Abstract: A method of alloying powdered aluminum into lead to form lead-calcium-aluminum alloys with relatively high recoveries and low standard deviations of recoveries. The method comprises melting lead, heating the lead, injecting simultaneously calcium-containing granules and aluminum powder into the lead under the surface. The alloying material preferably has a total calcuim content of between about 65% and 80% by weight and a total aluminum content of between about 35% and 20%. The material is preferably injected into an injection bell to hold the alloying material under the surface of the lead.

Abstract: An apparatus and method for forming essentially contaminant free metal powders of varying particle diameter by utilizing a separate gas percolation chamber for admitting a separate clean variable pressure percolating gas into a molten metal passing through a transfer tube, forming a metal froth which is sprayed into a reduced pressure collection chamber. The metal froth then disintegrates providing a finely divided powder which is cooled in the suspension state and collected. By utilizing a separate percolation chamber for independently pressurizing the metal froth, impurities are reduced and froth characteristics are controllably modifyable thereby providing essentially contaminant free metal powder of varying particle diameter. In addition, pressure equalization means are disclosed for overcoming pressure imbalances on start-up.

Abstract: A method for processing metallurgical waste characterized by collecting metallurgical waste containing oxides of such metals as lead and zinc which when reduced form volatile and non-volatile metals; compacting a mixture of metallurgical waste, carbonaceous material and silica into pellets; heating the pellet at a temperature sufficient to reduce the oxides to vapors of elemental metals; and condensing the vapors to liquid or solid status of the elemental metal.

Abstract: The invention relates to a process for improving the surface condition of Li-containing Al alloy products. According to the process, heating at a temperature exceeding 300.degree. C. takes place in an atmosphere containing, in volume percent, 5 to 98% CO.sub.2, 2.ltoreq.dry air.ltoreq.95% and the remainder water. The process prevents the appearance of surface pitting and reduces the depth of the Li-depleted surface zone.

Abstract: This invention relates to ceramic-ceramic composites comprising a dispersion of ceramic particles in a ceramic matrix. The production of these composites involves the in-situ precipitation of ceramic particles in a solvent metal matrix and the conversion of the matrix to a ceramic by reacting it with a matrix reactive species. Exemplary ceramic dispersoids include TiB.sub.2, ZrB.sub.2, TiC and TiN. Exemplary ceramic matrices include AlN, Al.sub.2 O.sub.3 and SiO.sub.2.

Abstract: A seam welded steel pipe proofed against corrosion and prevented from oxidizing a fluid such as gasoline to be passed therethrough is produced by a process comprising forming an Ni layer by electroplating on at least one of the opposite surfaces of a steel strip, abutting the opposite edges of said steel strip in the direction of width with the Ni layer on the inside and fusing the abutted edges, subjecting the resultant steel pipe to a heat treatment in an oxidizing atmosphere thereby forming an oxide coating on the surface of the Ni layer, acid dipping the resultant steel pipe thereby removing the oxide coating from the portion of the skin of steel exposed in the neighborhood of a bead part in consequence of the fusion, and introducing a chemical Ni plating liquid through the interior of the steel pipe thereby coating the inner surface in the neighborhood of the bead part with a Ni alloy layer by chemical plating.

Abstract: An air-meltable, castable, weldable, non-magnetic alloy resistant to corrosion in chloride-containing fluids as well as in many other corrosive streams. The alloy consists essentially of between about 20.7% and about 27.2% by weight nickel, between about 19.3% and about 22.7% by weight chromium, between about 0.94% and about 2% by weight molybdenum, between about 2.6% and about 3.2% by weight copper, between about 3.2% and about 4.2% by weight manganese, between about 0.27% and about 2.02% niobium, between about 0.10% and about 0.25% by weight nitrogen, up to about 0.08% by weight carbon, up to about 0.9% by weight silicon, up to about 0.7% by weight titanium, up to about 1% by weight vanadium, up to about 0.6% by weight of a rare earth component selected from the group consisting of cerium, lanthanum, and misch metal, up to about 1% by weight cobalt, and the balance essentially iron. The sum of the nickel and cobalt contents should be between about 21.7% and about 27.2% by weight.

