Patents Examined by Guy F Mongelli
  • Patent number: 12083741
    Abstract: A system is disclosed for additively manufacturing a composite structure. The system may include a support, and a print head operatively connected to and moveable by the support. The print head may include an outlet configured to discharge a material in a trajectory along a central axis of the outlet; a compactor disposed downstream of the outlet relative to the trajectory and configured to press the material transversely against an adjacent surface, and a cutting module located between the outlet and the compactor. The compactor and the cutting module may be configured to move together relative to the outlet.
    Type: Grant
    Filed: July 26, 2021
    Date of Patent: September 10, 2024
    Assignee: Continous Composites Inc.
    Inventors: Trevor David Budge, Brock Adam Jahner, Jeremiah R. Smith, Nathan Andrew Stranberg, Andrew Michael Stulc, Samuel VanDenBerg, Stephen Tyler Wilson, Andrew John Overby
  • Patent number: 12083736
    Abstract: A method of printing a hydrogel scaffold is provided which includes providing a container containing an ink and a liquid that is immiscible with the ink; applying light from a light source to the ink to form a portion of the hydrogel scaffold; and applying light from a light source one or more additional times to produce one or more additional portions of the hydrogel scaffold.
    Type: Grant
    Filed: October 21, 2022
    Date of Patent: September 10, 2024
    Assignee: Lung Biotechnology PBC
    Inventors: Daniel Backman, Mohammadali Safavieh, Aman Kaur, Derek Morris, Luis M. Alvarez
  • Patent number: 12072140
    Abstract: A method and system for forming an insulation package for use in a vacuum insulated structure is provided. A slurry containing a liquid and an insulation material is formed. The slurry can be supplied to an envelope under vacuum, wherein the envelope is gas-permeable and permeable to the liquid. At least a portion of the liquid is drawn through the envelope and at least a portion of the insulation material is retained within the envelope to form an insulation package. One or more insulation packages can be disposed within an insulating cavity and the insulating cavity can be evacuated to decrease a pressure therein to form a vacuum insulated structure.
    Type: Grant
    Filed: December 30, 2020
    Date of Patent: August 27, 2024
    Assignee: Whirlpool Corporation
    Inventor: Devidas B. Raskar
  • Patent number: 12054430
    Abstract: The invention relates to a method of producing a carbon-ceramic shaped body comprising a carbon fibre-reinforced carbon matrix and a content of silicon carbide and silicon, characterised in that a carbonisable shaped body having an organic matrix based on cellulose and reinforced with carbonisable textile structures has been carbonised to form a porous shaped body and the porous carbonised shaped body is then subjected to a liquid silicisation to give the carbon-ceramic shaped body. This method is performable in an economically advantageously manner without losing the beneficial properties achievable according to the prior art.
    Type: Grant
    Filed: September 26, 2019
    Date of Patent: August 6, 2024
    Assignee: Technikum Laubholz GmbH
    Inventors: Tanja Schneck, Frank Hermanutz
  • Patent number: 12042990
    Abstract: A three-dimensional part as well as a method and system for creating the three-dimensional part. The three-dimensional part including a first portion of a three-dimensional part formed from a first plurality of successively deposited layers, with a cavity defined in the first portion of the three-dimensional part. A magnet is inserted in the cavity and a cover disposed on the magnet in the cavity. In addition, a second portion of the three-dimensional part is formed form a second plurality of successively deposited layers deposited on the first portion of the three-dimensional part and the cover.
    Type: Grant
    Filed: January 3, 2023
    Date of Patent: July 23, 2024
    Assignee: GM GLOBAL TECHNOLOGY OPERATIONS LLC
    Inventors: Rachel Nederhoed, Qigui Wang, Jeffrey Harris, Stanley Tong
  • Patent number: 12011895
    Abstract: A method of making a device by a three-dimensional (3D) printing process, the method comprising a step of excluding, during the 3D printing process, the printing in one or more defined areas of one or more layers of the device in order to form at least one internal sipe in said device, the sipe being defined by two opposing surfaces that are configured to contact one another and slide against each other when said device is in a loaded condition, as viewed in a single plane cross-section; or wherein during the 3D printing process the internal sipe is formed by the exclusion of one or more print particles (3D dots) in many layers of the device, as viewed in a single plane cross-section.
    Type: Grant
    Filed: December 2, 2019
    Date of Patent: June 18, 2024
    Inventor: Frampton E. Ellis
  • Patent number: 12009233
    Abstract: An apparatus for imprint lithography can include a logic element configured to generate a fluid droplet pattern of fluid droplets of a formable material to be dispensed onto a substrate. The fluid droplet pattern includes an imprint field, wherein the imprint field has a side and a drop exclusion zone along the side, and the drop exclusion zone is narrower at a first point farther from the center of a side and wider at a second point closer to the center of the side. In another aspect, a method can be carried out using the apparatus. The apparatus and method can be useful in filling an imprint field with a formable material relatively quickly without extrusion defects or other complications.
