Patents Examined by Erin Snelting
  • Patent number: 10676399
    Abstract: Provided in one implementation is a method of manufacturing a three-dimensional object. The method can include depositing a substantially uniform layer of raw material onto a substrate. The raw material can include ceramic particles. The method can include selectively fusing particles of the raw material to form a first layer of the object. The method can include clearing non-fused particles of the raw material from the first layer of the object. The method can include repeating the steps of depositing a raw material, selectively fusing particles of the raw material, and clearing non-fused particles of the raw material to form additional layers of the object above the first layer.
    Type: Grant
    Filed: June 23, 2015
    Date of Patent: June 9, 2020
    Assignee: Applied Cavitation, Inc.
    Inventors: Joseph Albert Capobianco, Dana Lynn Hankey, Marshall Campion Tibbetts, Timothy Fahey
  • Patent number: 10669196
    Abstract: Methods for increasing the hydrolytic resistance of a glass article are disclosed. According to one embodiment, the method includes providing a glass article with a pre-treatment hydrolytic titration value. Thereafter, the glass article is thermally treated at a treatment temperature greater than a temperature 200 C less than a strain temperature of the glass article for a treatment time greater than or equal to about 0.25 hours such that, after thermally treating the glass article, the glass article has a post-treatment hydrolytic titration value that is less than the pre-treatment hydrolytic titration value.
    Type: Grant
    Filed: December 30, 2015
    Date of Patent: June 2, 2020
    Assignee: CORNING INCORPORATED
    Inventors: Keith Raymond Gaylo, Lewis Kirk Klingensmith, Robert Anthony Schaut, Steven Alvin Tietje
  • Patent number: 10646916
    Abstract: A method to form a displacement includes disposing a powder blend (comprising a plurality of ground ceramic particles and a plurality of ground resin particles) into a mold, densifying the powder blend while in the mold, heating the mold to form a first displacement, impregnating said first displacement with a polymer precursor compound to form a second displacement, and heating the second displacement to form a third displacement.
    Type: Grant
    Filed: October 11, 2018
    Date of Patent: May 12, 2020
    Assignee: Destech Corporation
    Inventors: David A. Rohrbacker, Jon Chatwood, William Palmer
  • Patent number: 10640426
    Abstract: The invention relates to a method for the production of a shaped body comprising at least the method steps of producing a blank having an open porosity by pressing and treating pourable material in a first heat treatment step comprising or consisting of a metal oxide, infiltrating the blank with an infiltration fluid containing a precursor of the metal oxide, precipitating hydroxide of the metal from the infiltration fluid by treating the blank with a basic solution, forming the metal oxide from the hydroxide by treating the blank in a second heat treatment step, wherein the blank is processed before or after the second heat treatment step to achieve a shape that corresponds to the shaped body.
    Type: Grant
    Filed: December 27, 2016
    Date of Patent: May 5, 2020
    Assignee: DENTSPLY SIRONA INC.
    Inventors: Lothar Wondraczek, Lenka Muller
  • Patent number: 10632537
    Abstract: A manufacturing method of a multilayer shell-core composite structural component comprises the following procedures: (1) respectively preparing feeding material for injection forming of a core layer, a buffer layer and a shell layer, wherein the powders of feeding material of the core layer and the shell layer are selected from one or more of metallic powder, ceramic powder or toughened ceramic powder, and are different from each other, and the powder of feeding material of the buffer layer is gradient composite material powder; (2) layer by layer producing the blank of multilayer shell-core composite structural component by powder injection molding; (3) degreasing the blank; and (4) sintering the blank to obtain the multilayer shell-core composite structural component. The multilayer shell-core composite structural component has the advantages of high surface hardness, abrasion resistance, uniform thickness of the shell layer, stable and persistent performance.