Abstract: Particles of silicon and a p or n carrier substance which are in spherical or spheroidal form, and suitable for use in the preparation of doped semiconductor devices, can be prepared by a fluidized bed technique for chemical vapor deposition of a carrier substance (B, P, As or Sb). The prepared products have a kernel of high purity polysilicon and a layer of silicon/dopant alloy upon the kernel. Optionally, the particles have a thin outer layer of silicon.

Abstract: A process for the removal of lithium nitride from lithium metal by adding to liquid lithium metal containing lithium nitride, at a temperature between the melting point of lithium and 300.degree. C., with agitation, a stochiometric quantity of aluminum to react with the lithium nitride, in an inert, nitrogen free atmosphere, continuing the agitation for at least one hour to form aluminum nitride and separating the aluminum nitride from the liquid lithium metal.

Abstract: A technique for rendering toxic metals (chromium, lead, cadmium and arsenic) contained in steel plant furnace dust innocuous and suitable for burial with minimal adverse environmental impact. Pelletized iron oxide containing dust is introduced into a rotary hearth furnace under a reducing atmosphere in excess of 600.degree. C. The higher iron oxides are reduced to FeO which in turn complexes with the toxic metals to form relatively benign products.

Abstract: A malleable composite brazing alloy comprises a pair of outer layers formed of a titanium-aluminum-vanadium alloy and an inner layer formed of a copper-nickel alloy, the layers being bonded to each other by rolling.

Abstract: A plastics processing machine component, such as a lined composite heating cylinder or a hardfaced feed screw, wherein a layer of a hard, corrosion-resistant alloy is joined to a component substrate in the form of the part to be protected. The alloy has a composition, in weight percent, of from about 12 to about 16 percent molybdenum, from about 10 to about 14 percent chromium, up to about 1.2 percent carbon, up to about 3.5 percent silicon, from about 0.5 to about 3.5 percent boron, balance nickel. Such alloys are resistant to corrosion damage from hydrogen chloride and hydrogen fluoride environments, have sufficient fluidity to permit centrifugal casting in the temperature range of 1800.degree. F. to 2250.degree. F., and can be tailored to have hardnesses from about 45 to over 60 R.sub.c.

Abstract: Lithium feed to an aluminum-lithium alloy production system is achieved at a highly controlled rate by advancing a plunger at a predetermined volumetric rate into a body of molten lithium retained in a holding vessel to displace the lithium toward an overflow port through which it is fed into a mixing vessel where it is combined with molten aluminum. Control of the aluminum feed rate is achieved by maintaining a constant head height upstream of an orifice. The thus metered streams of molten lithium and aluminum are then combined in a vortex bowl, whose outlet is then fed to a casting station.

Abstract: A vertical conduit extends from the bottom of a ladle containing molten metal and terminates at a lower end above a tundish for receiving the molten metal. A vertical shroud encloses the vertical conduit from a location above the conduits's lower end, and the shroud extends into the tundish. A nozzle extends into the interior of the shroud for feeding alloying ingredient, as shot, into a stream of the molten metal, within the shroud. Structure is provided for circulating a cooling fluid through the nozzle. The nozzle is connected to flexible feed lines for transporting shot and cooling fluid to the nozzle. Additional structure is provided for preventing the flexible feed lines from bending, twisting, kinking or the like when the nozzle, shroud and vertical conduit are rotated about a vertical axis spaced from the center line of the vertical conduit.

Abstract: An improved process is disclosed for carbothermically producing an alkaline earth metal aluminide from an aluminum-bearing material which, in one aspect comprises forming a mixture of a carbonaceous reducing agent and a slag comprising the aluminum-bearing material, the alkaline earth metal compound; forming, at a first temperature, an alloy containing impurities in the slag; removing the alloy containing the impurities from the slag; and then heating the slag to a higher temperature to form the alkaline earth metal aluminide. The alkaline earth metal compound used in the process may comprise calcium carbide. Alternatively, both the alkaline earth metal compound and the aluminum-bearing material may be obtained using a calcium aluminate slag such as a byproduct from the steel industry. The calcium aluminate slag is purified in a preliminary step to remove silicon by alloying it with iron and then removing a ferrosilicon alloy formed in this step.