Patents Examined by Gregory Chad Grosso
  • Patent number: 11426907
    Abstract: Disclosed is a mold assembly comprising: a cavity forming an inner space to be filled with resin containing metallic particles, and having a protruding part corresponding to a hole of a molded object; a first gate disposed at any one side of the cavity so as to inject the resin into the inner space; and a second gate disposed at another side of the cavity, and injecting the resin, which flows in a second direction intersecting with a first direction, into the inner space so as to change the arrangement of the metallic particles such that a weld line, formed according to the orientation of metallic particle in the first direction, is blurred in an area at which the flow of the resin is separated by the protruding part and then comes back together.
    Type: Grant
    Filed: January 19, 2017
    Date of Patent: August 30, 2022
    Assignee: LG Electronics Inc.
    Inventors: Joonsang Yang, Kyungdo Kim, Seokjae Jeong, Youngkyu Kim
  • Patent number: 11179882
    Abstract: A system (1) for constructing a component, contains a trough (13) with an at least partly transparent base (23), an at least partly stretchable semipermeable layer (7), for receiving a photosensitive substance (5), and a phase (9) arranged below the semipermeable layer (7) and forms an intermediate layer (11) within the photosensitive substance (5). A light source (25) is below the trough base (23) for curing the photoreactive substance (5) in some regions. A construction platform (31) is above the semipermeable layer (7) and can be lifted and lowered for receiving the component (3), as well as with a driver (15) which extends from the semipermeable layer (7) in the direction of the construction platform (31) and can be moved relative to the trough base (23) to convey the photoreactive substance (5) into a gap (20) between the construction platform (31) and the semipermeable layer (7).
    Type: Grant
    Filed: March 23, 2017
    Date of Patent: November 23, 2021
    Inventor: Klaus Stadlmann
  • Patent number: 11123925
    Abstract: A method of 3D printing a part with an overhanging portion requiring support during printing is provided. The method includes moving a dynamically adjustable support member to support the overhanging portion during printing of the part. The dynamically adjustable support member may be moved from a retracted position to a support position after a first portion of the part is printed and the overhanging portion may be supported by the dynamically adjustable support member in the support position. The part may be printed in a 3D printing chamber with a base and at least one wall. The base may have a first dynamically adjustable support member and the at least one wall may have a second dynamically adjustable support member. A first overhanging portion and a second overhanging portion of the part may be printed over the first dynamically adjustable support member the second dynamically adjustable support member, respectively.
    Type: Grant
    Filed: September 6, 2018
    Date of Patent: September 21, 2021
    Assignee: Ford Motor Company
    Inventors: Roy Zhou, Jevon Xiao, Andres Almeida Senatore, Siddharthan Selvasekar, Daniel Boccuccia, Daniel Russman
  • Patent number: 11097497
    Abstract: A support for supporting a workpiece from below efficiently while reducing the amount of necessary materials, and a shaping method for shaping the workpiece and support efficiently includes a hollow state support for supporting a workpiece from below, and the hollow state support has a lattice form with crossing of straight linear or curved columnar bodies, wherein a sintered strength at a connecting region with the workpiece is lower than the sintered strength at the other regions.
    Type: Grant
    Filed: February 10, 2020
    Date of Patent: August 24, 2021
    Assignee: Matsuura Machinery Corporation
    Inventors: Kouichi Amaya, Kousuke Ishimoto
  • Patent number: 11077618
    Abstract: Methods and apparatus for forming a three-dimensional article in which a powdered medium is distributed in a powder bed, heated to a temperature below its melting point, and fused by means of a laser beam projected in the form of an image of a cross section of the three-dimensional article. The image of the cross-sectional layer is created by spatial light modulation of the laser beam using an LCoS display. During the fabrication process, characteristics of the image of the cross-sectional layer are controlled through monitoring of the projection of a holographic representation of the image using one or more imaging devices.
    Type: Grant
    Filed: March 7, 2018
    Date of Patent: August 3, 2021
    Assignee: NXT FACTORY INC.
