Patents Examined by Edward J. Meros
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Patent number: 4412980Abstract: The invention relates to a diamond sintered compact wherein diamond crystal particles are uniformly oriented in a particular direction and the method for producing the same, and has for an object to provide a diamond sintered compact having a high thermal conductivity particularly suitable for heat sink for use in the field of electronics.According to the invention, graphite is used as carbonaceous raw material, diamond crystal particles having such elongated shape that the ratio of the length of the long axis to that of the short axis is more than 2 being synthesized in such state that the greater part of the crystal particles have their long axes uniformly oriented in a particular direction, the crystal particles being sintered in the direction of the long axes thereof so that transformation of the graphite into diamond and sintering thereof may be accomplished synchronously.Type: GrantFiled: February 25, 1982Date of Patent: November 1, 1983Assignee: Sumitomo Electric Industries, Ltd.Inventors: Kazuo Tsuji, Shuji Yazu, Akio Hara
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Patent number: 4412937Abstract: A method for manufacturing activated carbon fibers is disclosed. The method is comprised of the steps of:(1) causing an acrylic fiber to contain therein a treating agent selected from the group consisting of phosphorus and boron compounds in a concentration of 0.01 to 0.3% by weight as phosphorus or boron based on the weight of the fiber;(2) preoxidizing the acrylic fiber in an oxidizing atmosphere at a temperature exceeding 200.degree. C. and giving a core ratio of 18% until the amount of bonded oxygen becomes not less than 15% by weight based on the weight of the fiber thereby producing a preoxidized fiber;(3) adjusting the concentration of the treating agent in the preoxidized fiber to a level in the range of 0.04 to 1% by weight based on the thus obtained preoxidized fiber; and(4) thereafter activating the fiber at a temperature in the range of 900.degree. to 1,300.degree. C. The resulting fiber has improved high strength, high adsorbing ability and high processibility.Type: GrantFiled: April 23, 1982Date of Patent: November 1, 1983Assignee: Toho Belson Co., Ltd.Inventors: Shigeru Ikegami, Minoru Hirai, Kazuo Izumi, Kenji Shimazaki
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Patent number: 4411874Abstract: A method for detoxification of spent catalyst from a fluorination process includes the step of hydrolyzing such spent catalyst in the presence of aqueous calcium chloride to produce insoluble compounds which are separable from the aqueous medium. The spent catalyst is one which includes at least one antimony halide, such as SbCl.sub.5, SbF.sub.5, SbCl.sub.3 and/or SbF.sub.3, usually with some halogenated hydrocarbons, such as partially chlorinated methane, partially chlorinated ethane and/or chlorofluorocarbons of 1 to 5 carbon atoms, often in the presence of arsenic compounds, such as AsCl.sub.3, hydrofluoric acid, and antimony chlorofluoride, such as SbCl.sub.4 F. The spent catalyst may be directly treated with the aqueous calcium chloride solution, very preferably with such solution containing small amounts of a transition metal ion, such as Fe.sup.++ or Fe.sup.+++, or aluminum ion, e.g., Al.sup.Type: GrantFiled: April 29, 1982Date of Patent: October 25, 1983Assignee: SCA Services, Inc.Inventor: Sung K. Lee
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Patent number: 4411876Abstract: The invention is the production of crystalline tertiary magnesium phosphate octahydrate having uniform and perfect crystal shape. The process comprises adding a monomagnesium phosphate solution to a magnesium hydroxide slurry at a sufficient temperature and for a sufficient time to form the highly pure crystalline product within a specified pH range.Type: GrantFiled: December 30, 1982Date of Patent: October 25, 1983Assignee: Stauffer Chemical CompanyInventor: Fawzy G. Sherif
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Patent number: 4410501Abstract: This invention relates to a porous crystalline synthetic material constituted by silicon and titanium oxides, a method for synthesizing said material, and the use thereof as a catalyst.Said material is given the name titanium silicalite or TS-1, and corresponds to the following formula:xTiO.sub.2.(1-x)SiO.sub.2where x lies between 0.0005 and 0.04, preferably between 0.01 and 0.025.The material is prepared starting from a mixture constituted by a source of silicon oxide and a source of titanium oxide. The reaction takes place in the aqueous phase at a temperature of 130.degree. to 200.degree. C., and the solid product obtained is calcined in air at 550.degree. C.Type: GrantFiled: June 29, 1982Date of Patent: October 18, 1983Assignee: Snamprogetti S.p.A.Inventors: Marco Taramasso, Giovanni Perego, Bruno Notari
