Abstract: Some aspects provide a method of generating a support structure for an object, the support structure and the object to be fabricated via one or more additive fabrication techniques, comprising identifying one or more regions of the object as one or more regions to which mechanical support is to be provided, identifying one or more support points within at least a first region of the one or more regions, and generating the support structure for the object, the support structure comprising one or more support tips coupled to the object at the one or more support points, the support tips being generated based at least in part on a direction normal to the surface of the object at the respective support point.

Abstract: This disclosure relates to fluid delivery devices which include a body defining a fluid channel with filtration. In one embodiment, the body is molded to include a barrier which extends across the fluid channel and a series of apertures or openings are formed through the barrier. A laser device may be used to form the apertures through the barrier.

Abstract: Systems and methods for controlling permeability in vacuum infusion processes are disclosed. A system includes a tool surface, a flexible film, a preform, a magnetic field source, and a magnetic element. The flexible film has a periphery sealingly coupled to the tool surface to define a volume. The preform is disposed within the volume. The magnetic field source is configured to generate a magnetic field. The magnetic element is positioned to receive the magnetic field generate by the magnetic field source. The magnetic element is configured to move the flexible film away from the upper side of the tool surface under application of the magnetic field. A method includes generating a magnetic field with the magnetic field source and receiving the magnetic field with the magnetic element to move the flexible film away from the upper side of the tool surface, thereby increasing permeability of the preform.

Abstract: An automated process facilitates the fabrication-oriented design of a mold for an inflatable, deformable balloon. The automated process comprises a computational balloon design process that, given a desired shape of an inflated balloon, computes an optimal rest shape of the balloon that, when inflated, approximates the desired shape as closely as possible. In such a design process, the optimal rest shape of the balloon is solved for numerically using a physics-driven shape optimization method combining physical simulation of inflatable elastic membranes with a dedicated constrained optimization algorithm. Once the optimal rest shape is determined, a dip mold can be fabricated that is suitable for manufacturing balloons having such a rest shape.

Abstract: The method for producing the porous sheet of the present invention includes the steps of (I) preparing a plurality of sheet materials that contain polytetrafluoroethylene and carbon particles and (II) stacking the plurality of sheet materials over one another and rolling the stacked sheet materials. In the method for producing the porous sheet of the present invention, step (I) and step (II) may be repeated alternately. Further, as the sheet materials to be used in the production method of the present invention, a base sheet obtained by forming a mixture containing polytetrafluoroethylene and carbon particles into sheet form also can be used, or a laminated sheet obtained by stacking a plurality of base sheets over one another and rolling them also can be used, for example.

Abstract: According to the invention, a micro-structured element is manufactured by replicating/shaping (molding or embossing or the like) a 3D-structure in a preliminary product using an replication tool (1). The replication tool comprises a spacer portion (1c) protruding from a replication surface (1a). The replica (the micro-structured element, for example the micro-optical element or micro-optical element component) may be made of epoxy, which is cured—for example UV cured—while the replication tool is still in place. The replication process may be an embossing process, where the deformable or viscous or liquid component of the preliminary product to be shaped is placed on a surface and then the replication tool is pressed against this surface. As an alternative, the replication process may be a molding process.

Abstract: A method and system for compression molding a dual core of a golf ball is disclosed. The method may include a first cycle in which a top mold plate, a middle mold plate, and a bottom mold plate may be used to compression mold concave shells. During the first cycle, the top mold plate and the bottom mold plate may be held at a first temperature T1 and the middle mold plate may be held at a second temperature T2. During the first cycle, the mold plates may be pressed together with a first pressure P1 for a first time t1. A second cycle may include compression molding the concave shells about a solid core. During the second cycle, the top mold plate and the bottom mold plate may be held at the first temperature T1 and pressed together with a second pressure P2 for a second time t2.

Abstract: A method for manufacturing an injection molded product includes producing an injection mold by building a one-piece mold block including a mold cavity sized and shaped to correspond to a desired shape of the injection molded product and a first feeder duct extending from the mold cavity and injecting a molten material into the mold cavity via the feeder duct to form an injection molded product and a sprue extending therefrom into the first feeder duct in combination with machining a portion of the injection block to expose the injection molded product and machining the injection molded product while the sprue firmly holds the product in a remaining portion of the injection mold. The product is then cut from the sprue.

Abstract: This invention relates to a method of making a multilayer container which comprises: a primary stretching and heat-setting process wherein a multilayer sheet comprising a A-PET layer, a functional resin layer and a sealant layer, is heated, primarily stretched and then primarily heat-set, and a secondary stretching and heat-setting process wherein the multilayer sheet treated in the primary stretching and heat-setting process is molded with heating by a mold of a thermoforming machine while secondary stretching is performed, followed by secondary heat-setting in the same mold.

Abstract: An energy management system for use with a vehicle having an interior includes an elongated plastic member having a wall defining a cavity. Disposed within the cavity is an elongated first in-situ foam core member, which has a first thermal bond to the wall. The wall having a first portion facing towards the vehicle interior and a second portion opposed to the first portion. A second in-situ foam core member is connected to at least a portion of the elongated plastic member forming the energy management system. The energy management system is capable of passing a 5-mph crash test passing Federal Motor Vehicle Safety Standard 215 (FMVSS 215) Phase II.