    Inventors: Tomasz P. Cieszyński, Jakub Graczyk, Avi N. Reichental
  • Patent number: 11045980
    Abstract: A molding method is provided for molding composite materials. The molding method molds a stack of composite materials formed by impregnating a base material with resin. The molding method includes providing a first resin with a photocuring property and providing a second resin with a thermosetting property. The first resin contained in a first composite material is cured by irradiating the first composite material with light, then the second resin is cured by heating the second resin contained in a second composite material. The curing of the first resin contained in the first composite material is completed before starting the curing of the second resin contained the second composite material that is adjacent to the first composite material of a surface layer.
    Type: Grant
    Filed: April 10, 2017
    Date of Patent: June 29, 2021
    Assignee: Nissan Motor Co., Ltd.
    Inventor: Shigetaka Uehara
  • Patent number: 11021290
    Abstract: A labeling machine having a device for applying labels to containers to be labeled, the application device being fed by a feeding unit supported by a base frame and including at least one device for supporting a spool of a film of labels which is arranged around a hollow tubular body. The supporting device includes at least one base body supported by the base frame and an elongated body which can be associated removably with the base body by virtue of a removable connecting component, the elongated body being insertable into the hollow tubular body of the spool when separated from the base body. Locking components are further provided which are adapted to lock the elongated body in the tubular body with the elongated body separated from the base body.
    Type: Grant
    Filed: October 26, 2016
    Date of Patent: June 1, 2021
    Assignee: SACMI VERONA S.P.A.
    Inventors: Maurizio Pedercini, Daniele Mazzucco
  • Patent number: 11014281
    Abstract: A liquid blow molding method molds a bottomed tubular-shaped preform into a liquid containing container. The method includes a nozzle engaging step of engaging a blow nozzle with a mouth of the preform; a molding step of molding the preform into a container of a predetermined shape by supplying a pressurized liquid from a pump into the preform; a suck-back step of sucking back a predetermined volume of liquid out of the container into a supply path; a nozzle closing step of closing the blow nozzle by a sealing body; and a discharge step of discharging a liquid in the supply path by a predetermined volume from a discharge port by operating, after the nozzle closing step, a pump in a positive direction with the discharge port connected to the supply path opened.
    Type: Grant
    Filed: February 2, 2017
    Date of Patent: May 25, 2021
    Assignee: YOSHINO KOGYOSHO CO., LTD.
    Inventors: Masato Suzuki, Mitsuru Shiokawa
  • Patent number: 11007678
    Abstract: A production method of a mold includes: preparing a plate precursor having a protruding pattern formed of protrusions in a pattern presence region on a base, and a thermoplastic resin sheet; determining a position at which the plate precursor is to be pressed against the thermoplastic resin sheet by moving the plate precursor and the thermoplastic resin sheet relative to each other; and forming a recessed pattern on the thermoplastic resin sheet by pressing the protrusions of the plate precursor which is heated against the thermoplastic resin sheet at a position where a part of the pattern presence region of the plate precursor excluding the protrusions is separated from a surface of the thermoplastic resin sheet, cooling the plate precursor in a state in where the pressed protrusions and the thermoplastic resin sheet are in contact with each other, and separating the plate precursor from the thermoplastic resin sheet.
    Type: Grant
    Filed: March 23, 2018
    Date of Patent: May 18, 2021
    Assignee: FUJIFILM Corporation
    Inventors: Shotaro Ogawa, Satoshi Chai, Kenji Ichikawa, Kazunori Komatsu, Kozue Ikeda, Ryo Hibino
  • Patent number: 10987844
    Abstract: The present disclosure provides a clamping assembly in operative connection with a mold of an injection-molding apparatus. The clamping assembly includes a fixed plate, a rear plate, a plurality of tie bars, a movable plate, a driving module, and a temperature adjuster. The rear plate is spaced apart from the fixed plate. The tie bars are interlinked with the fixed plate and the rear plate and provided with a plurality of channels. The movable plate, between the fixed plate and the rear plate, is capable of moving with respect to the fixed plate along the tie bars. The driving module interlinks the rear plate and the movable plate. The temperature adjuster is employed to supply a fluid into the channels to remove heat from the tie bars, thereby preventing non-uniform thermal expansion of the tie bars, and hence preventing the structural wear and flash issues.