    Type: Grant
    Filed: October 20, 2017
    Date of Patent: April 28, 2020
    Inventors: Yadong Li, Yajun Li
  • Patent number: 10626038
    Abstract: Apparatus for shaping at least one glass sheet wherein a lower press ring and an upper press ring are configured to clamp a perimeter section of the glass sheet between the lower press ring and the upper press ring. The apparatus also includes an upper press at least partially disposed within the upper press ring and configured to shape at least a section of the glass sheet inside the perimeter section of the glass sheet, including forming by use of applied vacuum. The inner press may include openings that apply vacuum in selected areas of the inner press to vacuum form the ply within the selected areas. To control the ply on the upper press assembly, vacuum that is applied though passageways in the upper press ring to the gap between the upper press ring and the inner press is controlled through a seal in the gap. The upper press ring includes pivotal joints that increase adjustability of the forming surface of the upper press ring to the face surface of the inner press.
    Type: Grant
    Filed: May 20, 2016
    Date of Patent: April 21, 2020
    Assignee: Pittsburgh Glass Works, LLC
    Inventors: David V. King, David T. Perry, Kurt Steinbacher
  • Patent number: 10604451
    Abstract: A method of treating a ceramic body in a glass making process includes delivering a molten glass to a heated ceramic body, the ceramic body including a ceramic phase and an intergranular glass phase, the molten glass being in contact with a surface of the ceramic body. The method further includes contacting the ceramic body with a first electrode and contacting the molten glass with a second electrode. The method further includes applying an electric field between the first electrode and the second electrode to create an electric potential difference across the ceramic body between the first and second electrodes, the electric potential difference being less than an electrolysis threshold of the ceramic phase and the intergranular glass phase. The intergranular glass phase demixes under driven diffusion in the applied electric field and mobile cations in the intergranular glass phase enrich proximate one of the first and second electrode.
    Type: Grant
    Filed: December 8, 2015
    Date of Patent: March 31, 2020
    Assignee: Corning Incorporated
    Inventors: Monika Backhaus-Ricoult, Thomas Dale Ketcham
  • Patent number: 10607125
    Abstract: A transaction card includes a card body that may comprise a ceramic material, the card body including a primary surface and a secondary surface, a laser marked feature disposed on the card body and a laser etched feature disposed on the card body. A method of making a transaction card may comprise forming a ceramic material slurry comprising a ceramic material and a binder, forming a green body from the ceramic material slurry, firing the green body at a firing temperature to create a fired ceramic body, grinding the fired ceramic body into a card body, and polishing a primary surface of the card body.
    Type: Grant
    Filed: March 15, 2016
    Date of Patent: March 31, 2020
    Assignee: AMERICAN EXPRESS TRAVEL RELATED SERVICES COMPANY, INC.
    Inventors: Troy Patrick Williams, Peter Bates
  • Patent number: 10577287
    Abstract: A method of forming complex structures in a ceramic-, glass- or glass-ceramic-body microfluidic module is disclosed including the steps of providing at green-state refractory-material structure comprising least a portion of a body of a microfluidic module, providing a removeable insert formed of a carbon or of a carbonaceous material having an external surface comprising a negative surface of a desired surface to be formed in the microfluidic module, machining an opening in the green-state structure, positioning the insert in the opening, firing the green-state structure and the insert together, and after firing is complete, removing the insert. The insert is desirably a screw or screw shape, such that interior threads are formed thereby. The insert desirably comprises graphite, and the structure desirably comprises ceramic, desirably silicon carbide.
    Type: Grant
    Filed: June 22, 2017
    Date of Patent: March 3, 2020
    Assignee: CORNING INCORPORATED
    Inventor: Paulo Gaspar Jorge Marques
  • Patent number: 10577282
    Abstract: Provided is a cement composition that has high fluidity (for example, a 0-drop flow value of 200 mm or more) before curing and exhibits high compressive strength (for example, 320 N/mm2 or more) after curing. The cement composition includes a cement, a silica fume having a BET specific surface area of from 10 m2/g to 25 m2/g, an inorganic powder having a 50% cumulative particle size of from 0.8 ?m to 5 ?m, a fine aggregate having a maximum particle size of 1.2 mm or less, a water reducing agent, an antifoaming agent, and water. The ratio of the cement is from 55 vol % to 65 vol %, the ratio of the silica fume is from 5 vol % to 25 vol %, and the ratio of the inorganic powder is from 15 vol % to 35 vol % in the total amount of 100 vol % of the cement, the silica fume, and the inorganic powder.