Abstract: A bi-component process which produces an extrusion splitable in the cross machine direction.

Abstract: The effectiveness of biomimetic dry adhesives at different ambient pressures is investigated. Biomimetic dry adhesives have great potential for space applications but there have been few studies on how these adhesives perform in low-pressure environments. Various geometrical configurations for cap and fiber structures of dry adhesive materials are disclosed. Various methods for manufacturing dry adhesive materials including a silicone rubber negative mold are disclosed. Various methods of manufacturing directly molded anisotropic dry adhesive structures with anisotropic peel strengths are also provided.

Abstract: The invention relates to processes for the production of a composite component via multicomponent injection molding, where the composite component comprises a main body composed of a thermoplastic and an external layer composed of a foamed thermoplastic. The main body is produced via injection molding and subsequent hardening of the thermoplastic. A mixture of the foamed thermoplastic and a chemical blowing agent is injected onto the main body, subsequently hardened in the same injection mold, and foamed by heating. The composite component is solidified via cooling. The foamed thermoplastic is at least one polyamide whose modulus of elasticity is from 1 MPa to 250 MPa in the entire temperature range from 70° C. to 180° C. The chemical blowing agent is in non-polymerized form.

Abstract: A product (10) made from an extruded sheet or web of material (42) having a non-linear cross-section, and the process of making the product (10) is provided. The extruded web or extrudate (42) is plastically deformed in selected areas and then folded. When folded into the appropriate shape, the extrudate (42) is formed into a product (10) having a plurality of cells (14). The cells (14a) may have one or more openings (34a), allowing access to an interior of the cell (14a) and reducing the weight of the product (10a).

Abstract: This relates to a method, a device and a curved molded member made of composite material. From at least one composite strip (24) formed of at least two tapes (3, 4, 5) made of unidirectional reinforcing fibers, pre-impregnated with resin and pre-compacted one with the other, the strip is applied longitudinally on a silicone flexible mandrel (13), by compaction under vacuum to confer the specific shape of the mandrel to it, the resulting strip (24) is deposited on a heated metal tool (31) having a curve that complements the shape of the mandrel and forming the core (32) of a pressure and temperature application mold (26), the flexible mandrel is removed then the mold is brought to pressure and temperature for polymerization, and the member is demolded after cooling.

Abstract: The invention is directed to an article made from co-injection molding using gas-assist. The article has an inner material and an outer material. The inner material has a blowing agent uniformly distributed throughout the inner material. The outer material surrounds the inner material. The use of the blowing agent in the inner material produces a repeatable and consistent structure, as the blowing agent is uniformly activated through the product. The use of the gas-assist the heat and pressure associated with the blowing agent is allowed to out gas, thereby insuring that the finished molded chair or other item is aesthetically pleasing while providing increased strength and reduced weight compared to traditional plastic chairs formed with known methods.

Abstract: A product 10 made from an extruded sheet or web of material 42 having a non-linear cross-section, and the process of making the product 10 is provided. The extruded web or extrudate 42 is plastically deformed in selected areas and then folded. When folded into the appropriate shape, the extrudate 42 is formed into a product 10 having a plurality of cells 14. Optionally, the cells 14a can include one or more openings 34a, allowing access to an interior of the cell 14a and reducing the weight of the product 10a.

Abstract: A method of planting a handle and a bottle parison to a mold of blow-molding modules, including the steps of: first, holding a handle temporarily on a handle positioning device; then, holding a bottle parison temporarily on a bottle parison positioning device while a bottle blowing mold is in a mold-breaking state; moving the handle downward into the bottle blowing mold through the handle positioning device; positioning the handle at a desired position while the bottle blowing mold is switched to the mold-closing state; and moving the bottle parison downward into the bottle blowing mold through the bottle parison positioning device, and clamping the bottle opening of the bottle parison at the same time.

Abstract: A method for fabricating an artificial skin system for use with a robotics assembly. The method includes providing a mold core with an exterior surface defining an inner surface of a skin system, with this surface including a plurality of mounting elements. The method includes attaching, to each of the mounting elements, an elastomeric actuation piece or point (EAP). The mold core is positioned within an exterior skin mold, and a cavity is formed between the exterior surface of the mold core and inner surfaces of the exterior skin mold that defines topography and dimensions of the skin system. The method includes filling the cavity with skin-forming material. Then, after the skin-forming material hardens to form the skin system, the method includes removing the skin system from the mold core including detaching the EAPs from the mounting elements, and the EAPs are integrally bonded within the skin system.

Abstract: According to a method of manufacturing a light guide of this invention, a shaping member is provided that covers a molding frame. In a releasing step, when the shaping member is lifted up in a direction apart from the molding frame, the light guide is lifted and pulled out from an aperture of the molding frame accordingly. As a result, there is no need to pull out the light guide by conventionally providing a pressing plug on a bottom of the molding frame and pressing the plug in a direction. In addition, there is no need to perform a grinding process to the light guide.