Patents Examined by Henry Nguyen
  • Patent number: 9857698
    Abstract: A lithographic apparatus includes a reflector to redirect a radiation beam, e.g. an EUV beam. The position of the reflector is controlled using a controller and a positioning system. The positioning system includes a non-compensating actuator device and a compensating actuator device to compensate for parasitic forces of the non-compensating actuator device. The positioning system and controller can provide a more accurate position of the reflector, reduce deformation of the reflector and reduce the magnitude of forces transmitting through the reflector.
    Type: Grant
    Filed: March 19, 2015
    Date of Patent: January 2, 2018
    Assignee: ASML NETHERLANDS B.V.
    Inventors: Robertus Johannes Marinus De Jongh, Leon Leonardus Franciscus Merkx, Roel Johannes Elisabeth Merry
  • Patent number: 9857694
    Abstract: A system and method are provided for determining deformation of a patterning device and/or shift position of the patterning device relative. The system includes a first sensing sub-system that measures respective positions of a plurality of reference marks on the patterning device, and a second sensing sub-system that measures positions of the edge of the patterning device relative to the support. The system further includes a controller to determine an absolute position of the patterned portion and change in the absolute position based on measured respective positions of marks on the patterning device, determine a change in a relative position of the edge of the patterned device based on the measured edge positions, and estimate a change in a position of the patterning device relative to the support and a change in a pattern distortion of the patterned portion of the patterning device over a time period.
    Type: Grant
    Filed: March 5, 2015
    Date of Patent: January 2, 2018
    Assignees: ASML Netherlands B.V., ASML Holding N.V.
    Inventors: Bearrach Moest, Peter A. Delmastro, Johannes Onvlee, Adrianus Martinus Van Der Wielen, Christopher Charles Ward
  • Patent number: 9857599
    Abstract: An illumination optical apparatus has an optical unit. The optical unit has a light splitter to split an incident beam into two beams; a first spatial light modulator which can be arranged in an optical path of a first beam; a second spatial light modulator which can be arranged in an optical path of a second beam; and a light combiner which combines a beam having passed via the first spatial light modulator, with a beam having passed via the second spatial light modulator; each of the first spatial light modulator and the second spatial light modulator has a plurality of optical elements arranged two-dimensionally and controlled individually.
    Type: Grant
    Filed: March 24, 2016
    Date of Patent: January 2, 2018
    Assignee: NIKON CORPORATION
    Inventor: Osamu Tanitsu
  • Patent number: 9851555
    Abstract: An optical component includes at least one micro-opto-electro-mechanical system (MOEMS) with a front side and a rear side. The optical component also includes at least one printed circuit board arranged on the rear side of the at least one MOEMS. The at least one printed circuit board has lateral contacts. The at least one printed circuit board may be equipped with electronic parts and cooling elements. The at least one MOEMS projects laterally beyond the at least one printed circuit board.
    Type: Grant
    Filed: February 23, 2016
    Date of Patent: December 26, 2017
    Assignee: Carl Zeiss SMT GmbH
    Inventors: Markus Holz, Benjamin Sigel, Jan Horn, Benedikt Knauf, Fabian Haacker
  • Patent number: 9851554
    Abstract: A method for displacing an optical component is disclosed, in which the electrical power maximally required when displacing the component is less than the sum of the maximum electrical powers of the at least two actuators used for the displacement.
    Type: Grant
    Filed: July 14, 2016
    Date of Patent: December 26, 2017
    Assignee: Carl Zeiss SMT GmbH
    Inventors: Stefan Krone, Lars Berger
  • Patent number: 9851644
    Abstract: A lithographic apparatus with a cover plate formed separately from a substrate table and means for stabilizing a temperature of the substrate table by controlling the temperature of the cover plate is disclosed. A lithographic apparatus with thermal insulation provided between a cover plate and a substrate table so that the cover plate acts as a thermal shield for the substrate table is disclosed. A lithographic apparatus comprising means to determine a substrate table distortion and improve position control of a substrate by reference to the substrate table distortion is disclosed.