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Patent number: 4410498Abstract: Sulphuric acid leaching has been used in the treatment of lateritic ores for the recovery of nickel and cobalt therefrom. However, in order to obtain good extraction from these ores, prolonged treatment using acid of high strength and also using high pressures and recycling steps have been necessary. In the improved method of the invention nickel and cobalt is solubilized from high-magnesia nickeliferous serpentine ores by leaching the ore with an aqueous solution of sulphuric acid while adding to the solution a reducing agent to maintain the redox potential of the solution at a value between 200 and 400 millivolts, measured against the saturated calomel electrode. This improved procedure increases the reactivity of the serpentine and results in maximum extraction of nickel consistent with minimum extraction of iron and magnesia and minimum acid consumption.Type: GrantFiled: October 16, 1981Date of Patent: October 18, 1983Assignee: Falconbridge Nickel Mines LimitedInventors: William R. Hatch, Ronald R. Dunn
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Patent number: 4407782Abstract: A novel crystalline zeolite composition is prepared by conducting the hydrothermal crystallization and, preferably, a preliminary aging step, at high pressure, i.e. pressures in excess of 20,000 psig (ca 138 MPa) and preferably above about 40,000 psig (ca 276 MPa megaPascals). The crystalline zeolite, designated zeolite HP, has a higher aluminum content than zeolite X and a lattice constant of above 24.94 A up to 25.10 A.Type: GrantFiled: September 3, 1981Date of Patent: October 4, 1983Assignee: Texaco Inc.Inventor: John H. Estes
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Patent number: 4407728Abstract: The invention relates to a method for preparing a crystalline aluminosilicate having a high silica to alumina molar ratio and an X-ray diffraction pattern substantially the same as that of ZSM-5 zeolite which method comprises mixing a source of silica, a source of alumina, a source of alkali metal, water and at least one alkanolamine according to Formula (I): ##STR1## wherein any two of R.sup.1, R.sup.2 and R.sup.3 are independently alkylol groups and the remaining one of R.sup.1, R.sup.2 and R.sup.3 is a hydrogen atom or all of R.sup.1, R.sup.2 and R.sup.3 are independently alkylol group, the alkylol groups being --CH.sub.2 --R--OH, wherein R is --CH.sub.2 --, --CH.sub.2 CH.sub.2 --, or --CH(CH.sub.3)--, the ratio of said source of silica to said source of alumina being at least 20:1 based on the equivalent moles of silica and alumina in said respective sources, maintaining said mixture at a temperature above about 120.degree. C. and recovering the crystalline aluminosilicate formed.Type: GrantFiled: February 2, 1981Date of Patent: October 4, 1983Assignee: The British Petroleum Company LimitedInventors: William J. Ball, Keith W. Palmer, David G. Stewart
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Patent number: 4406871Abstract: A process for growing diamonds from carbonaceous compounds at high temperatures and pressures within the range of thermodynamic stability of diamond in the presence of metals-catalysts-solvents and active compounds. As such active compounds use is made of cyanamide and/or its metal derivatives of the first, second or eighth Groups.The herein-proposed process can be employed for manufacturing diamonds fit for use in the tool-making industry and in solid-state (semiconductor) instruments.Type: GrantFiled: April 30, 1981Date of Patent: September 27, 1983Inventors: Mikhail I. Samoilovich, Boris I. Zadneprovsky, Albert V. Nikitin, Jury M. Putilin, Vladimir M. Radyansky, Anatoly A. Shaposhnikov
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Patent number: 4405484Abstract: A finely divided zeolite powder of high flowability is provided. This zeolite powder is represented by the formula: Na.sub.2 O.Al.sub.2 O.sub.3.nSiO.sub.2.wH.sub.2 O (n=1.8.about.3.0 and w=1.about.6) and comprises at least 99 weight % of particles having a particle size of 1-5 microns and has an aerated bulk density of from 0.3 to about 0.5 g/cc, a degree of cohesiveness of not larger than 56%, and a general flow index (expressed as the sum of indexes of the repose angle, spatula angle, compressibility and degree of cohesiveness) of from 30 to about 50. The zeolite powder is prepared by adding an alkali metal aluminate to an aqueous zeolite slurry containing 3052 wt. % of zeolite (an anhydride) and having pH of not higher than 12.8; adjusting the pH of the slurry to a value not higher than 11; and then, drying the slurry. The zeolite powder is useful as a builder for detergent.Type: GrantFiled: August 7, 1981Date of Patent: September 20, 1983Assignee: Toyo Soda Manufacturing Co., Ltd.Inventors: Hiroshi Miyazaki, Junji Arika
