-chain polyglycol to the slurry prior to spraying previously required in order to prevent oxidation of the hard metal granulate is no longer necessary.Type: GrantFiled: November 22, 2002Date of Patent: February 8, 2005Assignee: Ceratizit Austria Gesellschaft m.b.H.Inventors: Gerhard Knünz, Helmut Beirer, Andreas Lackner, Wolfgang Glätzle, Erwin Hartlmayr
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Patent number: 6852276Abstract: An iron cast having iron as a major component, and including C, Si, Mn, Cr, Mo and Ni, where the cast iron provides excellent heat resistance and oxidation resistance at high temperatures. The cast iron beneficially contains between 2.5 to 3.0% of C; 2.0 to 3.0% of Si; 0.8 to 1.2% of Mn; 1.7 to 3.0% of Cr; 0.025 to 0.06% of Mg; 0.15 to 0.4% of Mo; and 17.0 to 20.0% of Ni; but less than 0.1% of P; and less than 0.02% of S. The cast iron is suitable for extremely severe conditions at high temperatures, and can be used for an exhaust manifold for engines where temperature of the manifold may reach 850° C.Type: GrantFiled: November 15, 2002Date of Patent: February 8, 2005Assignee: Hyundai Motor CompanyInventor: Hak Jin Kim
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Patent number: 6849231Abstract: There is provided an ?-? type titanium alloy having a normal-temperature strength equivalent to, or exceeding that of a Ti-6Al-4V alloy generally used as a high-strength titanium alloy, and excellent in hot workability including hot forgeability and subsequent secondary workability, and capable of being hot-worked into a desired shape at a low cost efficiently. There is disclosed an ?-? type titanium alloy having high strength and excellent hot workability wherein 0.08-0.25% C is contained, the tensile strength at room temperature (25° C.) after annealing at 700° C. is 895 MPa or more, the flow stress upon greeble test at 850° C. is 200 MPa or less, and the tensile strength/flow stress ratio is 9 or more. A particularly preferred ?-? type titanium alloy comprises 3-7% Al and 0.08-025% C as ?-stabilizers, and 2.0-6.0% Cr and 0.3-1.0% Fe as ?-stabilizers.Type: GrantFiled: September 30, 2002Date of Patent: February 1, 2005Assignee: Kobe Steel, Ltd.Inventors: Soichiro Kojima, Hideto Oyama
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Patent number: 6849136Abstract: An object of the present invention is to provide a filler metal for an aluminum brazing sheet for heat exchangers capable of preventing or controlling occurrence of a melting hole during heating for brazing, and a method of manufacturing the same. In an Al—Si alloy filler metal which is clad on the aluminum brazing sheet and melted during heating for brazing, the maximum particle diameter of a coarse Si particle crystallized in the eutectic structure of the filler metal is 20 ?m or less. Provided that an average value and a standard deviation in a normal distribution of the particle diameter of the coarse Si particle in the filler metal are respectively ? and ?, (?+3?) is preferably 10 ?m or less. This brazing sheet is obtained by a method of adding a specific amount of Na, Sr, or Sb to the filler metal, a method of limiting the amount of impurities in the filler metal within a specific range, a method of specifying a cooling rate during the casting of the filler metal, or the like.Type: GrantFiled: July 25, 2002Date of Patent: February 1, 2005Assignees: Denso Corporation, Sumitomo Light Metal Industries, Ltd.Inventors: Yoshiharu Hasegawa, Koji Hirao, Hiroshi Nishikawa, Yasunaga Itoh, Naoki Yamashita, Shinichi Tani, Keiichi Sakai, Eiichi Kashima
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Patent number: 6849230Abstract: A mixture of two particulate phases used in the production of a green compact that can be sintered at higher temperatures. The first phase contains particles that consist of a metal and/or a metal allow and/or a metal compound. The second phase contains particles from the group of the inorganic compounds that do not release any decomposition products at temperatures of more than 400° C., that are interstitially soluble in the sintering metal phase, and/or that react with the second phase to stable compounds. The mixture, by providing the second phase, is effective in supporting the fine structure of the first phase against the forces of surface tensions during the sintering process. During sintering, the second phase remains thermally stable and substantially chemically inert with respect to the first phase.Type: GrantFiled: September 14, 1999Date of Patent: February 1, 2005Assignee: Stratec Medical AGInventor: Heinrich Feichtinger
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Patent number: 6846451Abstract: There is provided a magnesium alloy containing mass percent Al: 5% to 7%, Ca: 2% to 4%, Mn: 0.1% to 0.8%, Sr: 0.001% to 0.05% and rare earth elements: 0.1% to 0.6%. If necessary, an allowable content is set in each of Si, Zn, Cu, Ni, Fe and Cl of the unavoidable impurities, with Si not higher than mass percent 0.01%, Zn not higher than mass percent 0.01%, Cu not higher than mass percent 0.008%, Ni not higher than mass percent 0.001%, Fe not higher than mass percent 0.004%, and Cl not higher than mass percent 0.003%. There is also provided a magnesium alloy member injected in the die by using such an alloy.Type: GrantFiled: April 16, 2002Date of Patent: January 25, 2005Assignee: The Japan Steel Works, Ltd.Inventors: Ryouhei Uchida, Kenzi Yamada, Makoto Matsuyama, Tadayoshi Tsukeda
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Patent number: 6841121Abstract: This invention aims to provide a process for producing an oxide-dispersion strengthened platinum material which allows zirconium oxide to be more finely dispersed in a platinum material, and to further improve creep strength in an oxide-dispersion strengthened platinum material.Type: GrantFiled: June 15, 2001Date of Patent: January 11, 2005Assignee: Tanaka Kikinzoku Kogyo K.K.Inventors: Toru Shoji, Soichi Hitomi, Yoshikazu Takagi, Yoshinobu Watanabe
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Patent number: 6830604Abstract: A dense cemented carbide product is described. The product is manufactured from WC with a grain size between 0.1 and 0.4 &mgr;m, fine grain size cobalt and ruthenium powders. The product is used in PCB machining operations where the addition of 10-25% Ru to the binder phase offers up to 25% wear resistant increases and up to 100% increase in chipping resistance in PCB routing compared to conventional materials (6% cobalt and 0.4 &mgr;m grain size).Type: GrantFiled: October 23, 2002Date of Patent: December 14, 2004Assignee: Sandvik ABInventors: Alistair Grearson, John Aucote