    Type: Grant
    Filed: August 15, 2016
    Date of Patent: December 26, 2017
    Assignee: ASML NETHERLANDS B.V.
    Inventors: Koen Jacobus Johannes Maria Zaal, Joost Jeroen Ottens
  • Patent number: 9846367
    Abstract: A projection exposure apparatus for microlithography includes a projection lens which includes a plurality of optical elements for imaging mask structures onto a substrate during an exposure process. The projection exposure apparatus also includes at least one manipulator configured to change, as part of a manipulator actuation, the optical effects of at least one of the optical elements within the projection lens by changing a state variable of the optical element along a predetermined travel. The projection exposure apparatus further includes an algorithm generator configured to generate a travel generating optimization algorithm, adapted to at least one predetermined imaging parameter, on the basis of the at least one predetermined imaging parameter.
    Type: Grant
    Filed: July 7, 2015
    Date of Patent: December 19, 2017
    Assignee: Carl Zeiss SMT GmbH
    Inventors: Boris Bittner, Norbert Wabra, Martin von Hodenberg
  • Patent number: 9846368
    Abstract: An apparatus and method are used to form patterns on a substrate. The apparatus comprises a projection system, a patterning device, a low-pass filter, and a data manipulation device. The projection system projects a beam of radiation onto the substrate as an array of sub-beams. The patterning device modulates the sub-beams to substantially produce a requested dose pattern on the substrate. The low-pass filter operates on pattern data derived from the requested dose pattern in order to form a frequency-clipped target dose pattern that comprises only spatial frequency components below a selected threshold frequency. The data manipulation device produces a control signal comprising spot exposure intensities to be produced by the patterning device, based on a direct algebraic least-squares fit of the spot exposure intensities to the frequency-clipped target dose pattern. In various examples, filters can also be used.
    Type: Grant
    Filed: July 12, 2013
    Date of Patent: December 19, 2017
    Assignee: ASML Netherlands B.V.
    Inventors: Patricius Aloysius Jacobus Tinnemans, Johannes Jacobus Matheus Baselmans
  • Patent number: 9841689
    Abstract: A method is provided that comprises printing FEM wafers having different predefined focus offsets and multiple corresponding sites, measuring signals from the sites, and quantifying a focus inaccuracy by comparing the measured signals from the corresponding sites across the wafers.
    Type: Grant
    Filed: August 21, 2015
    Date of Patent: December 12, 2017
    Assignee: KLA-Tencor Corporation
    Inventors: Vladimir Levinski, Daniel Kandel, Yoel Feler, Nadav Gutman
  • Patent number: 9835960
    Abstract: A lithographic apparatus includes a first table to support a substrate; a second table, not being configured to support a substrate, including a sensor unit to sense a property of a patterned beam of radiation from a projection system, the second table to move under the projection system when the first table is moved out from under the projection system during a substrate exchange, the first and second tables being independently movable from each other; and a liquid supply system to supply a liquid to a space between the projection system and the substrate, the first table, and/or the second table, wherein the second table is configured to provide a confining surface at a bottom of a liquid confinement structure when the first table is removed from under the projection system so as to prevent the liquid from leaking out into the remainder of the lithographic apparatus.
    Type: Grant
    Filed: July 21, 2016
    Date of Patent: December 5, 2017
    Assignee: ASML NETHERLANDS B.V.
    Inventor: Theodorus Marinus Modderman
  • Patent number: 9835959
    Abstract: A method includes producing a pulsed light beam; directing the pulsed light beam toward a substrate mounted to a stage of a lithography exposure apparatus; scanning a pulsed light beam and the substrate relative to each other, including projecting the pulsed light beam onto each sub-area of the substrate and moving one or more of the pulsed light beam and the substrate relative to each other; determining a value of a vibration of the stage for each sub-area of a substrate; for each sub-area of the substrate, determining an amount of adjustment to a bandwidth of the pulsed light beam, the adjustment amount compensating for a variation in the stage vibration so as to maintain a focus blur within a predetermined range of values across the substrate; and changing the bandwidth of the pulsed light beam by the determined adjustment amount to thereby compensate for the stage vibration variations.
