Abstract: A headset can include a cable structure connecting non-cable components such as jacks and headphones. The cable structure can be constructed using a molding process. Different approaches can be used to ensure that a conductor bundle extending through the cable structure remains centered within the cable structure during the molding process. A movable tube can be placed in the mold such that the conductor bundle is retained within the tube. As material is injected into the mold and reaches the tube, the tube can be displaced and progressively removed from the mold. Alternatively, the movable tube can be constructed such that the tube may combine with injected material to form a shell of the cable structure. Gates from which material is provided in the mold can be positioned and controlled to facilitate the injection of material in the mold while maintaining the centered position of the conductor bundle.

Abstract: Fit and finish methods using shape memory polymers (“SMP”) are disclosed herein. In an example of the fit and finish method, a first part and a second part are positioned adjacent to one another such that a shape memory polymer in a temporary shape is adjacent to a gap between the first part and the second part. The SMP is heated to a switching temperature of the SMP, which causes the SMP to initiate conversion to a permanent shape so that the SMP extends into the gap to close the gap between the first part and the second part.

Abstract: A process of forming a shaped, dimensionally stable tampon includes the steps of: radially compressing a tampon blank to form a dimensionally stable intermediate pledget having an intermediate pledget diameter and a longitudinal axis; placing the intermediate pledget into a hollow carrier and inserting the intermediate pledget and hollow carrier into a mold; urging the intermediate pledget into the mold via a ram bearing on an end of the intermediate pledget contained within the hollow carrier and withdrawing the hollow carrier from the mold to permit the exposed end of the intermediate pledget to substantially fill the mold and to form the shaped, dimensionally stable tampon; removing the shaped, dimensionally stable tampon from the mold; and enclosing the shaped, dimensionally stable tampon in a primary package that conforms to the shape thereof. The mold has an access opening through which the hollow carrier can be withdrawn.

Abstract: An apparatus for embossing a web having a static gas pressure plenum and a forming structure disposed in contact to the static gas pressure plenum. The static gas pressure plenum provides a static gas pressure of from about 0.1 MPa to about 25 MPa.

Abstract: A candle with an embedded item and methods for manufacturing same are disclosed. A method for manufacturing a candle having an embedded item can include providing a first set of items of a first value and a second set of items of a second value different from the first value, combining the two sets to create a third set, and distributing the items of the third set among a set of candles, one item per candle, where the presence, nature, or value of the item within the candle is obscured. The method can further include selling the candles for a first price, wherein, the presence of the embedded item, the nature of the embedded item, the value of the embedded item, or the value of the embedded item relative to the first price is not known to the purchaser. The embedded item can comprise an object redeemable for a prize.

Abstract: A method for producing FRP in which a preform made of a reinforcing fiber base material is disposed in a cavity of a mold, a resin injection path and a suction path that sucks at least air are provided to the mold, and resin from the resin injection path is caused to flow in the direction toward the suction path in the cavity to be impregnated into the preform, wherein a high flow resistance region for partially making the resin flowing in the preform hardly flow is formed in the preform itself, and a flow front of the resin flowing in the direction toward the suction path through the high flow resistance region is controlled to settle within a permitted region that has been predetermined relative to a shape of a product to be molded.

Abstract: A bicycle cogset manufacturing method includes: connecting a first and a second sprocket in different sizes with connecting members as a sprockets assembly in advance, where first and second inner portions of the first and second sprockets respectively have first insertion and second insertion members, and each of the insertion members are respectively provided with a first and a second positioning hole; transferring the sprockets assembly into a mold, and performing pouring to form a sprocket base, where an assembly hole is disposed in the center of the sprocket base, a plurality of connecting arms are arranged on an outer portion of the sprocket base, and the connecting arms clad the first insertion members and the second insertion members to form a cogset. In this way, modularization can be implemented to achieve objectives of preventing troublesome riveting, accelerating manufacture, and reducing product weight.

Abstract: An object of the present invention is to provide a method for manufacturing a touch panel. A laminated film is used. The laminated film comprises a resin layer, a protection film-constituent material layer provided on a surface of the resin layer, and a releasing layer provided on a surface of the protection film-constituent material layer. The protection film-constituent material layer is a layer containing fluorine-based substances. The releasing layer is a layer made by using a fluorine-based resin. The method comprises a molding process, a hardening treatment process for providing hardening treatment to the protection film-constituent material layer after the molding process, and a removal process for removing the releasing layer after the molding process. The protection film-constituent material layer is an uncured layer in the course of a molding process.

Abstract: A faucet spout or other component has a metal housing with a plastic liner in an opening in the housing. The faucet component is made by first molding a plastic insert having an elongated body and an opening extending through the elongated body from a first end to a second end. The plastic insert is secured inside of a metal mold. The metal mold is heated (or cooled) to a temperature below the melting temperature of the molded plastic and molten metal is poured in the mold. The molded melting temperature of the plastic is high enough and the metal mold temperature is low enough so that the insert does not melt during the metal molding process.

