Abstract: An acoustical hearing device is presented, comprising a foam and at least one component which is mechanically bonded to the foam. The mechanical bonding of the component arises during manufacture, wherein the component is placed into a mold cavity as an insert and a foam is formed within the mold so as to allow controlled penetration of the component during foaming. In an exemplary embodiment, the at least one component comprises a stem having a tip at one end, wherein the tip includes at least one opening at least partially extending therethrough. The mechanical bond resulting when the foam extends through the at least one opening.

Abstract: A window-type air conditioner housing includes a backboard and two parietal sideboards of polystyrene. Each sideboard has a steel plate implant and a coaxial bracing hole for supporting a motor and an associated air conditioner fan bearing components, respectively, to thereby maintain vibration and noise at reduced levels. Preferably each steel plate implant is dimpled in the area surrounding each coaxial bracing hole to strengthen and stiffen the sideboard in that area for supporting the motor and fan assembly.