Abstract: A method for making a floor or wall panel has a foamed polymer core. A foamable polymer powder is foamed between two conveyor belts in the forming zone of a steel belt press. The sum of the thicknesses of the two conveyor belts and the total thickness of the layers at the entrance of the steel belt press is less than or equal to the opening of the steel belt press at the entrance of the steel belt press. The sum of the thicknesses of the two conveyor belts and the total thickness of the substrate at the outlet of the steel belt press is equal to the opening of the steel belt press at the outlet of the steel belt press and greater than the sum of the thicknesses of the two conveyor belts and the total thickness of the layers at the entrance of the steel belt press.

Abstract: A method of manufacturing a shoe structure includes: a setting step of setting an upper on a shoe last, and distributing a foam matrix material comprising a plurality of semi-foamed granules of thermoplastic polyurethanes (TPU) along a bottom of the shoe last to position the foam matrix material between the shoe last and the upper, and a foaming step of heating the shoe last with the upper and the foam matrix material thereon by microwave, so that the semi-foamed granules are foamed to form an insole bonded to the upper, and the upper is shaped along a contour of the shoe last after cooling and removing the shoe last.

Abstract: An injection molding apparatus and method of fabricating a molded part are provided. The apparatus may include a barrel, a nozzle enclosing an end of the barrel and defining an opening in fluid communication with an inside of the barrel, and an extrusion screw positioned at least partially inside the barrel and rotatable relative to the barrel. The extrusion screw may include a screw tip. Relative axial movement between the barrel and the extrusion screw may open or close the opening of the nozzle to permit or prevent, respectively, material flow through the opening of the nozzle. The method may include clamping a mold, opening a nozzle, rotating the extrusion screw to pump a molten material into the mold until the mold is filled, closing the nozzle, and unclamping the mold to release a molded part.

Abstract: The invention relates to a device and a method for transferring the tail of a web from a first clothing to a second clothing. It is characterised in that the tail is transferred in a first, short open draw from the first clothing to the second clothing. This enables automatic web transfer requiring significantly less space and with equipment of low complexity.

Abstract: The present invention is directed to the production of shipping containers, computer server farm containers, and other forms of physical storage containers from a carbon nanotube-based fiber material with the potential application of other, non-carbon, nano-based materials containing various structures. Current materials used for shipping containers, computer server farm containers, and other forms of physical storage containers are heavier than the present invention and lack the ability to withstand high-intensity shock vibrations and other disturbances and are vulnerable to radiofrequency (“RF”) radiation. Instead of using metal, which is the currently preferred material used in the development of shipping containers, computer server farm containers, and other forms of physical storage containers, the present invention provides the use of a carbon nanotube-based material.

Abstract: An additive manufacturing device for manufacturing a solid article comprises a laser generation unit, a raw material supply unit, a raw material container containing a raw material and having a raw material surface exposed to a laser beam to be emitted by the laser generation unit in operation and a control unit. The heating device includes a heating surface for heating the raw material surface to form a pre-heated raw material surface. The laser generation unit is disposed with a directing unit to direct the laser beam onto the pre-heated raw material surface according to a computer generated model of the solid article stored in a storage unit associated with the control unit. The laser beam generated by the laser generation unit passes through the heating surface onto the pre-heated raw material surface.

Abstract: The invention relates to a ventilation module for a film stretching system at least one first outlet nozzle arrangement having an outlet nozzle, wherein the at least one outlet nozzle extends with its longitudinal direction transverse or perpendicular to the withdrawal direction of a plastic film web and is oriented in parallel to the transport plane. A first return system is provided with at least two extraction channels, each having an intake region. The at least two intake regions are spaced apart from one another in the withdrawal direction and oriented in parallel to the transport plane. The at least one outlet nozzle of the at least one first outlet nozzle arrangement is arranged between the first and the second intake region. The at least two intake regions are arranged exclusively before and/or after the at least one first outlet nozzle arrangement in the withdrawal direction of the plastic film web.

Abstract: A method of manufacturing a structural beam comprising an elongate base part comprising a polymer. The base part has a length, a width and a height. The beam also comprises an elongate reinforcement part comprising a strip comprising a unidirectional polymer, bonded to the base part at an outer surface of the base part and extending in the length direction along the length of the base part. The strip has a higher Young's modulus than the base part. The method also relates to a beam and to a building comprising such a beam.

Abstract: Systems and processes for thermoforming an article and for preparing an article for thermoforming are disclosed. The system for thermoforming can include one or more heating stations and a cooling station. The system for thermoforming can further include an article movement mechanism that can couple to an article and rotate the article inside a heating chamber, inside a cooling chamber, or both. The system for preparing an article for thermoforming can include a vessel that comprises a port, and a negative pressure generation system coupled to the port. The system for preparing an article for thermoforming can further include a compression material that forms an interior portion for receiving an article. The negative pressure generation system can cause the compression material to expand to allow for insertion of the article into the interior portion of the compression material.

Abstract: In a tread-forming surface of a mold, a contour of a land surface-forming portion located between two projections among at least three land surface-forming portions can be represented by a single circular arc that is convex outward. In a case where, of the two projections, one projection is a wide projection and the other projection is a narrow projection, when a surface that has a contour represented by at least one circular arc and that is tangent to the at least three land surface-forming portions is defined as a reference surface of the tread-forming surface, a drop distance from the reference surface to an end on the wide projection side of the land surface-forming portion can be longer than a drop distance from the reference surface to an end on the narrow projection side of the land surface-forming portion.