    Type: Grant
    Filed: October 26, 2021
    Date of Patent: June 11, 2024
    Assignee: CANON KABUSHIKI KAISHA
    Inventors: Amir Tavakkoli Kermani Ghariehali, Edward Brian Fletcher
  • Patent number: 12005725
    Abstract: The present invention relates to a method of forming a surface covering for example wallpaper or a floor covering and an apparatus for forming a surface covering, in which a surface covering raw material is supplied, the surface covering raw material comprising a substrate and a resin layer comprising a resin and a carrier liquid, the resin being dispersed in the carrier liquid and being capable of gelling or curing with the carrier liquid. A pattern is then applied to the resin layer by inkjet printing, and the surface covering raw material with the pattern formed on the resin layer is heated to gel or cure the resin layer to thereby prepare a surface covering.
    Type: Grant
    Filed: December 11, 2017
    Date of Patent: June 11, 2024
    Assignee: Ricoh Company, Ltd.
    Inventors: John Hamilton, Andrew McVitie, Derek Smith
  • Patent number: 11993014
    Abstract: The invention provides a printer head (501) for a 3D printer, the printer head (501) comprising n distribution elements (510), wherein n?2, a combination chamber (520), and a printer nozzle (502), wherein the combination chamber (520) is configured downstream of the distribution elements (510) and upstream of the printer nozzle (502), wherein each distribution element (510) comprise a flow-through chamber (511) with an inlet (512) and a plurality of k outlets (513) to the combination chamber (520), wherein k?4, wherein the outlets (513) of the distribution elements (510) are configured such that a plurality of outlets (513) of a distribution element (510) have outlets (513) of another distribution element (510) as nearest neighbors.
    Type: Grant
    Filed: November 11, 2022
    Date of Patent: May 28, 2024
    Assignee: SIGNIFY HOLDING, B.V.
    Inventors: Rifat Ata Mustafa Hikmet, Paulus Albertus Van Hal, Bert Wouters
  • Patent number: 11993722
    Abstract: A powder composition suitable for use in selective laser sintering for printing an object. The powder composition includes a first fraction having a polyetherketoneketone (PEKK) powder having a plurality of particles. The powder composition includes a second fraction having a plurality of siloxane particles that is dry blended with the PEKK powder prior to selective laser sintering of the powder. In some embodiments, the powder composition includes a third fraction of carbon fiber. The powder composition when used in selective laser sintering results in parts with more consistent results and improves process economics.
    Type: Grant
    Filed: May 24, 2019
    Date of Patent: May 28, 2024
    Assignee: Hexcel Corporation
    Inventors: Whitney Kline, Alden Winn, Lawrence Varholak
  • Patent number: 11992041
    Abstract: A aerosol-generating article is provided, including a plurality of components assembled within a wrapper to form a rod having a mouth end and a distal end upstream from the mouth end, the plurality of components including: an aerosol-forming substrate comprising plant material and an aerosol former, the aerosol-forming substrate having an aerosol former content of between 5% and 30% by weight on a dry weight basis; and a filter segment downstream of the aerosol-forming substrate, the filter segment including fibres of at least about 12 denier per filament.
    Type: Grant
    Filed: June 8, 2018
    Date of Patent: May 28, 2024
    Assignee: Philip Morris Products S.A.
    Inventor: Jerome Uthurry
  • Patent number: 11975481
    Abstract: A method and an arrangement for producing a workpiece using additive manufacturing techniques involve pre-process, in-process and post-process measurement in order to determine individual characteristics of one or more workpiece layers. In particular, dimensional and/or geometrical characteristics of a workpiece layer are measured before the next workpiece layer is produced. Advantageously, production parameters are controlled in response to individual material characteristics determined prior to the production process. Also advantageously, measurement results are fed back into a production process in order to increase accuracy, reliability, repeatability and precision of the production process.
    Type: Grant
    Filed: October 23, 2020
    Date of Patent: May 7, 2024
    Assignee: Carl Zeiss Industrielle Messtechnik GmbH
    Inventors: Marcin B. Bauza, Diana Spengler, Christoph Hilmar Graf Vom Hagen, Claus Hermannstaedter, Michael Totzeck, Robert Zarnetta, Markus Birkhold
  • Patent number: 11958246
    Abstract: An apparatus includes a transparent chamber having a space therein for containing an object while heating under vacuum, at least one directed energy source configured to direct energy to heat the object positioned within the space of the transparent chamber, a cap on the transparent chamber, and a connection between the transparent chamber and at least one vacuum for creating a vacuum within the transparent chamber. The apparatus may further include at least one temperature sensor to measure temperature of the object. The apparatus may further include a control system, the control system operatively connected to the at least one temperature sensor and the at least one directed energy source and wherein the control system is a closed loop system to adjust laser power to provide more or less energy to heat or maintain the temperature of the object.