    Type: Grant
    Filed: September 30, 2020
    Date of Patent: April 27, 2021
    Assignee: Coretech System Co., Ltd.
    Inventors: Yuing Chang, Chih-Kang Lee, Chia-Hsiang Hsu, Rong-Yeu Chang
  • Patent number: 10953616
    Abstract: A method of performing preventative maintenance on an auger in a tire filling mixing machine, by: (a) mixing a polyurethane isocyanate and a catalyst in a first mixer to form a virgin polyurethane; (b) grinding polyurethane core bits in a grinder, the grinder having an auger and a motor; (c) mixing the virgin polyurethane and the ground core bits in a second mixer thereby forming a mixed flatproofing material; (d) injecting the mixed flatproofing material into a tire; (e) measuring vibration of the auger; and (f) comparing the measured vibration of the auger to a predefined maximum vibration; and (g) removing the auger from the grinder if the measured vibration exceeds the pre-defined maximum vibration for a predefined period of time, or removing the auger from the grinder if the measured temperature of the auger exceeds the pre-defined maximum temperature for a predefined period of time.
    Type: Grant
    Filed: December 23, 2020
    Date of Patent: March 23, 2021
    Assignee: CARLISLE CONSTRUCTION MATERIALS, LLC
    Inventors: Jeff Little, John Bishop
  • Patent number: 10946554
    Abstract: Disclosed are a prepreg manufacturing device and a prepreg manufacturing method using the same. A prepreg manufacturing device according to an embodiment of the present invention comprises: a first resin inflow part which is formed inside an upper mold, receives a resin supplied from an extruder, and discharges the resin to a reinforced fiber flowing to a lower part in the upper mold; and a second resin inflow part which is formed inside a lower mold, receives the resin supplied from the extruder, and discharges the resin to the reinforced fiber flowing to an upper part of the lower mold.
    Type: Grant
    Filed: December 27, 2016
    Date of Patent: March 16, 2021
    Assignee: LG HAUSYS, LTD.
    Inventors: Kang-Hyun Song, Jong-Sung Park, Hee-June Kim, Hee-Jung Lee, Young-E Moon
  • Patent number: 10933600
    Abstract: Methods and apparatus for automating the fiber laying process during the repair of composite structures made of fiber-reinforced plastic material based on the three-dimensional printing technique. Continuous fiber rovings (e.g., carbon fibers) impregnated with liquid epoxy can be directly printed onto the damaged surface of the composite structure (e.g., an aircraft component made of carbon fiber-reinforced plastic) without human manipulation in an autonomous manner.
    Type: Grant
    Filed: March 8, 2018
    Date of Patent: March 2, 2021
    Assignee: The Boeing Company
    Inventors: Jeong-Beom Ihn, Sung-Hoon Ahn, Gil-Yong Lee, Hyung-Soo Kim, Min-Soo Kim, Ho-Jin Kim, Soo-Hong Min
  • Patent number: 10906260
    Abstract: A method of performing preventative maintenance on an auger in a tire filling mixing machine, by: (a) mixing a polyurethane isocyanate and a catalyst in a first mixer to form a virgin polyurethane; (b) grinding polyurethane core bits in a grinder, the grinder having an auger and a motor; (c) mixing the virgin polyurethane and the ground core bits in a second mixer thereby forming a mixed flatproofing material; (d) injecting the mixed flatproofing material into a tire; (e) measuring vibration of the auger; and (f) comparing the measured vibration of the auger to a predefined maximum vibration; and (g) removing the auger from the grinder if the measured vibration exceeds the pre-defined maximum vibration for a predefined period of time, or removing the auger from the grinder if the measured temperature of the auger exceeds the pre-defined maximum temperature for a predefined period of time.
    Type: Grant
    Filed: August 11, 2020
    Date of Patent: February 2, 2021
    Assignee: CARLISLE CONSTRUCTION MATERIALS, LLC
    Inventors: Jeff Little, John Bishop
  • Patent number: 10899088
    Abstract: A support for supporting a workpiece from below efficiently while reducing the amount of necessary materials, and a shaping method for shaping the workpiece and support efficiently includes a hollow state support for supporting a workpiece from below, and the hollow state support has a lattice form with crossing of straight linear or curved columnar bodies, wherein a sintered strength at a connecting region with the workpiece is lower than the sintered strength at the other regions.