Abstract: Systems and methods for casting solid propellants include a mandrel for forming geometric features in a perforation of a propellant grain. In various embodiments, the mandrel includes a frangible portion that is removed from the propellant grain after the propellant grain has cured around the mandrel. A second portion of the mandrel may be left behind in the propellant grain. The mandrel may include a support structured disposed in the through hole of the mandrel. The support structure may include a plurality of longitudinal channels for directed exhaust gasses through the mandrel upon ignition of the propellant grain.

Abstract: A method for producing an object made of a polymeric material, said polymeric material having a melting temperature (TF), comprises the steps of: melting the polymeric material; after the step of melting, cooling the polymeric material below the melting temperature (TF) in a cooling zone; severing a dose from a flow of polymeric material coming from the cooling zone by means of a severing element (5); obtaining said object by shaping the dose between a male forming element and a female forming element (10) which move towards one another with a mutual movement speed, the dose having a temperature lower than said melting temperature (TF). Between a start-of-forming configuration, in which the dose is in contact with both the male forming element and the female forming element (10), and a start-of-deceleration configuration, in which the male forming element and the female forming element (10) begin to decelerate relative to one another, the mutual movement speed is greater than 10 mm/s.

Abstract: Tooling and components of an injection-molding system may be used to mold a foam article. The tooling and components may include features that control parameters of the injection-molding and foaming process, such as temperature, pressure, shot size, shot placement, and the like.

Abstract: Tooling and components of an injection-molding system may be used to mold a foam article. The tooling and components may include features that control parameters of the injection-molding and foaming process, such as temperature, pressure, shot size, shot placement, and the like.

Abstract: A plate segment includes: a substrate having a front side and a back side, wherein the back side is configured to be mounted to a support disc of a disperser; and rows of teeth protruding from the front side of the substrate. The rows of teeth are arranged along an arc extending from a first lateral side of the plate segment to an opposite lateral side of the plate segment. A first tooth in the rows of teeth has a first tooth face. A buttress extends from the first tooth face to a face of an adjacent tooth. The buttress has a concave profile at a height above the substrate less than a full height of the teeth.

Abstract: A plate segment includes a substrate having a front side and a back side, wherein the back side is configured to be mounted to a support disc of a disperser; rows of teeth protruding from the front side of the substrate, wherein each of the rows are arranged along an arc extending from one side of the plate segment to an opposite side of the plate segment. In at least one of the rows of teeth, adjacent teeth are joined by a bridge spanning a gap between the adjacent teeth. The bridge is elevated above the front side of the substrate such that the bridge is separated from the front side by an open space in the gap.

Abstract: The present invention is a unique process of manufacturing rigid members with precise “shape keeping” properties and with reflective properties pertaining to radio frequency energy, so that air, land, sea and space devices or vehicles may be constructed including parabolic reflectors formed without discrete permanent layering. Rather, such parabolic reflectors or similarly, vehicles, may be formed by homogeneous construction where discrete layering is absent, and where energy reflectivity or scattering characteristics are embedded within the homogeneous mixture of carbon nanotubes and associated graphite powders and epoxy, resins and hardeners. The mixture of carbon graphite nanofiber and carbon nanotubes generates higher electrode conductivity and magnetized attraction through molecular polarization. In effect, the rigid members may be tuned based on the application.

Abstract: The invention relates to a press for encapsulating electronic components mounted on a carrier, comprising: at least two press parts displaceable relative to each other, a drive system for the displacement of the press parts, and an intelligent control adapted to control the drive system of the press parts wherein the drive system comprises at least two individual controllable actuators, the intelligent control further connects to plural displacement sensors for detecting the relative displacement of the press parts, and wherein the intelligent control is adapted to control the actuators of the drive system dynamically over time based on the measured values detected with the displacement sensors. The invention also relates to an actuator set to convert a prior art press into a press according to the present invention as well as to a method for encapsulating electronic components mounted on a carrier.

Abstract: A modular molding device for creating a mold for a blade segment of a wind turbine blade of a wind turbine, the modular molding device including: a flexible support plate forming the mold for the blade segment, at least one bending apparatus including at least a first end and a second end, the at least one bending apparatus attached to the support plate and configured to bend the support plate from a first support plate shape to at least one second support plate shape, and at least one connection means, which is configured to removably connect the flexible support plate of the modular molding device with at least one connection of a flexible support plate of another modular molding device is provided. Moreover, a molding system and a method for creating a mold for a blade segment of a wind turbine blade of a wind turbine is also provided.

Abstract: A method and process is provided for manufacturing a glassed reinforced polymer composite laminate panel. The method and process includes the steps of providing a mold including a flexible polymer film; depositing a layer of gel coat on the flexible polymer film; curing the layer of gel coat to provide a semi-rigid intermediate panel; applying a layer of resin material overtop of the cured gel coat layer; laying a sheet of woven or non-woven surface veil material over top of the cured gel coat layer; laying a sheet of glass reinforced matte overtop of the surface film sheet; applying a second layer of resin material overtop the sheet of glass reinforced matte to form the glassed reinforced polymer composite laminate panel; and curing the glassed reinforced polymer composite laminate panel. The method for manufacturing the composite laminate panel can be a continuous process making a panel of indeterminate length.