    Type: Grant
    Filed: May 28, 2019
    Date of Patent: March 3, 2020
    Assignee: TAIHEIYO CEMENT CORPORATION
    Inventors: Risa Nakayama, Katsuya Kono, Katsuhiko Tada, Hiroaki Mori, Shingo Sugiyama, Shinpei Maehori
  • Patent number: 10577253
    Abstract: Ferrite films, antennas including ferrite films, and methods of making thereof are provided. The methods can include tape casting of a slurry to produce a green film, wherein the slurry includes a ferrite powder, a dispersant, and a binder in a suitable solvent; and densifying the green film to produce the ferrite film having a thickness of 50 ?m to 5 mm. The methods can be used to make large area films, for example the films can have a lateral area of about 1000 cm2 to 3000 cm2. VHF/UHF antennas are including the ferrite films are also provided.
    Type: Grant
    Filed: January 19, 2017
    Date of Patent: March 3, 2020
    Assignee: North Carolina State University
    Inventors: Justin Schwartz, Taryn Kittel
  • Patent number: 10556835
    Abstract: A method for post-processing a colored zirconium oxide ceramic, the method comprising: putting the colored zirconium oxide ceramic along with a deoxidant into a heating device, conducting a firing process at a preset temperature, and a colorant containing Pr3+ is used for the coloring, and the deoxidant is excessive with respect to a stoichiometric amount of oxygen in the heating device. The technical solution can completely replace Fe3+ with Pr3+ to color the zirconium oxide ceramic yellow.
    Type: Grant
    Filed: September 22, 2015
    Date of Patent: February 11, 2020
    Assignee: LIAONING UPCERA DENTAL CO., LTD
    Inventors: Lingling He, Yanchun Zheng, Ying Guo
  • Patent number: 10538461
    Abstract: A method includes the following steps: a) the production of a slip including more than 4% and less than 50% of ceramic particles and including: b) a first particulate fraction including of orientable particles having a median length L?50 and representing more than 1% of the ceramic particles, and c) a second particulate fraction having a median length D50 at least ten times shorter than L?50 and representing more than 1% of the ceramic particles, the first and second particulate fractions together representing more than 80% of all of the ceramic particles, in volume percentages based on the total quantity of ceramic particles; d) oriented freezing of the slip by moving a solidification front at a lower speed than the speed of encapsulation of the ceramic particles; e) elimination of the crystals of the solidified liquid phase of the block; and f) optionally sintering.
    Type: Grant
    Filed: June 11, 2014
    Date of Patent: January 21, 2020
    Assignee: SAINT-GOBAIN CENTRE DE RECHERCHES ET D'ETUDES EUROPEEN
    Inventors: Sylvain Deville, Florian Bouville, Adam Stevenson
  • Patent number: 10538449
    Abstract: Disclosed is an apparatus for conditioning molten glass. The apparatus includes a connecting tube assembly having a conduit for conveying the molten glass, the conduit (108) including at least two flanges (112, 114) and a sealing member (118) disposed between the at least two flanges (112, 114) around an outer peripheral region of the flanges, thereby forming an enclosed volume between an outer wall (110) of the conduit, the at least two flanges (112, 114) and the sealing member (118). An atmosphere within the volume may be controlled such that a predetermined partial pressure of hydrogen or a predetermined partial pressure of oxygen may be maintained within the volume. A current may be established between the at least two flanges to heat the conduit.
    Type: Grant
    Filed: June 7, 2016
    Date of Patent: January 21, 2020
    Assignee: Corning Incorporated
    Inventors: Gilbert De Angelis, Pierre Laronze
  • Patent number: 10529591
    Abstract: A silicon carbide composite that is lightweight and has high thermal conductivity as well as a low thermal expansion coefficient close to that of a ceramic substrate, particularly a silicon carbide composite material suitable for heat dissipating components that are required to be particularly free of warping, such as heat sinks. A method for manufacturing a silicon carbide composite obtained by impregnating a porous silicon carbide molded body with a metal having aluminum as a main component, wherein the method for manufacturing a silicon carbide composite material is characterized in that the porous silicon carbide molded article is formed by a wet molding method, and preferably the wet molding method is a wet press method or is a wet casting method.