    Type: Grant
    Filed: November 17, 2017
    Date of Patent: January 26, 2021
    Assignee: Matsuura Machinery Corporation
    Inventors: Kouichi Amaya, Kousuke Ishimoto
  • Patent number: 10875236
    Abstract: A method for etching a layer of assembled block copolymer including first and second polymer phases, the etching method including a first step of etching by a first plasma formed from carbon monoxide or a first gas mixture including a fluorocarbon gas and a depolymerising gas, the first etching step being carried out so as to partially etch the first polymer phase and to deposit a carbon layer on the second polymer phase, and a second step of etching by a second plasma formed from a second gas mixture including a depolymerising gas and a gas selected among the carbon oxides and the fluorocarbon gases, the second etching step being carried out so as to etch the first polymer phase and the carbon layer on the second polymer phase.
    Type: Grant
    Filed: September 9, 2016
    Date of Patent: December 29, 2020
    Assignee: COMMISSARIAT A L'ENERGIE ATOMIQUE ET AUX ENERGIES ALTERNATIVES
    Inventors: Nicolas Posseme, Sébastien Barnola, Patricia Pimenta Barros, Aurélien Sarrazin
  • Patent number: 10870234
    Abstract: This disclosure generally relates to methods and apparatus for 3D printing of highly viscous materials, especially to high amplitude ultrasonic vibration facilitated lower temperature 3D printing of highly viscous materials with a viscosity of at least 1000 Pa·s.
    Type: Grant
    Filed: November 7, 2017
    Date of Patent: December 22, 2020
    Assignee: Purdue Research Foundation
    Inventors: Jeffrey Frederick Rhoads, Ibrahim Emre Gunduz, Steven Forrest Son, George Tsu-Chih Chiu
  • Patent number: 10870239
    Abstract: This disclosure provides various systems and methods for three-dimensional printing in which data describing an object as a plurality of voxels is transferred as a print material to form the three-dimensional object independent of locking. That is, various systems and methods are provided herein in which the three-dimensional printing step is to transfer data representing various voxels into a corresponding physical object via a three-dimensional printer. The first step is repeated until all of the voxels are printed without waiting for any of the voxels of print material to lock. Accordingly, the three-dimensional printer can be used to print at least one subsequent object while the first object finishes locking.
    Type: Grant
    Filed: March 8, 2018
    Date of Patent: December 22, 2020
    Inventor: John Fenley
  • Patent number: 10823954
    Abstract: Subject matter disclosed herein relates to improving a contact diameter of an adhesive/sealing material on surfaces of substrates by altering rheological properties of the adhesive/sealing material. An electrowetting display device comprises a first substrate and a second substrate, a first fluid and a second fluid disposed between the first substrate and the second substrate, wherein the first fluid is immiscible with the second fluid. An adhesive/sealing material comprising UV curable epoxy glue is in contact with the second fluid and couples the second substrate to the first substrate. The adhesive/sealing material further comprises silica particles in a range of 1-6% mass fraction of silica that alter rheological properties of the UV curable epoxy glue.
    Type: Grant
    Filed: September 22, 2017
    Date of Patent: November 3, 2020
    Assignee: Amazon Technologies, Inc.
    Inventors: Maurice Hendrikus Hubertinus Thijssen, Jeroen Cornelis van der Gaag
  • Patent number: 10688707
    Abstract: A system and method for forming fluted polymer boards and recycling scrap material. A feeder feeds polymer to an extruder, which extrudes fluted board stock from the polymer. A scrap portion of the board stock is separated from another portion that comes to form the boards. The recycling system returns the separated scrap portion along a return path to the feeder and forms holes in the scrap portion creating fluid communication between the flutes and atmosphere before the scrap portion is returned to the feeder. The scrap portion can, in some embodiments, be ground into granular form after being hole-punched without creating a pressure condition in the flutes that adversely affects extrusion of the board stock.
    Type: Grant
    Filed: September 25, 2017
    Date of Patent: June 23, 2020
    Assignee: Inteplast Group Corporation
    Inventors: Phillip Ching-Li Wu, Ronald E. Summers