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Patent number: 4405502Abstract: There is provided a catalytic composition which comprises a crystalline chromosilicate and a porous refractory inorganic oxide, said chromosilicate and said inorganic oxide having been intimately admixed with one another, said chromosilicate comprising a molecular sieve material providing a specific X-ray diffraction pattern and having the following composition in terms of mole ratios of oxides:0.9.+-.0.2 M.sub.2/n O:Cr.sub.2 O.sub.3 :YSiO.sub.2 :ZH.sub.2 O,wherein M is at least one cation having a valence of n, Y is within the range of about 4 to about 200, and Z is a value within the range of 0 to about 160. There is also provided a method for preparing such a catalytic composition.There is provided a process for the conversion of a hydrocarbon stream, which process comprises contacting said stream at conversion conditions with the above catalytic composition.Type: GrantFiled: July 9, 1981Date of Patent: September 20, 1983Assignee: Standard Oil Company (Indiana)Inventor: Marvin R. Klotz
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Patent number: 4405504Abstract: There is provided a catalytic composition which comprises a mixture of a crystalline chromosilicate and an oxide of chromium, said catalytic composition providing a specific X-ray diffraction pattern and having the following composition in terms of mole ratios of oxides:0.9.+-.0.2 M.sub.2/n O:Cr.sub.2 O.sub.3 :YSiO.sub.2 :ZH.sub.2 O,wherein M is at least one cation having a valence of n, Y is a value within the range of about 4 to about 500, and Z is a value within the range of about 0 to about 160. There is also provided a method for preparing such a catalytic composition.There is provided a process for the conversion of a hydrocarbon stream which comprises contacting said stream at conversion conditions with the above catalytic composition. In addition, there is provided a process for the isomerization of a xylene feed which comprises contacting said feed at isomerization conditions with the above catalytic composition.Type: GrantFiled: July 9, 1981Date of Patent: September 20, 1983Assignee: Standard Oil Company (Indiana)Inventor: Marvin R. Klotz
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Patent number: 4404175Abstract: A process for the preparation of zeolites of the ZSM-5 structural type from a mixture of SiO.sub.2 and Al(OH).sub.3 by hydrothermal crystallization in an aqueous amine solution, in the absence of alkali, at from 100.degree. to 200.degree. C., wherein the crystallization is carried out in the presence of a triamine, tetraamine and/or higher amine and the reaction mixture is formulated to have an SiO.sub.2 /Al.sub.2 O.sub.3 molar ratio defined by an equation which involves the chain length and number of amine groups of the amine employed, as well as to have certain molar ratios of H.sub.2 O/amine and amine/Al.sub.2 O.sub.Type: GrantFiled: May 29, 1981Date of Patent: September 13, 1983Assignee: BASF AktiengesellschaftInventors: Laszlo Marosi, Hans-Ulrich Schlimper, Matthias Schwarzmann, Joachim Stabenow
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Patent number: 4404166Abstract: A method and system whereby binder can be removed from a green body much more rapidly than in prior art systems without interfering with the integrity or aesthetics of the final part by providing a binder system having at least two components and preferably a mold release agent, the binder system having differing melting points. Each binder component can have parts with different melting temperature. When the temperature is raised to a point above the intermediate temperature at which the binder system flows, binder will proceed to exude to the surface of the green body wherefrom it can be removed.The binder is removed from the surface of the green body by blowing a non-saturated chemically inert atmosphere over the surface of the green body rapidly whereby the atmosphere at a region near the surface of the green body does not become saturated with the binder vapors.Type: GrantFiled: January 22, 1981Date of Patent: September 13, 1983Assignee: Witec Cayman Patents, LimitedInventor: Raymond E. Wiech, Jr.