Abstract: In producing an elastic glove made of rubber or resin and having an interior surface flocked with piles through a step for depositing the piles on a film of a latex composition formed on a surface of a mold conformal to a three-dimensional shape of the elastic glove, a water repellent/hydrophilic pile mixture containing water repellent piles in a proportion of 10 to 80 mass % is used as the piles to uniformize a pile embedded state in a rubber or resin film defining the interior surface over the substantially entire surface of the elastic glove.

Abstract: A pipeline laid trenchlessly and/or without a sand bed is produced using a metallic conduit which is encased with an extruded layer of a polyamide molding material. In this way, the durability of the outer shell required for trenchless laying techniques without a sand bed is ensured.

Abstract: Large area graphene (LAG) sheets can be embedded in a polymer-based material as a mechanical reinforcement or to otherwise enhance the properties of the polymer-based material. The LAG sheets can be nanoperforated and/or functionalized to enhance interaction between the graphene and the polymer. Reactive functional groups can facilitate formation of covalent bonds between the graphene and the polymer so that the LAG sheets become an integral part of the cross-linked structure in curable polymer-based materials. Nanoperforations in the LAG sheets provide useful sites for the functional groups and can allow cross-links to form through the nanoperforations.

Abstract: A lead with segmented electrodes can be made using one or two mold methods. In one method, segmented electrodes are individually disposed on pins on an interior surface within a mold. Each of the segmented electrodes has at least one opening formed in the exterior surface of the segmented electrode. The lead body is then molded between the electrodes. In a two mold method, segmented electrodes are inserted into electrode slots of a first mold and an interior portion of a lead body is formed. The resulting intermediate arrangement is placed into a second mold to form an exterior portion of the lead body. In another two mold method, a sacrificial ring is formed around the segmented electrodes in a first mold and the resulting intermediate structure is inserted in a second mold to form the lead body. The sacrificial ring is then removed.

Abstract: A method for forming an elongate support structure having a central hollow portion is disclosed including arranging an elongate core member to extend horizontally and then forming a core assembly by locating a first tensioning member at a first end where the first tensioning member including tensioning elements extending from the first end of the core member along the outside of the core member to a second tensioning member located at the second end of the core member. An external mold assembly is attacked to the core assembly between the first and second tensioning members to form a combined mold and core assembly and to also form a cavity extending around and along the central core member through which the plurality of tensioning elements extend. The tensioning elements are then tensioned and the combined mold and core assembly is then positioned in an upright orientation and concrete injected into the cavity formed between the elongate core member and the external mold assembly.

Abstract: A method for manufacturing a laminated core, in which while a laminated core body 10 formed by caulking and with permanent magnets 20 inserted in a plurality of magnet insertion holes 17, 18 is held between a resin injection die 23 and a receiving die 22 opposed to each other, resin is injected into the magnet insertion holes 17, 18 from resin reservoir portions provided to the resin injection die 23 to fix the permanent magnets 20, the method comprising: at a time of resin injection, pressing a flat press surface 24 of the resin injection die 23 against caulking portions 13 protruding from a surface of the laminated core body 10 to apply pressure thereto, thereby allowing the surface of the laminated core body 10 whereon the caulking portions 13 are formed to be pressed against the flat press surface 24 so as to prevent resin leakage.

Abstract: Provided is a safety helmet that exhibits more than one color. Methods of manufacturing such safety helmets are also provided.

Abstract: The disclosure provides a method of making a golf ball with a reduced gate defect. The method may include using a mold that has a mold cavity with a mold chamber with a surface and a parting edge disposed along the perimeter of mold chamber. At least one gate may be disposed on the parting edge to provide a path for a cover material to be injected into the mold chamber. The gate may include a flat middle surface connected by a first side surface and a second side surface disposed opposite the first side surface. A round having a radius of curvature ranging from about 0.2 mm to about 0.5 mm may be disposed along a middle gate edge of middle surface and/or a side gate edge of one of the first side surface and the second side surface.

Abstract: Fire resistant glazings having improved properties comprising a silicate based interlayer which contains from 35% to 43% by weight of water may be produced using a cast in place process. The amount of water in the interlayer is reduced by concentrating the silicate solution or by introducing silica in the form of a silica sol. Preferably a mixture of an aqueous sol and an organosol is used. Polyhydroxy compounds and saccharides may be incorporated into the interlayer to improve the properties thereof and to reduce the water content. The silicate based formulations are pourable and can be used in a cast in place production process and subsequently cured to form an optically clear interlayer.

Abstract: The invention related to a device for making a part of a composite material by resin-transfer molding, that includes a manufacturing mold in which is placed a blank of the part to be impregnated with resin, characterized in that the manufacturing mold is divided into a matrix and one or more mobile structural member to be indexed on the matrix, the whole defining, after assembly, an imprint corresponding to the shape of the part to be manufactured.

Abstract: The wire of the interdental treatment part is inserted into a shaft opening of the injection molding tool, preferably into a strip of the injecting molding tool such that said treatment part projects with a mounting section thereof into a cavity connected to the shaft opening. Preferably, a first cavity section is configured is configured on the strip, and a second cavity section is configured on a cavity body, to with the strip abuts at least during the injection molding process. After injection of plastic into the cavity, and after the at least partial curing thereof, the handle part thus formed is moved by a distance in the direction against the cavity along with the interdental treatment part, and the handle part is removed from the opened injection molding tool.