    Type: Grant
    Filed: October 17, 2016
    Date of Patent: December 5, 2017
    Assignees: Cymer, LLC, ASML Netherlands B.V.
    Inventors: Willard Earl Conley, Eric Anders Mason, Paulus Jacobus Maria van Adrichem
  • Patent number: 9829798
    Abstract: A continuous flow projection lithography system to form microstructures using an optical array incorporated in a continuous coating process is provided. A mask is placed at a distance from the array. Each element of the array projects one image of the mask onto a substrate, effectively forming an array thereon. A coating process allows flows that can be used to define functional regions of particles or supporting layers that prevent adhesion of crosslinked polymers to surfaces.
    Type: Grant
    Filed: March 15, 2013
    Date of Patent: November 28, 2017
    Assignee: Palo Alto Research Center Incorporated
    Inventors: Kai Melde, Philipp H. Schmaelzle
  • Patent number: 9829802
    Abstract: This conveying hand is used for conveying a conveyed object in an adsorbed state with a negative pressure, and comprises a pad having a contact portion that contacts the conveyed object and a concave portion having an internal space that can be evacuated; a base that moves while loading the pad; a first elastic member that movably supports the pad on the base in the direction of gravity of the conveyed object and restricts a movement of the pad on the base in the direction perpendicular to the direction of gravity; and a second elastic member that seals a space communicating with the internal space of the concave portion and movably supports the pad on the base in the direction of gravity.
    Type: Grant
    Filed: February 22, 2016
    Date of Patent: November 28, 2017
    Assignee: CANON KABUSHIKI KAISHA
    Inventor: Yasunao Matsuhira
  • Patent number: 9829809
    Abstract: A system for coupling a mask to a mask holder. The system includes a base, an aperture; mask holder cover supporting elements arranged to move between a first position and a third position while supporting the mask holder cover; mask supporting elements arranged to move between a fourth position and a sixth position while supporting the mask; mask holder base supporting elements arranged to support the mask holder base. When the mask holder cover supporting elements are at the first position and the mask supporting elements are at the third position the mask holder cover, the mask and the base are spaced apart from each other. When the mask holder cover supporting elements are at the third position and the mask supporting elements are at the sixth position the mask holder cover, the mask and the base are connected to each other.
    Type: Grant
    Filed: February 10, 2016
    Date of Patent: November 28, 2017
    Assignee: APPLIED MATERIALS ISRAEL LTD.
    Inventors: Israel Avneri, Igor Krivts (Krayvitz), Yoram Uziel, Nir Ben-David Dodzin, Ido Holcman
  • Patent number: 9823585
    Abstract: Systems and methods for monitoring the focus of an EUV lithography system are disclosed. Another aspect includes a method having operations of measuring a first shift value for a first patterned set of sub-structures of a focus test structure on a wafer and measuring a second shift value for a second patterned set of sub-structures of the test structure on the wafer. The test structure may be formed on the wafer using asymmetric illumination, with the first patterned set of sub-structures having a first pitch and the second patterned set of sub-structures having a second pitch that is different from the first pitch. The method may further include determining a focus shift compensation for an illumination system based on a difference between the first shift value and the second shift value.
    Type: Grant
    Filed: September 14, 2015
    Date of Patent: November 21, 2017
    Assignee: TAIWAN SEMICONDUCTOR MANUFACTURING COMPANY, LTD.