    Type: Grant
    Filed: December 10, 2015
    Date of Patent: January 7, 2020
    Assignee: DENKA COMPANY LIMITED
    Inventors: Takeshi Miyakawa, Daisuke Goto
  • Patent number: 10513654
    Abstract: A method for making proppant particles is provided. The method can include providing a slurry of ceramic raw material, the slurry containing a reactant including a polycarboxylic acid, and flowing the slurry through a nozzle in a gas while vibrating the slurry to form droplets. The method can also include receiving the droplets in a vessel containing a liquid having an upper surface in direct contact with the gas, the liquid containing a coagulation agent. The method can further include reacting the reactant with the coagulation agent to cause coagulation of the reactant in the droplets. The droplets can then be transferred from the liquid and dried to form green pellets. The method can include sintering the green pellets in a selected temperature range to form the proppant particles. In one or more exemplary embodiments, the reactant can be or include a PMA:PAA copolymer.
    Type: Grant
    Filed: September 17, 2018
    Date of Patent: December 24, 2019
    Assignee: CARBO CERAMICS INC.
    Inventors: Benjamin T. Eldred, Brett A. Wilson, Clayton F. Gardinier, Robert Duenckel, Todd Roper
  • Patent number: 10507090
    Abstract: A dental all-ceramic restoration and manufacturing method thereof; the outer surface of the dental all-ceramic restoration has neither visible marks remaining from the removal of the connecting bars (7) nor local grinding traces and chipping, and is smooth with uniform structure. The manufacturing method thereof is wet-forming or milling. No connecting bars are needed to connect the dental restoration bodies (3) with a surrounding mould blank or ceramic blank. This eliminates the need for manually cutting off the connecting bars (7) to separate the forming body from the surrounding ceramic blank, further grinding and polishing process to treat the excessively rough outer surface, and thereby reducing the risk of chipping and premature failure. In the manufacturing processes thereof, the hardened ceramic green body (2) made by wet-forming technique has more homogenous microstructure and less particle packing defects than the dry-pressed blanks and partially sintered blanks.
    Type: Grant
    Filed: August 11, 2015
    Date of Patent: December 17, 2019
    Assignee: Hangzhou Erran Technology Co., Ltd.
    Inventors: James Zhijian Shen, Jing Zhao
  • Patent number: 10508056
    Abstract: Disclosed herein are methods of forming substantially crystalline, dense silicon carbide fibers from infusible polysilazane fibers by utilizing a single stage pyrolysis. The pyrolysis is performed using a continuous process in a single furnace with a constant atmospheric condition. Also disclosed are substantially crystalline, dense silicon carbide fibers formed by these methods.
    Type: Grant
    Filed: April 12, 2016
    Date of Patent: December 17, 2019
    Assignee: GENERAL ELECTRIC COMPANY
    Inventors: Anthony Yu-Chung Ku, Gary C. Buczkowski, Ryan Christopher Mills, Peter Kennedy Davis
  • Patent number: 10501373
    Abstract: Systems, methods, and other embodiments associated with multi-phase ceramic composites are described herein. Specifically, a multi-phase ceramic composite having a microstructure having at least one solid-state lubricant phase and at least one wear resistant material phase.
    Type: Grant
    Filed: November 29, 2016
    Date of Patent: December 10, 2019
    Assignee: United States of America as Represented by the Administrator of National Aeronautics and Space Administration
    Inventors: Frederick Dynys, Ali Sayir
  • Patent number: 10497638
    Abstract: A method of producing ceramic wafer includes a forming step and processing step. The processing step includes forming positioning notch or positioning, flat edge and edge profile, which avoids the ceramic wafers to have processing defect during cutting, grinding, and polishing, for increasing yield. The ceramic particles for producing ceramic wafer include nitride ceramic powder, oxide ceramic powder, and nitride ceramic powder. The ceramic wafer has low dielectric constant, insulation, and excellent heat dissipation, which can be applied for the need of semiconductor process, producing electric product and semiconductor equipment.
    Type: Grant
    Filed: November 16, 2016
    Date of Patent: December 3, 2019
    Assignee: HONG CHUANG APPLIED TECHNOLOGY CO., LTD.
    Inventors: Ruey-Hsia Chiang, Yan-Kai Zeng