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Patent number: 4402928Abstract: A process for producing a carbon fiber includes the steps of heat treating a selected precursor material under high pressure, thereafter solvent extracting the treated precursor material to obtain mesophase pitch, spinning the mesophase pitch into at least one pitch fiber, thermosetting the pitch fiber, and carbonizing the pitch fiber to obtain the carbon fiber.Type: GrantFiled: March 27, 1981Date of Patent: September 6, 1983Assignee: Union Carbide CorporationInventors: Irwin C. Lewis, Arthur W. Moore
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Patent number: 4401633Abstract: A two step hydrothermal process for the preparation of a sodium cation form of zeolite A from heulandite by (1) heat treating a mixture of heulandite in an aqueous solution of sodium hydroxide and filtering the mixture followed by (2) reacting the filtrate with at least 75 percent of a stoichiometric amount of sodium aluminate to form and precipitate zeolite A from solution and recovering zeolite A.Type: GrantFiled: January 28, 1982Date of Patent: August 30, 1983Assignee: Atlantic Richfield CompanyInventor: Hsiang-ning Sun
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Patent number: 4401636Abstract: Silicate minerals, including asbestos fibres, are rendered less harmful by forming metal-micelle polymer coatings on the silicate. A metal-micelle polymer coating is formed on a silicate by contacting a silicate mineral, such as asbestos, with a metal-weak base-strong acid aqueous ion system, or a metal-strong base-weak acid ion system. In these systems the metal is selected from the group consisting of manganese, chromium, cobalt, iron, copper, aluminum and mixtures of these metals. The product of reacting asbestos fibres with these systems is less irritating to living cells than asbestos fibres and also has substantially the same physical and chemical properties as asbestos fibres and can thus be substituted for asbestos fibres in most technological applications.Type: GrantFiled: February 8, 1982Date of Patent: August 30, 1983Assignee: Flow General, Inc.Inventor: Earl S. Flowers
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Patent number: 4401634Abstract: A two step hydrothermal process for the preparation of zeolite A from clinoptilolite by (1) heat treating a mixture of clinoptilolite in an aqueous solution of sodium hydroxide and filtering the mixture followed by (2) reacting the filtrate with at least 75 percent of a stoichiometric amount of sodium aluminate to form and precipitate zeolite A from solution and recovering zeolite A.Type: GrantFiled: January 28, 1982Date of Patent: August 30, 1983Assignee: Atlantic Richfield CompanyInventor: Hsiang-ning Sun
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Patent number: 4400366Abstract: The present invention relates to a process for producing a crystalline synthetic faujasite wherein an activated sodium silicate system is provided by mixing a sodium silicate solution with a seed amount of the faujasite to be produced and the activated sodium silicate system is reacted with a sodium aluminate solution under controlled conditions to thereby form the desired crystalline synthetic faujasite.Type: GrantFiled: September 8, 1981Date of Patent: August 23, 1983Assignee: Ethyl CorporationInventor: Robert N. Sanders
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Patent number: 4397827Abstract: A new porous silico-crystal, designated as ZSM-48, a method of making same and the use thereof in catalytic conversion of organic compounds. The new product has a composition, expressed in terms of moles of anhydrous oxides per 100 moles of silica as follows:(0.05 to 5) N.sub.2 O: (0.1 to 10)M.sub.2 /.sub.n O: (0 to 4)Al.sub.2 O.sub.3 : (100)SiO.sub.2wherein M is at least one cation having a valence n, N is a mixture of C.sub.2 -C.sub.12 alkylamine and more preferably of C.sub.3 -C.sub.5 tetramethyl ammonium compound, and wherein the zeolite is characterized by the distinctive X-ray powder diffraction pattern shown in Table I.Type: GrantFiled: September 17, 1981Date of Patent: August 9, 1983Assignee: Mobil Oil CorporationInventor: Pochen Chu