    Inventors: Chih-Tsung Shih, Chieh-Jen Cheng, Jeng-Horng Chen, Chia-Chen Chen, Shinn-Sheng Yu, Anthony Yen, Wei-Chih Lai
  • Patent number: 9823586
    Abstract: A product structure (407, 330?) is formed with defects (360-366). A spot (S) of EUV radiation which is at least partially coherent is provided on the product structure (604) to capture at least one diffraction pattern (606) formed by the radiation after scattering by the product structure. Reference data (612) describes a nominal product structure. At least one synthetic image (616) of the product structure is calculated from the captured image data. Data from the synthetic image is compared with the reference data to identify defects (660-666) in the product structure. In one embodiment, a plurality of diffraction patterns are obtained using a series overlapping spots (S(1)-S(N)), and the synthetic image is calculated using the diffraction patterns and knowledge of the relative displacement. The EUV radiation may have wavelengths in the range 5 to 50 nm, close to dimensions of the structures of interest.
    Type: Grant
    Filed: August 8, 2016
    Date of Patent: November 21, 2017
    Assignee: ASML Netherlands B.V.
    Inventor: Richard Quintanilha
  • Patent number: 9823577
    Abstract: A facet mirror, such as for use as an optical component in a projection exposure apparatus for EUV microlithography, includes at least two mirror modules having individual mirrors and mirror module surfaces and at least on one side a non-reflective edge region and a module edge. Adjacent individual mirrors in the mirror modules are a distance from each other that is less than half the width of the non-reflective edge region. The at least two adjacent module edges of adjacent mirror modules are offset with respect to each other by a height h along the surface normal of one of the two mirror module surfaces.
    Type: Grant
    Filed: February 23, 2016
    Date of Patent: November 21, 2017
    Assignee: Carl Zeiss SMT GmbH
    Inventors: Michael Patra, Markus Deguenther
  • Patent number: 9817220
    Abstract: A projection exposure apparatus includes a catadioptric projection objective, an illumination system, a stage, and a control unit. The catadioptric projection objective includes multiple objective parts, and one or more active manipulators coupled to one or more optical elements of the projection objective. The control unit is programmed to cause the one or more active manipulators to act on one or more corresponding optical elements while the stage scans a wafer with respect to an image field to reduce errors in the image at the image field.
    Type: Grant
    Filed: September 27, 2016
    Date of Patent: November 14, 2017
    Assignee: Carl Zeiss SMT GmbH
    Inventors: Thomas Schicketanz, Toralf Gruner
  • Patent number: 9810995
    Abstract: An exposure apparatus and method exposes a substrate via a projection optical system and a liquid supplied to an immersion region below the projection optical system. First and second holding members move below the projection optical system and each can hold a substrate in a hole of an upper surface thereof. A controller is arranged to control a drive system such that, when one holding member of the first and second holding members is arranged opposite to the projection optical system, the other holding member of the first and second holding members comes close to the one holding member, and such that the close first and second holding members are moved relative to a liquid immersion member so that the other holding member is arranged opposite to the projection optical system in place of the one holding member while the immersion region is substantially maintained below the projection optical system.
    Type: Grant
    Filed: January 17, 2017
    Date of Patent: November 7, 2017
    Assignee: NIKON CORPORATION
    Inventor: Akimitsu Ebihara
  • Patent number: 9811003
    Abstract: A metrology target formed by a lithographic process on a substrate includes a plurality of component gratings. Images of the target are formed using +1 and ?1 orders of radiation diffracted by the component gratings. Regions of interest (ROIs) in the detected image are identified corresponding the component gratings. Intensity values within each ROI are processed and compared between images, to obtain a measurement of asymmetry and hence overlay error. Separation zones are formed between the component gratings and design so as to provide dark regions in the image. In an embodiment, the ROIs are selected with their boundaries falling within the image regions corresponding to the separation zones. By this measure, the asymmetry measurement is made more tolerant of variations in the position of the ROI. The dark regions also assist in recognition of the target in the images.
    Type: Grant
    Filed: November 18, 2016
    Date of Patent: November 7, 2017
    Assignee: ASML Netherlands B.V.
    Inventors: Martin Jacobus Johan Jak, Armand Eugene Albert Koolen, Hendrik Jan Hidde Smilde