    Type: Grant
    Filed: March 2, 2021
    Date of Patent: April 16, 2024
    Assignee: SCIPERIO, INC
    Inventors: Kenneth H. Church, Paul I. Deffenbaugh, Casey W. Perkowski, Curtis Wayne Hill
  • Patent number: 11945032
    Abstract: A forging head for additive manufacturing, comprising a base portion and a forging portion. The forging portion extends from the base portion for forging a cladding layer during formation of the cladding layer by additive manufacturing. The forging head further comprising a through hole which is formed through the base portion and the forging portion, for at least one of an energy bean and an additive material to pass through during formation of the cladding layer.
    Type: Grant
    Filed: December 21, 2018
    Date of Patent: April 2, 2024
    Assignee: General Electric Company
    Inventors: Hai Chang, Dalong Zhong, Yingna Wu, Yong Wu, Zirong Zhai, Yifeng Wang
  • Patent number: 11945165
    Abstract: A method for post-processing part obtained by additive manufacturing through sintering of a plastic powder, in order to remove particles detached from the part or partially sintered, the method including, consecutively, stripping (S1) and ionizing blowing (S2). Such a method makes it possible to remove particles having a largest dimension greater than a given dimension. The invention also relates to a corresponding manufacturing method of a plastic material part, and to a corresponding production method.
    Type: Grant
    Filed: January 9, 2019
    Date of Patent: April 2, 2024
    Assignee: CHANEL PARFUMS BEAUTE
    Inventors: Christian Salciarini, Quentin Bertucchi
  • Patent number: 11938540
    Abstract: A manufacturing system includes a printer chamber having a printer bed that supports manufacturing materials and an internal heating system supported by the printer chamber. The internal heating systems is configured to direct patterned heat energy onto the printer bed and supported manufacturing materials. An external heating system is supported by or positioned near the printer chamber and configured to direct patterned heat energy onto the printer bed and any supported manufacturing materials.
    Type: Grant
    Filed: June 15, 2021
    Date of Patent: March 26, 2024
    Assignee: Seurat Technologies, Inc.
    Inventors: Ning Duanmu, James A. DeMuth, Andrew J. Bayramian, Yiyu Shen, Drew W. Kissinger, Robbert van der Bijl, Susanne Kras, Joseph Gillespie
  • Patent number: 11939470
    Abstract: The present invention relates to a sinter powder (SP) comprising a first polyamide component (PA1) and a second polyamide component (PA2), where the melting point of the second polyamide component (PA2) is higher than the melting point of the first polyamide component (PA1). The present invention further relates to a method of producing a shaped body by sintering the sinter powder (SP) or by an FFF (fused filament fabrication) method, and to a shaped body obtainable by the methods of the invention. The present invention further relates to a method of producing the sinter powder (SP).
    Type: Grant
    Filed: September 25, 2019
    Date of Patent: March 26, 2024
    Assignee: BASF SE
    Inventors: Claus Gabriel, Thomas Meier, Clemens Gottke, Angelika Zepp
  • Patent number: 11931951
    Abstract: A method is disclosed for 3D printing of soft polymeric material such as a hydrogel or elastomer for scaffolds or devices with embedded channels with tunable shape and size such as a channel inner diameter). The method utilizes extrusion based printing of polymer solutions usually referred as direct ink writing (DIW) or BioPlotting, and requires sequential printing of a photocurable polymer solution, herein, referred as the matrix material, and a sacrificial polymer solution that may dissolve in an aqueous media.
    Type: Grant
    Filed: September 23, 2022
    Date of Patent: March 19, 2024
    Assignee: New Jersey Institute of Technology
    Inventors: Murat Guvendiren, Shen Ji
  • Patent number: 11925981
    Abstract: Devices, systems, and methods for selectively sintering a powder layer in additive manufacturing processes to achieve a desired heat conductivity are disclosed. A method includes distributing a powder layer in a build chamber, selectively sintering the powder layer to form a plurality of sintered areas and a plurality of non-sintered areas based on a thermal model, and melting a subset of the plurality of sintered areas.
    Type: Grant
    Filed: June 29, 2020
    Date of Patent: March 12, 2024
    Assignee: Arcam AB
    Inventor: Carl Hellestam
  • Patent number: 11919234
    Abstract: A three-dimensional printing system including at least one positioning mechanism, and at least one end effector movably connected to the at least one positioning mechanism. The at least one end effector includes at least one mixing head configured to dispense a material, and at least one subtractive tool configured to subtract at least a portion of the material such that a desired design is achieved.
    Type: Grant
    Filed: October 11, 2021
    Date of Patent: March 5, 2024
    Assignee: Gannett Peak Partners LLC
    Inventors: James Eric Compton, Casey Roberts, Ben Steinhauer, Kaleb Steinhauer, Daniel Holman